From 17e2cd030b6304de477a489042f057220794d7d6 Mon Sep 17 00:00:00 2001 From: guga kakhadze Date: Mon, 14 Jul 2025 19:01:54 +0400 Subject: [PATCH] PMM UDT AND AOI --- PLC/Simulations/PMM/OIP/PMM.tscn | 41 + PLC/Simulations/PMM/PLC/AOI/AOI_PMM.L5X | 1259 +++++++++++++ PLC/Simulations/PMM/PLC/PMM.L5X | 1885 +++++++++++++++++++ PLC/Simulations/PMM/PLC/UDT/UDT_AOI_PMM.L5X | 1265 +++++++++++++ 4 files changed, 4450 insertions(+) create mode 100644 PLC/Simulations/PMM/OIP/PMM.tscn create mode 100644 PLC/Simulations/PMM/PLC/AOI/AOI_PMM.L5X create mode 100644 PLC/Simulations/PMM/PLC/PMM.L5X create mode 100644 PLC/Simulations/PMM/PLC/UDT/UDT_AOI_PMM.L5X diff --git a/PLC/Simulations/PMM/OIP/PMM.tscn b/PLC/Simulations/PMM/OIP/PMM.tscn new file mode 100644 index 0000000..0bdde8a --- /dev/null +++ b/PLC/Simulations/PMM/OIP/PMM.tscn @@ -0,0 +1,41 @@ +[gd_scene load_steps=5 format=3 uid="uid://bhnwyarxir4o0"] + +[ext_resource type="PackedScene" uid="uid://dyhvoundu2kqc" path="res://parts/Building.tscn" id="1_tqyai"] +[ext_resource type="Script" uid="uid://b0216dkga4vul" path="res://parts/building.gd" id="2_8wa8j"] +[ext_resource type="PackedScene" uid="uid://dm55h6ap605bw" path="res://parts/BeltConveyor.tscn" id="3_48vkq"] +[ext_resource type="PackedScene" uid="uid://gddgyvex6gdj" path="res://parts/PushButton.tscn" id="4_12w4o"] + +[node name="Simulation" type="Node3D"] + +[node name="Building" type="Node3D" parent="." instance=ExtResource("1_tqyai")] +script = ExtResource("2_8wa8j") +metadata/_edit_lock_ = true +metadata/_edit_group_ = true + +[node name="Conveyor" parent="." instance=ExtResource("3_48vkq")] +transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -9.16007, -1.4999893, -0.7803073) +speed = 3.0 +enable_comms = true +speed_tag_name = "Total_Power_OIP" + +[node name="Conveyor2" parent="." instance=ExtResource("3_48vkq")] +transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -4.131729, -1.4999893, -0.4024701) +speed = 5.0 +enable_comms = true +speed_tag_name = "kWh_Consumed_OIP" + +[node name="Conveyor3" parent="." instance=ExtResource("3_48vkq")] +transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, 0.95107317, -1.4999893, -0.79108953) +speed = 10.0 +enable_comms = true +speed_tag_name = "Max_Total_Power_OIP" + +[node name="PushButton" parent="." instance=ExtResource("4_12w4o")] +transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -5.560737, -1.7876109, 1.959259) +text = "Communication_Fault" +toggle = true +pressed = true +enable_comms = true +pushbutton_tag_group_name = "TagGroup0" +pushbutton_tag_name = "Communication_Faulted_OIP" +lamp_tag_group_name = "TagGroup0" diff --git a/PLC/Simulations/PMM/PLC/AOI/AOI_PMM.L5X b/PLC/Simulations/PMM/PLC/AOI/AOI_PMM.L5X new file mode 100644 index 0000000..97abed1 --- /dev/null +++ b/PLC/Simulations/PMM/PLC/AOI/AOI_PMM.L5X @@ -0,0 +1,1259 @@ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + — ” ) and pushes it into the MCM control log. The log word CTRL.CMD.Log carries the message, while CTRL.CMD.Log_Quantity increments the running count. The MCM mirrors both values to CTRL.STS.Log and CTRL.STS.Log_Quantity so the operator panel can display them. +At the same time, the MCM keeps an internal Acknowledge latch: each AOI pulses Un-acknowledge so that any new or persisting fault keeps resurfacing until the operator cycles through and acknowledges it. This ensures that fresh problems never scroll off the list unnoticed. + +The module asserts System_Started