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Merge pull request 'Updated VFD' (#30) from VFD into main

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Reviewed-on: #30
This commit is contained in:
gigi.mamaladze 2025-06-14 13:02:04 +00:00
commit 2040124ca2
10 changed files with 287 additions and 241 deletions
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25
PLC/Simulations/VFD/OIP/VFD_Simulation.tscn
View File

@ -1,9 +1,9 @@
[gd_scene load_steps=7 format=3 uid="uid://drxrdn6lwbjih"]
[gd_scene load_steps=7 format=3 uid="uid://cq1fmnclqo0ud"]
[ext_resource type="PackedScene" uid="uid://dyhvoundu2kqc" path="res://parts/Building.tscn" id="1_adq3x"]
[ext_resource type="PackedScene" uid="uid://bqlkj4ar8q1ws" path="res://parts/assemblies/BeltConveyorAssembly.tscn" id="3_pvrhq"]
[ext_resource type="PackedScene" uid="uid://co2mqmdwpn57w" path="res://parts/BoxSpawner.tscn" id="4_pvrhq"]
[ext_resource type="Script" uid="uid://dnosavfgou75i" path="res://vfd.gd" id="4_urew4"]
[ext_resource type="Script" uid="uid://c3kn5pjvo10bq" path="res://vfd.gd" id="4_urew4"]
[ext_resource type="PackedScene" uid="uid://bl73u0rvt2orv" path="res://parts/Despawner.tscn" id="5_77ico"]
[ext_resource type="PackedScene" uid="uid://gddgyvex6gdj" path="res://parts/PushButton.tscn" id="6_77ico"]
@ -12,9 +12,9 @@
[node name="Building" parent="." instance=ExtResource("1_adq3x")]
[node name="UL1_3" parent="." instance=ExtResource("3_pvrhq")]
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -3.70007, -0.00844234, -0.454586)
local_floor_plane = Plane(0, 1, 0, -1.99156)
speed = 1.3716
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -3.70003, 0.00388748, -0.454732)
local_floor_plane = Plane(0, 1, 0, -2.00389)
speed = 0.0
enable_comms = true
speed_tag_name = "UL1_3_OIP"
running_tag_name = ""
@ -28,10 +28,11 @@ UL1_3 = NodePath("../UL1_3")
box_spawner = NodePath("../BoxSpawner")
[node name="BoxSpawner" parent="." instance=ExtResource("4_pvrhq")]
transform = Transform3D(0.908734, 2.0902e-09, -8.46324e-10, -2.0902e-09, 0.908734, 8.04008e-09, 8.46324e-10, -8.04008e-09, 0.908734, -10.3942, 0.504191, -0.458427)
transform = Transform3D(0.908734, 2.0902e-09, -8.46324e-10, -2.0902e-09, 0.908734, 8.04008e-09, 8.46324e-10, -8.04008e-09, 0.908734, -7.86232, 0.504191, -0.458427)
disable = true
[node name="Despawner" parent="." instance=ExtResource("5_77ico")]
transform = Transform3D(2, 0, 0, 0, 1, 0, 0, 0, 2, 3.18492, 0.5, -0.368497)
transform = Transform3D(2, 0, 0, 0, 1, 0, 0, 0, 2, 3.18745, 0.5, -0.3678)
[node name="Disconected" parent="." instance=ExtResource("6_77ico")]
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -6.35205, 0.0894268, 0.468417)
@ -135,6 +136,7 @@ lamp_tag_group_name = "TagGroup0"
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -7.44535, 0.0722519, 0.397527)
text = "Power_Saving"
toggle = true
pressed = true
button_color = Color(0.87658, 0.000391592, 0.828084, 1)
enable_comms = true
pushbutton_tag_group_name = "TagGroup0"
@ -142,7 +144,7 @@ pushbutton_tag_name = "TOGGLE_POWER_SAVING_MODE_OIP"
lamp_tag_group_name = "TagGroup0"
[node name="StopButton" parent="." instance=ExtResource("6_77ico")]
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -9.09258, 0.0938599, 0.440219)
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -9.09258, 0.0938599, 0.434032)
enable_comms = true
pushbutton_tag_group_name = "TagGroup0"
pushbutton_tag_name = "Station_Stop_PB_OIP"
@ -243,7 +245,7 @@ Restart"
font_size = 20
[node name="PushButton" parent="." instance=ExtResource("6_77ico")]
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -7.90528, 0.0809799, 0.44369)
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -7.90528, 0.0809799, 0.423148)
text = "Zero_Speed"
toggle = true
button_color = Color(0, 1, 0.815686, 1)
@ -276,7 +278,7 @@ Enabled"
font_size = 20
[node name="MCM_Stop_Button" parent="." instance=ExtResource("6_77ico")]
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -10.5194, 0.085152, 0.439353)
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -10.5194, 0.085152, 0.431983)
text = "MCM_Stop_Button"
enable_comms = true
pushbutton_tag_group_name = "TagGroup0"
@ -287,3 +289,6 @@ lamp_tag_group_name = "TagGroup0"
transform = Transform3D(1, 0, 0, 0, 1, 0, 0, 0, 1, -10.4351, 0.426929, 0.651285)
text = "MCM Stop Button"
font_size = 20
[node name="Despawner2" parent="." instance=ExtResource("5_77ico")]
transform = Transform3D(2, 0, 0, 0, 1, 0, 0, 0, 2, -12.0592, 0.5, -0.368497)

2
PLC/Simulations/VFD/PLC/AOIs/AOI_FLIP_FLOP_AOI.L5X
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@ -1,5 +1,5 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_FLIP_FLOP" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-05-21T10:05:03.350Z" ContainsContext="true" ExportDate="Mon Jun 02 20:25:38 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_FLIP_FLOP" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-05-21T10:05:03.350Z" ContainsContext="true" ExportDate="Sat Jun 14 16:51:35 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<AddOnInstructionDefinitions Use="Context">
<AddOnInstructionDefinition Use="Target" Name="AOI_FLIP_FLOP" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"

2
PLC/Simulations/VFD/PLC/AOIs/AOI_MCM_AOI.L5X
View File

@ -1,6 +1,6 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<!--MAIN CONTROL MODULE-->
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_MCM" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-05-30T12:02:44.982Z" ContainsContext="true" ExportDate="Mon Jun 02 20:25:51 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_MCM" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-05-30T12:02:44.982Z" ContainsContext="true" ExportDate="Sat Jun 14 16:51:41 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<AddOnInstructionDefinitions Use="Context">
<AddOnInstructionDefinition Use="Target" Name="AOI_MCM" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2018-11-09T20:08:51.991Z" CreatedBy="Rob-PC\Rob" EditedDate="2025-05-30T12:02:44.982Z" EditedBy="LCIBATUMI\gigi.mamaladze"

2
PLC/Simulations/VFD/PLC/AOIs/AOI_SIO_FIO_AOI.L5X
View File

@ -1,5 +1,5 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_SIO_FIO" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-05-30T12:25:51.121Z" ContainsContext="true" ExportDate="Mon Jun 02 20:25:56 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_SIO_FIO" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-05-30T12:25:51.121Z" ContainsContext="true" ExportDate="Sat Jun 14 16:51:49 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<AddOnInstructionDefinitions Use="Context">
<AddOnInstructionDefinition Use="Target" Name="AOI_SIO_FIO" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-05-30T12:25:51.121Z" EditedBy="LCIBATUMI\gigi.mamaladze"