whenever a start command is present and all interlocks—Stop command, every E-Stop, and the fire relay—are healthy; both coils drop the instant any interlock fails. + +Indicator lamps behave as follows: +• Motor_Fault_Reset_PB_LT_O flashes while CTRL.CMD.VFD_Faulted is active and turns solid once the fault clears but Motor_Was_Faulted is still set. +• Jam_Restart_PB_LT_O is solid during a jam fault and flashes when an encoder fault is present. +• EStop_Actuated_LT_O flashes during a live remote E-Stop and stays solid until EStop_Was_Actuated is cleared. +• Low_Air_Pressure_Reset_PB_LT_O flashes for a live low-air fault and remains solid while Low_Air_Pressure_Fault_Was_Present is true. +• Power_Branch_Fault_Reset_PB_LT_O flashes during an active branch fault and remains solid while Power_Branch_Was_Faulted is set. + +Each push-button transmits a four-state value to the HMI: state 1 idle/dark, state 2 lit, state 3 pressed-lit, and state 4 pressed-dark. +Start_PB_LT_O lights whenever the system is running. + +HMI.STATE cascade – the lower move wins: +• System_Started true writes 9. +• System_Started false writes 0. +• Motor_Was_Faulted writes 1. +• Power_Branch_Was_Faulted writes 2. +• Low_Air_Pressure_Fault_Was_Present writes 3. +• Encoder_Fault writes 4. +• Jam_Fault writes 5. +• Communication_Faulted writes 6. +• EStop_Was_Actuated writes 7. +• EStopped_Locally writes 8 and has the highest priority. + +When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system. + +A housekeeping section clears the command word each scan and unlatches all momentary HMI bits, making every press a clean one-shot. + +Command bits +The module receives CTRL.CMD.Log. +The module receives CTRL.CMD.Log_Quantity. +The module receives CTRL.CMD.Acknowledge_Log. +The module receives CTRL.CMD.Unacknowledge_All_Logs. +The module receives CTRL.CMD.VFD_Was_Faulted. +The module receives CTRL.CMD.Power_Branch_Was_Faulted. +The module receives CTRL.CMD.Low_Air_Pressure_Fault_Was_Present. +The module receives CTRL.CMD.Encoder_Fault. +The module receives CTRL.CMD.Jam_Fault. +The module receives CTRL.CMD.Communication_Faulted. +The module receives CTRL.CMD.EStop_Was_Actuated. +The module receives CTRL.CMD.VFD_Faulted. +The module receives CTRL.CMD.EStop_Actuated. +The module receives CTRL.CMD.Low_Air_Pressure_Fault. +The module receives CTRL.CMD.Power_Branch_Fault. + +Status bits +The module sets CTRL.STS.Log. +The module sets CTRL.STS.Log_Quantity. +The module sets CTRL.STS.Acknowledge_Log. +The module sets CTRL.STS.Unacknowledge_All_Logs. +The module sets CTRL.STS.Communication_Faulted. +The module sets CTRL.STS.System_Started. +The module sets CTRL.STS.System_Start_Requested. +The module sets CTRL.STS.Setup_Motor_Speeds. +The module sets CTRL.STS.VFD_Fault_Reset_Requested. +The module sets CTRL.STS.Power_Branch_Fault_Reset_Requested. +The module sets CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested. +The module sets CTRL.STS.Jam_Reset_Requested. + +HMI bits +The HMI exchanges HMI.Start_PB. +The HMI exchanges HMI.Stop_PB. +The HMI exchanges HMI.Setup_Motor_Speeds. +The HMI exchanges HMI.Motor_Fault_Reset_PB. +The HMI exchanges HMI.Power_Branch_Fault_Reset_PB. +The HMI exchanges HMI.Low_Air_Pressure_Reset_PB. +The HMI exchanges HMI.Jam_Restart_PB. +The HMI displays HMI.STATE. +The HMI displays HMI.Start_PB_STATE. +The HMI displays HMI.Motor_Fault_Reset_PB_STATE. +The HMI displays HMI.Power_Branch_Fault_Reset_PB_STATE. +The HMI displays HMI.Low_Air_Pressure_Reset_PB_STATE. +The HMI displays HMI.Jam_Restart_PB_STATE. +The HMI displays HMI.EStop_Actuated_LT. +The HMI displays HMI.Local_Estop_LT. + +Alarm bits +The system raises HMI.Alarm.Start_PB_Pressed. +The system raises HMI.Alarm.Stop_PB_Pressed. +The system raises HMI.Alarm.Motor_Fault_Reset_PB_Pressed. +The system raises HMI.Alarm.Jam_Restart_PB_Pressed. +The system raises HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed. +The system raises HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed. +The system raises HMI.Alarm.UPS_Battery_Fault. +The system raises HMI.Alarm.On_UPS_Battery. +The system raises HMI.Alarm.UPS_Battery_Low. +The system raises HMI.Alarm.NAT_Switch_Fault. +The system raises HMI.Alarm.Fire_Relay_De_Energized. +The system raises HMI.Alarm.EStopped_Locally. +]]> + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + diff --git a/PLC/Simulations/PMM/PLC/PMM.L5X b/PLC/Simulations/PMM/PLC/PMM.L5X new file mode 100644 index 0000000..0d0189e --- /dev/null +++ b/PLC/Simulations/PMM/PLC/PMM.L5X @@ -0,0 +1,1885 @@ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +Rockwell Automation/Allen-Bradley1756-EN2T4325481 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +021420-V2-ENT + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +Rockwell Automation/Allen-BradleyPowerFlex 525-EENET3615.1.1.458200PF525_A115201<DataTypes><DataType Name="AB:PowerFlex525V_E_142E84CE:I:0" Class="IO"><Members><Member Name="pad" DataType="DINT" Hidden="1" /><Member Name="DriveStatus" DataType="INT" Radix="Binary" /><Member Name="Ready" DataType="BIT" BitNumber="0" Target="DriveStatus"></Member><Member Name="Active" DataType="BIT" BitNumber="1" Target="DriveStatus"></Member><Member Name="CommandDir" DataType="BIT" BitNumber="2" Target="DriveStatus"></Member><Member Name="ActualDir" DataType="BIT" BitNumber="3" Target="DriveStatus"></Member><Member Name="Accelerating" DataType="BIT" BitNumber="4" Target="DriveStatus"></Member><Member Name="Decelerating" DataType="BIT" BitNumber="5" Target="DriveStatus"></Member><Member Name="Faulted" DataType="BIT" BitNumber="7" Target="DriveStatus"></Member><Member Name="AtReference" DataType="BIT" BitNumber="8" Target="DriveStatus"></Member><Member Name="CommFreqCnt" DataType="BIT" BitNumber="9" Target="DriveStatus"></Member><Member Name="CommLogicCnt" DataType="BIT" BitNumber="10" Target="DriveStatus"></Member><Member Name="ParmsLocked" DataType="BIT" BitNumber="11" Target="DriveStatus"></Member><Member Name="DigIn1Active" DataType="BIT" BitNumber="12" Target="DriveStatus"></Member><Member Name="DigIn2Active" DataType="BIT" BitNumber="13" Target="DriveStatus"></Member><Member Name="DigIn3Active" DataType="BIT" BitNumber="14" Target="DriveStatus"></Member><Member Name="DigIn4Active" DataType="BIT" BitNumber="15" Target="DriveStatus"></Member><Member Name="OutputFreq" DataType="INT" Radix="Decimal" /><Member Name="Fault1Code" DataType="INT" Radix="Decimal" /><Member Name="DriveStatus_param" DataType="INT" Radix="Binary" /><Member Name="DriveStatus_param_Running" DataType="BIT" BitNumber="0" Target="DriveStatus_param"></Member><Member Name="DriveStatus_param_Forward" DataType="BIT" BitNumber="1" Target="DriveStatus_param"></Member><Member Name="DriveStatus_param_Accelerating" DataType="BIT" BitNumber="2" Target="DriveStatus_param"></Member><Member Name="DriveStatus_param_Decelerating" DataType="BIT" BitNumber="3" Target="DriveStatus_param"></Member><Member