153
PLC/Simulations/VFD/PLC/AOIs/AOI_VFD_AOI.L5X
View File

@ -1,9 +1,9 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<!--Varible Frequency Drive-->
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_VFD" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-06-09T19:47:35.666Z" ContainsContext="true" ExportDate="Mon Jun 09 23:49:59 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_VFD" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-06-13T19:05:23.639Z" ContainsContext="true" ExportDate="Sat Jun 14 16:51:55 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<AddOnInstructionDefinitions Use="Context">
<AddOnInstructionDefinition Use="Target" Name="AOI_VFD" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-06-09T19:47:35.666Z" EditedBy="LCIBATUMI\gigi.mamaladze" SoftwareRevision="v36.00"
<AddOnInstructionDefinition Use="Target" Name="AOI_VFD" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-06-13T19:05:23.639Z" EditedBy="LCIBATUMI\gigi.mamaladze" SoftwareRevision="v36.00"
>
<Description>
<![CDATA[Varible Frequency Drive]]>
@ -171,7 +171,7 @@
</Parameter>
<Parameter Name="Maintenance_Mode" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
<Description>
<![CDATA[Maintenance Mode]]>
<![CDATA[Maintenance Mode Activated]]>
</Description>
<DefaultData Format="Decorated">
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
@ -241,6 +241,14 @@
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
</DefaultData>
</Parameter>
<Parameter Name="Length" TagType="Base" DataType="DINT" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
<Description>
<![CDATA[Length Of Conveyor]]>
</Description>
<DefaultData Format="Decorated">
<DataValue DataType="DINT" Radix="Decimal" Value="0"/>
</DefaultData>
</Parameter>
</Parameters>
<LocalTags>
<LocalTag Name="Start_Delay_Timer" DataType="TIMER" ExternalAccess="None">
@ -465,7 +473,7 @@
<![CDATA[String contains " VFD FLT"]]>
</Description>
<DefaultData Format="String" Length="8">
<![CDATA[' MTR FLT']]>
<![CDATA[' VFD FLT']]>
</DefaultData>
</LocalTag>
<LocalTag Name="Safe_Off_String" DataType="STRING" ExternalAccess="None">
@ -505,6 +513,19 @@
<![CDATA['UL1-3']]>
</DefaultData>
</LocalTag>
<LocalTag Name="Running_String" DataType="STRING" ExternalAccess="None">
<DefaultData Format="String" Length="8">
<![CDATA[' Running']]>
</DefaultData>
</LocalTag>
<LocalTag Name="Calculation_Temp" DataType="REAL" Radix="Float" ExternalAccess="None">
<Description>
<![CDATA[Temporary Variable To Save value]]>
</Description>
<DefaultData Format="Decorated">
<DataValue DataType="REAL" Radix="Float" Value="0.0"/>
</DefaultData>
</LocalTag>
</LocalTags>
<Routines>
<Routine Name="Logic" Type="RLL">
@ -641,7 +662,7 @@
</Rung>
<Rung Number="26" Type="N">
<Text>
<![CDATA[XIC(CTRL.STS.MCM_Started)XIC(CTRL.CMD.Power_Saving_Mode_ON)[XIC(Running) MUL(HMI.Power_Save_Time,60000,Power_Save_Timer.PRE) TON(Power_Save_Timer,?,?) XIC(Power_Save_Timer.DN) ,XIC(Power_Saving_Mode) XIO(CTRL.CMD.Start) XIO(MCM.STS.Start_Request) ]OTE(CTRL.STS.In_Power_Saving_Mode)OTE(Power_Saving_Mode);]]>
<![CDATA[XIC(CTRL.STS.MCM_Started)XIC(CTRL.CMD.Power_Saving_Mode_ON)[XIC(Running) MUL(Length,196.8504,Calculation_Temp) DIV(Calculation_Temp,CTRL.CMD.Speed_FPM,Calculation_Temp) MUL(Calculation_Temp,HMI.Cycle_Time_Factor,Calculation_Temp) MUL(Calculation_Temp,1000,Power_Save_Timer.PRE) TON(Power_Save_Timer,?,?) XIC(Power_Save_Timer.DN) ,XIC(Power_Saving_Mode) XIO(CTRL.CMD.Start) XIO(MCM.STS.Start_Request) ]OTE(CTRL.STS.In_Power_Saving_Mode)OTE(Power_Saving_Mode);]]>
</Text>
</Rung>
<Rung Number="27" Type="N">
@ -671,7 +692,7 @@
</Rung>
<Rung Number="32" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIO(VFD_Fault_Reset_Required)XIO(Communication_Faulted)XIO(EStopped)XIC(HMI.Maintenance.Jog_PB_Pressed)OTE(Maintenance_Jog_Mode)OTE(HMI.Maintenance.Jog_LT);]]>
<![CDATA[XIC(Maintenance_Mode)XIO(VFD_Fault_Reset_Required)XIO(Communication_Faulted)XIO(EStopped)XIC(HMI.Maintenance.Jog_PB_Pressed)OTE(Maintenance_Jog_Mode);]]>
</Text>
</Rung>
<Rung Number="33" Type="N">
@ -696,7 +717,7 @@
</Rung>
<Rung Number="37" Type="N">
<Text>
<![CDATA[XIC(Start_Delay_Timer.DN)[XIO(Maintenance_Mode) XIC(Interlock) XIO(Power_Saving_Mode) OTE(CTRL.STS.Enabled) GT(CTRL.CMD.Speed_FPM,0) ,XIC(Maintenance_Mode) ]OTE(Run);]]>
<![CDATA[XIC(Start_Delay_Timer.DN)[XIO(Maintenance_Mode) XIC(Interlock) GT(CTRL.CMD.Speed_FPM,0) XIO(Power_Saving_Mode) OTE(CTRL.STS.Enabled) ,XIC(Maintenance_Mode) GT(HMI.Maintenance.Speed_FPM,0) ]OTE(Run);]]>
</Text>
</Rung>
<Rung Number="38" Type="N">
@ -711,7 +732,7 @@
</Rung>
<Rung Number="40" Type="N">
<Text>
<![CDATA[XIC(InVFD.Active)OTE(Running)OTE(CTRL.STS.Running);]]>
<![CDATA[XIC(InVFD.Active)COP(Running_String,Concatenated_String,1)CONCAT(Name,Concatenated_String,MCM.CMD.Log)OTE(Running)OTE(CTRL.STS.Running);]]>
</Text>
</Rung>
<Rung Number="41" Type="N">
@ -721,75 +742,65 @@
</Rung>
<Rung Number="42" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIC(Maintenance_Running)OTE(HMI.Maintenance.Conveyor_Run_LT);]]>
<![CDATA[XIO(Maintenance_Mode)OTU(HMI.Maintenance.Direction_PB_Pressed);]]>
</Text>
</Rung>
<Rung Number="43" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIO(Maintenance_Running)OTE(HMI.Maintenance.Stop_LT);]]>
<![CDATA[XIC(HMI.Maintenance.Direction_PB_Pressed)OTE(Direction);]]>
</Text>
</Rung>
<Rung Number="44" Type="N">
<Text>
<![CDATA[XIO(Maintenance_Mode)OTU(HMI.Maintenance.Direction_PB_Pressed);]]>
<![CDATA[XIC(Direction)OTE(Maintenance_Conveyor_Direction)OTE(HMI.Maintenance.Direction);]]>
</Text>
</Rung>
<Rung Number="45" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Direction_PB_Pressed)OTE(Direction);]]>
<![CDATA[NE(HMI.Speed_At_60Hz,0)DIV(6000,HMI.Speed_At_60Hz,Speed_To_HZ_Ratio);]]>
</Text>
</Rung>
<Rung Number="46" Type="N">
<Text>
<![CDATA[XIC(Direction)OTE(Maintenance_Conveyor_Direction)OTE(HMI.Maintenance.Direction_LT);]]>
<![CDATA[EQ(Speed_To_HZ_Ratio,0)OTE(Speed_Not_Set_Up);]]>
</Text>
</Rung>
<Rung Number="47" Type="N">
<Text>
<![CDATA[NE(HMI.Speed_At_60Hz,0)DIV(6000,HMI.Speed_At_60Hz,Speed_To_HZ_Ratio);]]>
<![CDATA[XIO(Maintenance_Mode)MOVE(CTRL.CMD.Speed_FPM,CTRL.STS.Requested_Speed)MUL(CTRL.CMD.Speed_FPM,Speed_To_HZ_Ratio,Frequency_Command);]]>
</Text>
</Rung>
<Rung Number="48" Type="N">
<Text>
<![CDATA[EQ(Speed_To_HZ_Ratio,0)OTE(Speed_Not_Set_Up);]]>
<![CDATA[XIC(Maintenance_Mode)MOVE(HMI.Maintenance.Speed_FPM,CTRL.STS.Requested_Speed)MUL(HMI.Maintenance.Speed_FPM,Speed_To_HZ_Ratio,Frequency_Command);]]>
</Text>
</Rung>
<Rung Number="49" Type="N">
<Text>
<![CDATA[XIO(Maintenance_Mode)MOVE(CTRL.CMD.Speed_FPM,CTRL.STS.Requested_Speed)MUL(CTRL.CMD.Speed_FPM,Speed_To_HZ_Ratio,Frequency_Command);]]>
<![CDATA[XIC(MCM.STS.Setup_Speeds)MOVE(6000,Frequency_Command);]]>
</Text>
</Rung>
<Rung Number="50" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)MOVE(HMI.Maintenance.Conveyor_Speed,CTRL.STS.Requested_Speed)MUL(HMI.Maintenance.Conveyor_Speed,Speed_To_HZ_Ratio,Frequency_Command);]]>
<![CDATA[MOVE(Frequency_Command,OutVFD.FreqCommand);]]>
</Text>
</Rung>
<Rung Number="51" Type="N">
<Text>
<![CDATA[XIC(MCM.STS.Setup_Speeds)MOVE(6000,Frequency_Command);]]>
<![CDATA[DIV(InVFD.OutputFreq,Speed_To_HZ_Ratio,CTRL.STS.Current_Speed);]]>
</Text>
</Rung>
<Rung Number="52" Type="N">
<Text>
<![CDATA[MOVE(Frequency_Command,OutVFD.FreqCommand);]]>
<![CDATA[NOP();]]>
</Text>
</Rung>
<Rung Number="53" Type="N">
<Text>
<![CDATA[DIV(InVFD.OutputFreq,Speed_To_HZ_Ratio,CTRL.STS.Current_Speed);]]>
</Text>
</Rung>
<Rung Number="54" Type="N">
<Text>
<![CDATA[NOP();]]>
</Text>
</Rung>
<Rung Number="55" Type="N">
<Text>
<![CDATA[MOVE(CTRL.STS.Current_Speed,HMI.FPM)DIV(InVFD.OutputCurrent,100,HMI.Amperage)DIV(InVFD.OutputVoltage,10,HMI.Voltage)DIV(InVFD.OutputFreq,100,HMI.Frequency);]]>
</Text>
</Rung>
<Rung Number="56" Type="N">
<Rung Number="54" Type="N">
<Comment>
<![CDATA[Alarms
]]>
@ -798,37 +809,37 @@
<![CDATA[XIC(Disconnected)OTE(HMI.Alarm.Disconnected);]]>
</Text>
</Rung>
<Rung Number="57" Type="N">
<Rung Number="55" Type="N">
<Text>
<![CDATA[XIC(Communication_Fault)OTE(HMI.Alarm.Communication_Fault);]]>
</Text>
</Rung>
<Rung Number="58" Type="N">
<Rung Number="56" Type="N">
<Text>
<![CDATA[XIC(VFD_Faulted)OTE(HMI.Alarm.VFD_Fault);]]>
</Text>
</Rung>
<Rung Number="59" Type="N">
<Rung Number="57" Type="N">
<Text>
<![CDATA[XIC(Safety_Torque_Off)OTE(HMI.Alarm.Safe_Off_Fault);]]>
</Text>
</Rung>
<Rung Number="60" Type="N">
<Rung Number="58" Type="N">
<Text>
<![CDATA[XIO(CTRL.STS.VFD_Fault)XIC(VFD_Fault_Reset_Required)OTE(HMI.Alarm.VFD_Reset_Required);]]>
</Text>
</Rung>
<Rung Number="61" Type="N">
<Rung Number="59" Type="N">
<Text>
<![CDATA[XIO(CTRL.STS.Communication_Fault)XIC(Communication_Faulted)OTE(HMI.Alarm.Communication_Fault_Reset_Required);]]>
</Text>
</Rung>
<Rung Number="62" Type="N">
<Rung Number="60" Type="N">
<Text>
<![CDATA[MOVE(Communication_Fault_Code,HMI.Communication_Fault_Code)MOVE(VFD_Fault_Code,HMI.VFD_Fault_Code)MOVE(Last_VFD_Fault_Code,HMI.Last_VFD_Fault_Code);]]>
</Text>
</Rung>
<Rung Number="63" Type="N">
<Rung Number="61" Type="N">
<Comment>
<![CDATA[Colors of Animation
]]>
@ -837,34 +848,44 @@
<![CDATA[XIO(CTRL.STS.MCM_Started)XIO(Running)MOVE(0,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="64" Type="N">
<Rung Number="62" Type="N">
<Text>
<![CDATA[XIC(CTRL.STS.MCM_Started)XIO(Running)MOVE(1,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="65" Type="N">
<Rung Number="63" Type="N">
<Text>
<![CDATA[XIC(Power_Saving_Mode)MOVE(3,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="66" Type="N">
<Rung Number="64" Type="N">
<Text>
<![CDATA[XIC(Running)MOVE(2,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="67" Type="N">
<Text>
<![CDATA[XIC(Stopped_By_Station_PB)MOVE(14,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="68" Type="N">
<Rung Number="65" Type="N">
<Text>
<![CDATA[XIC(Encoder_Fault)MOVE(13,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="66" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)MOVE(6,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="67" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIO(Maintenance_Running)MOVE(6,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="68" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Running)MOVE(61,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="69" Type="N">
<Text>
<![CDATA[XIC(Jammed)MOVE(4,HMI.STATE);]]>
<![CDATA[XIC(Maintenance_Jog_Mode)XIC(Start_Delay_Timer.DN)MOVE(61,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="70" Type="N">
@ -874,76 +895,86 @@
</Rung>
<Rung Number="71" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)MOVE(6,HMI.STATE);]]>
<![CDATA[XIC(Stopped_By_Station_PB)MOVE(14,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="72" Type="N">
<Text>
<![CDATA[XIC(Communication_Fault)MOVE(7,HMI.STATE);]]>
<![CDATA[XIC(Disconnected)MOVE(131,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="73" Type="N">
<Text>
<![CDATA[XIC(VFD_Fault_Reset_Required)MOVE(8,HMI.STATE);]]>
<![CDATA[XIC(Jammed)MOVE(4,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="74" Type="N">
<Text>
<![CDATA[XIC(EStopped)MOVE(9,HMI.STATE);]]>
<![CDATA[XIC(Communication_Fault)MOVE(7,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="75" Type="N">
<Text>
<![CDATA[XIC(MCM.STS.All_Unacknowledge_Log)MOVE(0,Acknowledge);]]>
<![CDATA[XIC(VFD_Fault_Reset_Required)MOVE(8,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="76" Type="N">
<Text>
<![CDATA[[XIC(Disconnected) ONS(Acknowledge_ONS.0) OTU(Acknowledge.0) ,XIC(Disconnected) XIO(Acknowledge.0) COP(Disconnect_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.0) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[XIC(EStopped)MOVE(9,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="77" Type="N">
<Text>
<![CDATA[[XIC(VFD_Faulted) ONS(Acknowledge_ONS.1) OTU(Acknowledge.1) ,XIC(VFD_Faulted) XIO(Acknowledge.1) COP(VFD_Fault_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.1) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[XIC(MCM.STS.All_Unacknowledge_Log)MOVE(0,Acknowledge);]]>
</Text>
</Rung>
<Rung Number="78" Type="N">
<Text>
<![CDATA[[XIC(Safety_Torque_Off) ONS(Acknowledge_ONS.2) OTU(Acknowledge.2) ,XIC(Safety_Torque_Off) XIO(Acknowledge.2) COP(Safe_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.2) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(Disconnected) ONS(Acknowledge_ONS.0) OTU(Acknowledge.0) ,XIC(Disconnected) XIO(Acknowledge.0) COP(Disconnect_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.0) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="79" Type="N">
<Text>
<![CDATA[[XIC(Communication_Fault) ONS(Acknowledge_ONS.3) OTU(Acknowledge.3) ,XIC(Communication_Fault) XIO(Acknowledge.3) COP(Lost_Comm_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.3) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(VFD_Faulted) ONS(Acknowledge_ONS.1) OTU(Acknowledge.1) ,XIC(VFD_Faulted) XIO(Acknowledge.1) COP(VFD_Fault_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.1) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="80" Type="N">
<Text>
<![CDATA[[XIC(Jammed) ONS(Acknowledge_ONS.4) OTU(Acknowledge.4) ,XIC(Jammed) XIO(Acknowledge.4) COP(Jam_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.4) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(Safety_Torque_Off) ONS(Acknowledge_ONS.2) OTU(Acknowledge.2) ,XIC(Safety_Torque_Off) XIO(Acknowledge.2) COP(Safe_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.2) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="81" Type="N">
<Text>
<![CDATA[[XIC(Full) ONS(Acknowledge_ONS.5) OTU(Acknowledge.5) ,XIC(Full) XIO(Acknowledge.5) COP(Full_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.5) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(Communication_Fault) ONS(Acknowledge_ONS.3) OTU(Acknowledge.3) ,XIC(Communication_Fault) XIO(Acknowledge.3) COP(Lost_Comm_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.3) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="82" Type="N">
<Text>
<![CDATA[NOP();]]>
<![CDATA[[XIC(Jammed) ONS(Acknowledge_ONS.4) OTU(Acknowledge.4) ,XIC(Jammed) XIO(Acknowledge.4) COP(Jam_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.4) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="83" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Start_PB_Pressed)OTU(HMI.Maintenance.Start_PB_Pressed);]]>
<![CDATA[[XIC(Full) ONS(Acknowledge_ONS.5) OTU(Acknowledge.5) ,XIC(Full) XIO(Acknowledge.5) COP(Full_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.5) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="84" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Stop_PB_Pressed)OTU(HMI.Maintenance.Stop_PB_Pressed);]]>
<![CDATA[NOP();]]>
</Text>
</Rung>
<Rung Number="85" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Start_PB_Pressed)OTU(HMI.Maintenance.Start_PB_Pressed);]]>
</Text>
</Rung>
<Rung Number="86" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Stop_PB_Pressed)OTU(HMI.Maintenance.Stop_PB_Pressed);]]>
</Text>
</Rung>
<Rung Number="87" Type="N">
<Text>
<![CDATA[OTU(CTRL.CMD.Start)OTU(CTRL.CMD.Stop_Require_Start)OTU(CTRL.CMD.Stop_Auto_Restart)OTU(CTRL.CMD.Encoder_Fault)OTU(CTRL.CMD.Jammed)OTU(CTRL.CMD.Full)OTU(CTRL.CMD.Run_Up_Enabled)OTU(CTRL.CMD.Stopped_By_Stop_PB)COP(Empty_String,CTRL.CMD.Log,1);]]>
</Text>
</Rung>