Name="DriveStatus_param_SafetyActive" DataType="BIT" BitNumber="4" Target="DriveStatus_param"></Member><Member Name="OutputCurrent" DataType="INT" Radix="Decimal" /><Member Name="OutputVoltage" DataType="INT" Radix="Decimal" /></Members></DataType></DataTypes> + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + — ” ) and pushes it into the MCM control log. The log word CTRL.CMD.Log carries the message, while CTRL.CMD.Log_Quantity increments the running count. The MCM mirrors both values to CTRL.STS.Log and CTRL.STS.Log_Quantity so the operator panel can display them. +At the same time, the MCM keeps an internal Acknowledge latch: each AOI pulses Un-acknowledge so that any new or persisting fault keeps resurfacing until the operator cycles through and acknowledges it. This ensures that fresh problems never scroll off the list unnoticed. + +The module asserts System_Started whenever a start command is present and all interlocks—Stop command, every E-Stop, and the fire relay—are healthy; both coils drop the instant any interlock fails. + +Indicator lamps behave as follows: +• Motor_Fault_Reset_PB_LT_O flashes while CTRL.CMD.VFD_Faulted is active and turns solid once the fault clears but Motor_Was_Faulted is still set. +• Jam_Restart_PB_LT_O is solid during a jam fault and flashes when an encoder fault is present. +• EStop_Actuated_LT_O flashes during a live remote E-Stop and stays solid until EStop_Was_Actuated is cleared. +• Low_Air_Pressure_Reset_PB_LT_O flashes for a live low-air fault and remains solid while Low_Air_Pressure_Fault_Was_Present is true. +• Power_Branch_Fault_Reset_PB_LT_O flashes during an active branch fault and remains solid while Power_Branch_Was_Faulted is set. + +Each push-button transmits a four-state value to the HMI: state 1 idle/dark, state 2 lit, state 3 pressed-lit, and state 4 pressed-dark. +Start_PB_LT_O lights whenever the system is running. + +HMI.STATE cascade – the lower move wins: +• System_Started true writes 9. +• System_Started false writes 0. +• Motor_Was_Faulted writes 1. +• Power_Branch_Was_Faulted writes 2. +• Low_Air_Pressure_Fault_Was_Present writes 3. +• Encoder_Fault writes 4. +• Jam_Fault writes 5. +• Communication_Faulted writes 6. +• EStop_Was_Actuated writes 7. +• EStopped_Locally writes 8 and has the highest priority. + +When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system. + +A housekeeping section clears the command word each scan and unlatches all momentary HMI bits, making every press a clean one-shot. + +Command bits +The module receives CTRL.CMD.Log. +The module receives CTRL.CMD.Log_Quantity. +The module receives CTRL.CMD.Acknowledge_Log. +The module receives CTRL.CMD.Unacknowledge_All_Logs. +The module receives CTRL.CMD.VFD_Was_Faulted. +The module receives CTRL.CMD.Power_Branch_Was_Faulted. +The module receives CTRL.CMD.Low_Air_Pressure_Fault_Was_Present. +The module receives CTRL.CMD.Encoder_Fault. +The module receives CTRL.CMD.Jam_Fault. +The module receives CTRL.CMD.Communication_Faulted. +The module receives CTRL.CMD.EStop_Was_Actuated. +The module receives CTRL.CMD.VFD_Faulted. +The module receives CTRL.CMD.EStop_Actuated. +The module receives CTRL.CMD.Low_Air_Pressure_Fault. +The module receives CTRL.CMD.Power_Branch_Fault. + +Status bits +The module sets CTRL.STS.Log. +The module sets CTRL.STS.Log_Quantity. +The module sets CTRL.STS.Acknowledge_Log. +The module sets CTRL.STS.Unacknowledge_All_Logs. +The module sets CTRL.STS.Communication_Faulted. +The module sets CTRL.STS.System_Started. +The module sets CTRL.STS.System_Start_Requested. +The module sets CTRL.STS.Setup_Motor_Speeds. +The module sets CTRL.STS.VFD_Fault_Reset_Requested. +The module sets CTRL.STS.Power_Branch_Fault_Reset_Requested. +The module sets CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested. +The module sets CTRL.STS.Jam_Reset_Requested. + +HMI bits +The HMI exchanges HMI.Start_PB. +The HMI exchanges HMI.Stop_PB. +The HMI exchanges HMI.Setup_Motor_Speeds. +The HMI exchanges HMI.Motor_Fault_Reset_PB. +The HMI exchanges HMI.Power_Branch_Fault_Reset_PB. +The HMI exchanges HMI.Low_Air_Pressure_Reset_PB. +The HMI exchanges HMI.Jam_Restart_PB. +The HMI displays HMI.STATE. +The HMI displays HMI.Start_PB_STATE. +The HMI displays HMI.Motor_Fault_Reset_PB_STATE. +The HMI displays HMI.Power_Branch_Fault_Reset_PB_STATE. +The HMI displays HMI.Low_Air_Pressure_Reset_PB_STATE. +The HMI displays HMI.Jam_Restart_PB_STATE. +The HMI displays HMI.EStop_Actuated_LT. +The HMI displays HMI.Local_Estop_LT. + +Alarm bits +The system raises HMI.Alarm.Start_PB_Pressed. +The system raises HMI.Alarm.Stop_PB_Pressed. +The system raises HMI.Alarm.Motor_Fault_Reset_PB_Pressed. +The system raises HMI.Alarm.Jam_Restart_PB_Pressed. +The system raises HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed. +The system raises HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed. +The system raises HMI.Alarm.UPS_Battery_Fault. +The system raises HMI.Alarm.On_UPS_Battery. +The system raises HMI.Alarm.UPS_Battery_Low. +The system raises HMI.Alarm.NAT_Switch_Fault. +The system raises HMI.Alarm.Fire_Relay_De_Energized. +The system raises HMI.Alarm.EStopped_Locally. +]]> + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + diff --git a/PLC/Simulations/PMM/PLC/UDT/UDT_AOI_PMM.L5X b/PLC/Simulations/PMM/PLC/UDT/UDT_AOI_PMM.L5X new file mode 100644 index 0000000..1c4b3fc --- /dev/null +++ b/PLC/Simulations/PMM/PLC/UDT/UDT_AOI_PMM.L5X @@ -0,0 +1,1265 @@ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + — ” ) and pushes it into the MCM control log. The log word CTRL.CMD.Log carries the message, while CTRL.CMD.Log_Quantity increments the running count. The MCM mirrors both values to CTRL.STS.Log and CTRL.STS.Log_Quantity so the operator panel can display them. +At the same time, the MCM keeps an internal Acknowledge latch: each AOI pulses Un-acknowledge so that any new or persisting fault keeps resurfacing until the operator cycles through and acknowledges it. This ensures that fresh problems never scroll off the list unnoticed. + +The module asserts System_Started whenever a start command is present and all interlocks—Stop command, every E-Stop, and the fire relay—are healthy; both coils drop the instant any interlock fails. + +Indicator lamps behave as follows: +• Motor_Fault_Reset_PB_LT_O flashes while CTRL.CMD.VFD_Faulted is active and turns solid once the fault clears but Motor_Was_Faulted is still set. +• Jam_Restart_PB_LT_O is solid during a jam fault and flashes when an encoder fault is present. +• EStop_Actuated_LT_O flashes during a live remote E-Stop and stays solid until EStop_Was_Actuated is cleared. +• Low_Air_Pressure_Reset_PB_LT_O flashes for a live low-air fault and remains solid while Low_Air_Pressure_Fault_Was_Present is true. +• Power_Branch_Fault_Reset_PB_LT_O flashes during an active branch fault and remains solid while Power_Branch_Was_Faulted is set. + +Each push-button transmits a four-state value