2
PLC/Simulations/VFD/PLC/UDTs/DPM_DataTypes.L5X
View File

@ -1,5 +1,5 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_CTRL_DPM" TargetType="DataType" ContainsContext="true" ExportDate="Mon Jun 02 20:37:01 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_CTRL_DPM" TargetType="DataType" ContainsContext="true" ExportDate="Sat Jun 14 16:53:27 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<DataTypes Use="Context">
<DataType Use="Target" Name="UDT_CTRL_DPM" Family="NoFamily" Class="User">

2
PLC/Simulations/VFD/PLC/UDTs/MCM_DataTypes.L5X
View File

@ -1,5 +1,5 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_MCM" TargetType="DataType" ContainsContext="true" ExportDate="Mon Jun 02 20:36:47 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_MCM" TargetType="DataType" ContainsContext="true" ExportDate="Sat Jun 14 16:53:42 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<DataTypes Use="Context">
<DataType Use="Target" Name="UDT_ALARMS_MCM" Family="NoFamily" Class="User">

2
PLC/Simulations/VFD/PLC/UDTs/SIO_FIO_DataTypes.L5X
View File

@ -1,5 +1,5 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_SIO_FIO" TargetType="DataType" ContainsContext="true" ExportDate="Mon Jun 02 20:35:49 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_SIO_FIO" TargetType="DataType" ContainsContext="true" ExportDate="Sat Jun 14 16:52:47 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<DataTypes Use="Context">
<DataType Use="Target" Name="UDT_ALARMS_SIO_FIO" Family="NoFamily" Class="User">

42
PLC/Simulations/VFD/PLC/UDTs/VFD_DataTypes.L5X
View File

@ -1,5 +1,5 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_VFD" TargetType="DataType" ContainsContext="true" ExportDate="Sat Jun 07 19:22:30 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_VFD" TargetType="DataType" ContainsContext="true" ExportDate="Sat Jun 14 16:53:09 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Context" Name="BaseProgram">
<DataTypes Use="Context">
<DataType Use="Target" Name="UDT_ALARMS_VFD" Family="NoFamily" Class="User">
@ -288,9 +288,9 @@ Stopped by Station Stop PushButton]]>
<![CDATA[Conveyor FPM]]>
</Description>
</Member>
<Member Name="Speed" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Member Name="Cycle_Time_Factor" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Adjustable Full Speed from SCADA]]>
<![CDATA[Cycle Time Factor For Power Saving Mode]]>
</Description>
</Member>
<Member Name="Communication_Fault_Code" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
@ -308,12 +308,6 @@ Stopped by Station Stop PushButton]]>
<![CDATA[Last VFD Fault Code]]>
</Description>
</Member>
<Member Name="Power_Save_Time" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
<Member Name="DISC" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Color Animation]]>
</Description>
</Member>
</Members>
<Dependencies>
<Dependency Type="DataType" Name="UDT_ALARMS_VFD"/>
@ -349,34 +343,16 @@ Pressed]]>
<![CDATA[Conveyor Direction Command Toggle Button Pressed]]>
</Description>
</Member>
<Member Name="Conveyor_Run_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE0" BitNumber="5" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light when Conveyor is Running]]>
</Description>
</Member>
<Member Name="Stop_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE0" BitNumber="6" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light when Conveyor is Running]]>
</Description>
</Member>
<Member Name="Conveyor_Speed" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Speed Of Conveyor In Maintenance Mode]]>
</Description>
</Member>
<Member Name="ZZZZZZZZZZUDT_MAINTE9" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
<Member Name="Jog_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="0" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light when Maintenance in Jog Mode]]>
</Description>
</Member>
<Member Name="Direction_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="1" ExternalAccess="Read/Write">
<Member Name="Direction" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE0" BitNumber="5" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light Direction indicator of Maintenance]]>
</Description>
</Member>
<Member Name="Bypas_PB" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="2" ExternalAccess="Read/Write"/>
<Member Name="Bypas_PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="3" ExternalAccess="Read/Write"/>
<Member Name="Speed_FPM" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Speed Of Conveyor In Maintenance Mode]]>
</Description>
</Member>
</Members>
</DataType>
</DataTypes>

296
PLC/Simulations/VFD/PLC/VFD.L5X
View File

@ -1,6 +1,6 @@
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="BaseProgram" TargetType="Controller" ContainsContext="false" ExportDate="Mon Jun 09 23:49:40 2025" ExportOptions="NoRawData L5KData DecoratedData ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Target" Name="BaseProgram" ProcessorType="Emulate 5570" MajorRev="36" MinorRev="11" TimeSlice="20" ShareUnusedTimeSlice="1" ProjectCreationDate="Mon Jun 09 23:23:49 2025" LastModifiedDate="Mon Jun 09 23:48:22 2025" SFCExecutionControl="CurrentActive" SFCRestartPosition="MostRecent"
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="BaseProgram" TargetType="Controller" ContainsContext="false" ExportDate="Sat Jun 14 16:54:16 2025" ExportOptions="NoRawData L5KData DecoratedData ForceProtectedEncoding AllProjDocTrans">
<Controller Use="Target" Name="BaseProgram" ProcessorType="Emulate 5570" MajorRev="36" MinorRev="11" TimeSlice="20" ShareUnusedTimeSlice="1" ProjectCreationDate="Tue Jun 10 10:21:00 2025" LastModifiedDate="Sat Jun 14 16:53:45 2025" SFCExecutionControl="CurrentActive" SFCRestartPosition="MostRecent"
SFCLastScan="DontScan" ProjectSN="16#7024_3ff1" MatchProjectToController="false" CanUseRPIFromProducer="false" InhibitAutomaticFirmwareUpdate="0" PassThroughConfiguration="EnabledWithAppend" DownloadProjectDocumentationAndExtendedProperties="true" DownloadProjectCustomProperties="true" ReportMinorOverflow="false">
<RedundancyInfo Enabled="false" KeepTestEditsOnSwitchOver="false" IOMemoryPadPercentage="90" DataTablePadPercentage="50"/>
<Security Code="0" ChangesToDetect="16#ffff_ffff_ffff_ffff"/>
@ -723,9 +723,9 @@ Stopped by Station Stop PushButton]]>
<![CDATA[Conveyor FPM]]>
</Description>
</Member>
<Member Name="Speed" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Member Name="Cycle_Time_Factor" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Adjustable Full Speed from SCADA]]>
<![CDATA[Cycle Time Factor For Power Saving Mode]]>
</Description>
</Member>
<Member Name="Communication_Fault_Code" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
@ -743,12 +743,6 @@ Stopped by Station Stop PushButton]]>
<![CDATA[Last VFD Fault Code]]>
</Description>
</Member>
<Member Name="Power_Save_Time" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
<Member Name="DISC" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Color Animation]]>
</Description>
</Member>
</Members>
</DataType>
<DataType Name="UDT_MAINTENANCE_VFD" Family="NoFamily" Class="User">
@ -780,34 +774,16 @@ Pressed]]>
<![CDATA[Conveyor Direction Command Toggle Button Pressed]]>
</Description>
</Member>
<Member Name="Conveyor_Run_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE0" BitNumber="5" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light when Conveyor is Running]]>
</Description>
</Member>
<Member Name="Stop_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE0" BitNumber="6" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light when Conveyor is Running]]>
</Description>
</Member>
<Member Name="Conveyor_Speed" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Speed Of Conveyor In Maintenance Mode]]>
</Description>
</Member>
<Member Name="ZZZZZZZZZZUDT_MAINTE9" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
<Member Name="Jog_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="0" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light when Maintenance in Jog Mode]]>
</Description>
</Member>
<Member Name="Direction_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="1" ExternalAccess="Read/Write">
<Member Name="Direction" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE0" BitNumber="5" ExternalAccess="Read/Write">
<Description>
<![CDATA[Light Direction indicator of Maintenance]]>
</Description>
</Member>
<Member Name="Bypas_PB" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="2" ExternalAccess="Read/Write"/>
<Member Name="Bypas_PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_MAINTE9" BitNumber="3" ExternalAccess="Read/Write"/>
<Member Name="Speed_FPM" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
<Description>
<![CDATA[Speed Of Conveyor In Maintenance Mode]]>
</Description>
</Member>
</Members>
</DataType>
</DataTypes>
@ -1968,7 +1944,7 @@ NEEDS CLARIFICATION]]>
</Routine>
</Routines>
</AddOnInstructionDefinition>
<AddOnInstructionDefinition Name="AOI_VFD" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-06-09T19:47:35.666Z" EditedBy="LCIBATUMI\gigi.mamaladze" SoftwareRevision="v36.00">
<AddOnInstructionDefinition Name="AOI_VFD" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-06-13T19:05:23.639Z" EditedBy="LCIBATUMI\gigi.mamaladze" SoftwareRevision="v36.00">
<Description>
<![CDATA[Varible Frequency Drive]]>
</Description>
@ -2189,7 +2165,7 @@ NEEDS CLARIFICATION]]>
</Parameter>
<Parameter Name="Maintenance_Mode" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
<Description>
<![CDATA[Maintenance Mode]]>
<![CDATA[Maintenance Mode Activated]]>
</Description>
<DefaultData Format="L5K">
<![CDATA[0]]>
@ -2286,6 +2262,17 @@ NEEDS CLARIFICATION]]>
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
</DefaultData>
</Parameter>
<Parameter Name="Length" TagType="Base" DataType="DINT" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
<Description>
<![CDATA[Length Of Conveyor]]>
</Description>
<DefaultData Format="L5K">
<![CDATA[0]]>
</DefaultData>
<DefaultData Format="Decorated">
<DataValue DataType="DINT" Radix="Decimal" Value="0"/>
</DefaultData>
</Parameter>
</Parameters>
<LocalTags>
<LocalTag Name="Start_Delay_Timer" DataType="TIMER" ExternalAccess="None">
@ -2582,10 +2569,10 @@ NEEDS CLARIFICATION]]>
<![CDATA[String contains " VFD FLT"]]>
</Description>
<DefaultData Format="L5K">
<![CDATA[[8,' MTR FLT$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
<![CDATA[[8,' VFD FLT$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
</DefaultData>
<DefaultData Format="String" Length="8">
<![CDATA[' MTR FLT']]>
<![CDATA[' VFD FLT']]>
</DefaultData>
</LocalTag>
<LocalTag Name="Safe_Off_String" DataType="STRING" ExternalAccess="None">
@ -2640,6 +2627,25 @@ NEEDS CLARIFICATION]]>
<![CDATA['UL1-3']]>
</DefaultData>
</LocalTag>
<LocalTag Name="Running_String" DataType="STRING" ExternalAccess="None">
<DefaultData Format="L5K">
<![CDATA[[8,' Running$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
</DefaultData>
<DefaultData Format="String" Length="8">
<![CDATA[' Running']]>
</DefaultData>
</LocalTag>
<LocalTag Name="Calculation_Temp" DataType="REAL" Radix="Float" ExternalAccess="None">
<Description>
<![CDATA[Temporary Variable To Save value]]>
</Description>
<DefaultData Format="L5K">
<![CDATA[0.00000000e+000]]>
</DefaultData>
<DefaultData Format="Decorated">
<DataValue DataType="REAL" Radix="Float" Value="0.0"/>
</DefaultData>
</LocalTag>
</LocalTags>
<Routines>
<Routine Name="Logic" Type="RLL">
@ -2776,7 +2782,7 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="26" Type="N">
<Text>
<![CDATA[XIC(CTRL.STS.MCM_Started)XIC(CTRL.CMD.Power_Saving_Mode_ON)[XIC(Running) MUL(HMI.Power_Save_Time,60000,Power_Save_Timer.PRE) TON(Power_Save_Timer,?,?) XIC(Power_Save_Timer.DN) ,XIC(Power_Saving_Mode) XIO(CTRL.CMD.Start) XIO(MCM.STS.Start_Request) ]OTE(CTRL.STS.In_Power_Saving_Mode)OTE(Power_Saving_Mode);]]>
<![CDATA[XIC(CTRL.STS.MCM_Started)XIC(CTRL.CMD.Power_Saving_Mode_ON)[XIC(Running) MUL(Length,196.8504,Calculation_Temp) DIV(Calculation_Temp,CTRL.CMD.Speed_FPM,Calculation_Temp) MUL(Calculation_Temp,HMI.Cycle_Time_Factor,Calculation_Temp) MUL(Calculation_Temp,1000,Power_Save_Timer.PRE) TON(Power_Save_Timer,?,?) XIC(Power_Save_Timer.DN) ,XIC(Power_Saving_Mode) XIO(CTRL.CMD.Start) XIO(MCM.STS.Start_Request) ]OTE(CTRL.STS.In_Power_Saving_Mode)OTE(Power_Saving_Mode);]]>
</Text>
</Rung>
<Rung Number="27" Type="N">
@ -2806,7 +2812,7 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="32" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIO(VFD_Fault_Reset_Required)XIO(Communication_Faulted)XIO(EStopped)XIC(HMI.Maintenance.Jog_PB_Pressed)OTE(Maintenance_Jog_Mode)OTE(HMI.Maintenance.Jog_LT);]]>
<![CDATA[XIC(Maintenance_Mode)XIO(VFD_Fault_Reset_Required)XIO(Communication_Faulted)XIO(EStopped)XIC(HMI.Maintenance.Jog_PB_Pressed)OTE(Maintenance_Jog_Mode);]]>
</Text>
</Rung>
<Rung Number="33" Type="N">
@ -2831,7 +2837,7 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="37" Type="N">
<Text>
<![CDATA[XIC(Start_Delay_Timer.DN)[XIO(Maintenance_Mode) XIC(Interlock) XIO(Power_Saving_Mode) OTE(CTRL.STS.Enabled) GT(CTRL.CMD.Speed_FPM,0) ,XIC(Maintenance_Mode) ]OTE(Run);]]>
<![CDATA[XIC(Start_Delay_Timer.DN)[XIO(Maintenance_Mode) XIC(Interlock) GT(CTRL.CMD.Speed_FPM,0) XIO(Power_Saving_Mode) OTE(CTRL.STS.Enabled) ,XIC(Maintenance_Mode) GT(HMI.Maintenance.Speed_FPM,0) ]OTE(Run);]]>
</Text>
</Rung>
<Rung Number="38" Type="N">
@ -2846,7 +2852,7 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="40" Type="N">
<Text>
<![CDATA[XIC(InVFD.Active)OTE(Running)OTE(CTRL.STS.Running);]]>
<![CDATA[XIC(InVFD.Active)COP(Running_String,Concatenated_String,1)CONCAT(Name,Concatenated_String,MCM.CMD.Log)OTE(Running)OTE(CTRL.STS.Running);]]>
</Text>
</Rung>
<Rung Number="41" Type="N">
@ -2856,75 +2862,65 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="42" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIC(Maintenance_Running)OTE(HMI.Maintenance.Conveyor_Run_LT);]]>
<![CDATA[XIO(Maintenance_Mode)OTU(HMI.Maintenance.Direction_PB_Pressed);]]>
</Text>
</Rung>
<Rung Number="43" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIO(Maintenance_Running)OTE(HMI.Maintenance.Stop_LT);]]>
<![CDATA[XIC(HMI.Maintenance.Direction_PB_Pressed)OTE(Direction);]]>
</Text>
</Rung>
<Rung Number="44" Type="N">
<Text>
<![CDATA[XIO(Maintenance_Mode)OTU(HMI.Maintenance.Direction_PB_Pressed);]]>
<![CDATA[XIC(Direction)OTE(Maintenance_Conveyor_Direction)OTE(HMI.Maintenance.Direction);]]>
</Text>
</Rung>
<Rung Number="45" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Direction_PB_Pressed)OTE(Direction);]]>
<![CDATA[NE(HMI.Speed_At_60Hz,0)DIV(6000,HMI.Speed_At_60Hz,Speed_To_HZ_Ratio);]]>
</Text>
</Rung>
<Rung Number="46" Type="N">
<Text>
<![CDATA[XIC(Direction)OTE(Maintenance_Conveyor_Direction)OTE(HMI.Maintenance.Direction_LT);]]>
<![CDATA[EQ(Speed_To_HZ_Ratio,0)OTE(Speed_Not_Set_Up);]]>
</Text>
</Rung>
<Rung Number="47" Type="N">
<Text>
<![CDATA[NE(HMI.Speed_At_60Hz,0)DIV(6000,HMI.Speed_At_60Hz,Speed_To_HZ_Ratio);]]>
<![CDATA[XIO(Maintenance_Mode)MOVE(CTRL.CMD.Speed_FPM,CTRL.STS.Requested_Speed)MUL(CTRL.CMD.Speed_FPM,Speed_To_HZ_Ratio,Frequency_Command);]]>
</Text>
</Rung>
<Rung Number="48" Type="N">
<Text>
<![CDATA[EQ(Speed_To_HZ_Ratio,0)OTE(Speed_Not_Set_Up);]]>
<![CDATA[XIC(Maintenance_Mode)MOVE(HMI.Maintenance.Speed_FPM,CTRL.STS.Requested_Speed)MUL(HMI.Maintenance.Speed_FPM,Speed_To_HZ_Ratio,Frequency_Command);]]>
</Text>
</Rung>
<Rung Number="49" Type="N">
<Text>
<![CDATA[XIO(Maintenance_Mode)MOVE(CTRL.CMD.Speed_FPM,CTRL.STS.Requested_Speed)MUL(CTRL.CMD.Speed_FPM,Speed_To_HZ_Ratio,Frequency_Command);]]>
<![CDATA[XIC(MCM.STS.Setup_Speeds)MOVE(6000,Frequency_Command);]]>
</Text>
</Rung>
<Rung Number="50" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)MOVE(HMI.Maintenance.Conveyor_Speed,CTRL.STS.Requested_Speed)MUL(HMI.Maintenance.Conveyor_Speed,Speed_To_HZ_Ratio,Frequency_Command);]]>
<![CDATA[MOVE(Frequency_Command,OutVFD.FreqCommand);]]>
</Text>
</Rung>
<Rung Number="51" Type="N">
<Text>
<![CDATA[XIC(MCM.STS.Setup_Speeds)MOVE(6000,Frequency_Command);]]>
<![CDATA[DIV(InVFD.OutputFreq,Speed_To_HZ_Ratio,CTRL.STS.Current_Speed);]]>
</Text>
</Rung>
<Rung Number="52" Type="N">
<Text>
<![CDATA[MOVE(Frequency_Command,OutVFD.FreqCommand);]]>
<![CDATA[NOP();]]>
</Text>
</Rung>
<Rung Number="53" Type="N">
<Text>
<![CDATA[DIV(InVFD.OutputFreq,Speed_To_HZ_Ratio,CTRL.STS.Current_Speed);]]>
</Text>
</Rung>
<Rung Number="54" Type="N">
<Text>
<![CDATA[NOP();]]>
</Text>
</Rung>
<Rung Number="55" Type="N">
<Text>
<![CDATA[MOVE(CTRL.STS.Current_Speed,HMI.FPM)DIV(InVFD.OutputCurrent,100,HMI.Amperage)DIV(InVFD.OutputVoltage,10,HMI.Voltage)DIV(InVFD.OutputFreq,100,HMI.Frequency);]]>
</Text>
</Rung>
<Rung Number="56" Type="N">
<Rung Number="54" Type="N">
<Comment>
<![CDATA[Alarms
]]>
@ -2933,37 +2929,37 @@ NEEDS CLARIFICATION]]>
<![CDATA[XIC(Disconnected)OTE(HMI.Alarm.Disconnected);]]>
</Text>
</Rung>
<Rung Number="57" Type="N">
<Rung Number="55" Type="N">
<Text>
<![CDATA[XIC(Communication_Fault)OTE(HMI.Alarm.Communication_Fault);]]>
</Text>
</Rung>
<Rung Number="58" Type="N">
<Rung Number="56" Type="N">
<Text>
<![CDATA[XIC(VFD_Faulted)OTE(HMI.Alarm.VFD_Fault);]]>
</Text>
</Rung>
<Rung Number="59" Type="N">
<Rung Number="57" Type="N">
<Text>
<![CDATA[XIC(Safety_Torque_Off)OTE(HMI.Alarm.Safe_Off_Fault);]]>
</Text>
</Rung>
<Rung Number="60" Type="N">
<Rung Number="58" Type="N">
<Text>
<![CDATA[XIO(CTRL.STS.VFD_Fault)XIC(VFD_Fault_Reset_Required)OTE(HMI.Alarm.VFD_Reset_Required);]]>
</Text>
</Rung>
<Rung Number="61" Type="N">
<Rung Number="59" Type="N">
<Text>
<![CDATA[XIO(CTRL.STS.Communication_Fault)XIC(Communication_Faulted)OTE(HMI.Alarm.Communication_Fault_Reset_Required);]]>
</Text>
</Rung>
<Rung Number="62" Type="N">
<Rung Number="60" Type="N">
<Text>
<![CDATA[MOVE(Communication_Fault_Code,HMI.Communication_Fault_Code)MOVE(VFD_Fault_Code,HMI.VFD_Fault_Code)MOVE(Last_VFD_Fault_Code,HMI.Last_VFD_Fault_Code);]]>
</Text>
</Rung>
<Rung Number="63" Type="N">
<Rung Number="61" Type="N">
<Comment>
<![CDATA[Colors of Animation
]]>
@ -2972,34 +2968,44 @@ NEEDS CLARIFICATION]]>
<![CDATA[XIO(CTRL.STS.MCM_Started)XIO(Running)MOVE(0,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="64" Type="N">
<Rung Number="62" Type="N">
<Text>
<![CDATA[XIC(CTRL.STS.MCM_Started)XIO(Running)MOVE(1,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="65" Type="N">
<Rung Number="63" Type="N">
<Text>
<![CDATA[XIC(Power_Saving_Mode)MOVE(3,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="66" Type="N">
<Rung Number="64" Type="N">
<Text>
<![CDATA[XIC(Running)MOVE(2,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="67" Type="N">
<Text>
<![CDATA[XIC(Stopped_By_Station_PB)MOVE(14,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="68" Type="N">
<Rung Number="65" Type="N">
<Text>
<![CDATA[XIC(Encoder_Fault)MOVE(13,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="66" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)MOVE(6,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="67" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)XIO(Maintenance_Running)MOVE(6,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="68" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Running)MOVE(61,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="69" Type="N">
<Text>
<![CDATA[XIC(Jammed)MOVE(4,HMI.STATE);]]>
<![CDATA[XIC(Maintenance_Jog_Mode)XIC(Start_Delay_Timer.DN)MOVE(61,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="70" Type="N">
@ -3009,76 +3015,86 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="71" Type="N">
<Text>
<![CDATA[XIC(Maintenance_Mode)MOVE(6,HMI.STATE);]]>
<![CDATA[XIC(Stopped_By_Station_PB)MOVE(14,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="72" Type="N">
<Text>
<![CDATA[XIC(Communication_Fault)MOVE(7,HMI.STATE);]]>
<![CDATA[XIC(Disconnected)MOVE(131,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="73" Type="N">
<Text>
<![CDATA[XIC(VFD_Fault_Reset_Required)MOVE(8,HMI.STATE);]]>
<![CDATA[XIC(Jammed)MOVE(4,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="74" Type="N">
<Text>
<![CDATA[XIC(EStopped)MOVE(9,HMI.STATE);]]>
<![CDATA[XIC(Communication_Fault)MOVE(7,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="75" Type="N">
<Text>
<![CDATA[XIC(MCM.STS.All_Unacknowledge_Log)MOVE(0,Acknowledge);]]>
<![CDATA[XIC(VFD_Fault_Reset_Required)MOVE(8,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="76" Type="N">
<Text>
<![CDATA[[XIC(Disconnected) ONS(Acknowledge_ONS.0) OTU(Acknowledge.0) ,XIC(Disconnected) XIO(Acknowledge.0) COP(Disconnect_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.0) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[XIC(EStopped)MOVE(9,HMI.STATE);]]>
</Text>
</Rung>
<Rung Number="77" Type="N">
<Text>
<![CDATA[[XIC(VFD_Faulted) ONS(Acknowledge_ONS.1) OTU(Acknowledge.1) ,XIC(VFD_Faulted) XIO(Acknowledge.1) COP(VFD_Fault_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.1) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[XIC(MCM.STS.All_Unacknowledge_Log)MOVE(0,Acknowledge);]]>
</Text>
</Rung>
<Rung Number="78" Type="N">
<Text>
<![CDATA[[XIC(Safety_Torque_Off) ONS(Acknowledge_ONS.2) OTU(Acknowledge.2) ,XIC(Safety_Torque_Off) XIO(Acknowledge.2) COP(Safe_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.2) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(Disconnected) ONS(Acknowledge_ONS.0) OTU(Acknowledge.0) ,XIC(Disconnected) XIO(Acknowledge.0) COP(Disconnect_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.0) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="79" Type="N">
<Text>
<![CDATA[[XIC(Communication_Fault) ONS(Acknowledge_ONS.3) OTU(Acknowledge.3) ,XIC(Communication_Fault) XIO(Acknowledge.3) COP(Lost_Comm_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.3) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(VFD_Faulted) ONS(Acknowledge_ONS.1) OTU(Acknowledge.1) ,XIC(VFD_Faulted) XIO(Acknowledge.1) COP(VFD_Fault_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.1) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="80" Type="N">
<Text>
<![CDATA[[XIC(Jammed) ONS(Acknowledge_ONS.4) OTU(Acknowledge.4) ,XIC(Jammed) XIO(Acknowledge.4) COP(Jam_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.4) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(Safety_Torque_Off) ONS(Acknowledge_ONS.2) OTU(Acknowledge.2) ,XIC(Safety_Torque_Off) XIO(Acknowledge.2) COP(Safe_Off_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.2) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="81" Type="N">
<Text>
<![CDATA[[XIC(Full) ONS(Acknowledge_ONS.5) OTU(Acknowledge.5) ,XIC(Full) XIO(Acknowledge.5) COP(Full_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.5) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
<![CDATA[[XIC(Communication_Fault) ONS(Acknowledge_ONS.3) OTU(Acknowledge.3) ,XIC(Communication_Fault) XIO(Acknowledge.3) COP(Lost_Comm_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.3) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="82" Type="N">
<Text>
<![CDATA[NOP();]]>
<![CDATA[[XIC(Jammed) ONS(Acknowledge_ONS.4) OTU(Acknowledge.4) ,XIC(Jammed) XIO(Acknowledge.4) COP(Jam_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.4) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="83" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Start_PB_Pressed)OTU(HMI.Maintenance.Start_PB_Pressed);]]>
<![CDATA[[XIC(Full) ONS(Acknowledge_ONS.5) OTU(Acknowledge.5) ,XIC(Full) XIO(Acknowledge.5) COP(Full_String,Concatenated_String,1) CONCAT(Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge.5) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
</Text>
</Rung>
<Rung Number="84" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Stop_PB_Pressed)OTU(HMI.Maintenance.Stop_PB_Pressed);]]>
<![CDATA[NOP();]]>
</Text>
</Rung>
<Rung Number="85" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Start_PB_Pressed)OTU(HMI.Maintenance.Start_PB_Pressed);]]>
</Text>
</Rung>
<Rung Number="86" Type="N">
<Text>
<![CDATA[XIC(HMI.Maintenance.Stop_PB_Pressed)OTU(HMI.Maintenance.Stop_PB_Pressed);]]>
</Text>
</Rung>
<Rung Number="87" Type="N">
<Text>
<![CDATA[OTU(CTRL.CMD.Start)OTU(CTRL.CMD.Stop_Require_Start)OTU(CTRL.CMD.Stop_Auto_Restart)OTU(CTRL.CMD.Encoder_Fault)OTU(CTRL.CMD.Jammed)OTU(CTRL.CMD.Full)OTU(CTRL.CMD.Run_Up_Enabled)OTU(CTRL.CMD.Stopped_By_Stop_PB)COP(Empty_String,CTRL.CMD.Log,1);]]>
</Text>
</Rung>
@ -3305,10 +3321,10 @@ NEEDS CLARIFICATION]]>
<Data Format="L5K">
<![CDATA[[[1,[0,'$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00'
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],0]]]]]>
</Data>
<Data Format="Decorated">
@ -3377,9 +3393,9 @@ NEEDS CLARIFICATION]]>
<DataValueMember Name="VFD_Was_Faulted" DataType="BOOL" Value="1"/>
<DataValueMember Name="EStop_Was_Actuated" DataType="BOOL" Value="1"/>
<StructureMember Name="Log" DataType="STRING">
<DataValueMember Name="LEN" DataType="DINT" Radix="Decimal" Value="9"/>
<DataValueMember Name="LEN" DataType="DINT" Radix="Decimal" Value="14"/>
<DataValueMember Name="DATA" DataType="STRING" Radix="ASCII">
<![CDATA[' STARTING']]>
<![CDATA['UL1-3 STARTING']]>
</DataValueMember>
</StructureMember>
<DataValueMember Name="Acknowledge_Log" DataType="BOOL" Value="0"/>
@ -3417,7 +3433,7 @@ NEEDS CLARIFICATION]]>
</DataValueMember>
</StructureMember>
<DataValueMember Name="All_Unacknowledge_Log" DataType="BOOL" Value="0"/>
<DataValueMember Name="Start_Request" DataType="BOOL" Value="0"/>
<DataValueMember Name="Start_Request" DataType="BOOL" Value="1"/>
<DataValueMember Name="Log_Quantity" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Encoder_Fault" DataType="BOOL" Value="0"/>
<DataValueMember Name="LAP_PB" DataType="BOOL" Value="0"/>
@ -3562,20 +3