to the HMI: state 1 idle/dark, state 2 lit, state 3 pressed-lit, and state 4 pressed-dark. +Start_PB_LT_O lights whenever the system is running. + +HMI.STATE cascade – the lower move wins: +• System_Started true writes 9. +• System_Started false writes 0. +• Motor_Was_Faulted writes 1. +• Power_Branch_Was_Faulted writes 2. +• Low_Air_Pressure_Fault_Was_Present writes 3. +• Encoder_Fault writes 4. +• Jam_Fault writes 5. +• Communication_Faulted writes 6. +• EStop_Was_Actuated writes 7. +• EStopped_Locally writes 8 and has the highest priority. + +When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system. + +A housekeeping section clears the command word each scan and unlatches all momentary HMI bits, making every press a clean one-shot. + +Command bits +The module receives CTRL.CMD.Log. +The module receives CTRL.CMD.Log_Quantity. +The module receives CTRL.CMD.Acknowledge_Log. +The module receives CTRL.CMD.Unacknowledge_All_Logs. +The module receives CTRL.CMD.VFD_Was_Faulted. +The module receives CTRL.CMD.Power_Branch_Was_Faulted. +The module receives CTRL.CMD.Low_Air_Pressure_Fault_Was_Present. +The module receives CTRL.CMD.Encoder_Fault. +The module receives CTRL.CMD.Jam_Fault. +The module receives CTRL.CMD.Communication_Faulted. +The module receives CTRL.CMD.EStop_Was_Actuated. +The module receives CTRL.CMD.VFD_Faulted. +The module receives CTRL.CMD.EStop_Actuated. +The module receives CTRL.CMD.Low_Air_Pressure_Fault. +The module receives CTRL.CMD.Power_Branch_Fault. + +Status bits +The module sets CTRL.STS.Log. +The module sets CTRL.STS.Log_Quantity. +The module sets CTRL.STS.Acknowledge_Log. +The module sets CTRL.STS.Unacknowledge_All_Logs. +The module sets CTRL.STS.Communication_Faulted. +The module sets CTRL.STS.System_Started. +The module sets CTRL.STS.System_Start_Requested. +The module sets CTRL.STS.Setup_Motor_Speeds. +The module sets CTRL.STS.VFD_Fault_Reset_Requested. +The module sets CTRL.STS.Power_Branch_Fault_Reset_Requested. +The module sets CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested. +The module sets CTRL.STS.Jam_Reset_Requested. + +HMI bits +The HMI exchanges HMI.Start_PB. +The HMI exchanges HMI.Stop_PB. +The HMI exchanges HMI.Setup_Motor_Speeds. +The HMI exchanges HMI.Motor_Fault_Reset_PB. +The HMI exchanges HMI.Power_Branch_Fault_Reset_PB. +The HMI exchanges HMI.Low_Air_Pressure_Reset_PB. +The HMI exchanges HMI.Jam_Restart_PB. +The HMI displays HMI.STATE. +The HMI displays HMI.Start_PB_STATE. +The HMI displays HMI.Motor_Fault_Reset_PB_STATE. +The HMI displays HMI.Power_Branch_Fault_Reset_PB_STATE. +The HMI displays HMI.Low_Air_Pressure_Reset_PB_STATE. +The HMI displays HMI.Jam_Restart_PB_STATE. +The HMI displays HMI.EStop_Actuated_LT. +The HMI displays HMI.Local_Estop_LT. + +Alarm bits +The system raises HMI.Alarm.Start_PB_Pressed. +The system raises HMI.Alarm.Stop_PB_Pressed. +The system raises HMI.Alarm.Motor_Fault_Reset_PB_Pressed. +The system raises HMI.Alarm.Jam_Restart_PB_Pressed. +The system raises HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed. +The system raises HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed. +The system raises HMI.Alarm.UPS_Battery_Fault. +The system raises HMI.Alarm.On_UPS_Battery. +The system raises HMI.Alarm.UPS_Battery_Low. +The system raises HMI.Alarm.NAT_Switch_Fault. +The system raises HMI.Alarm.Fire_Relay_De_Energized. +The system raises HMI.Alarm.EStopped_Locally. +]]> + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +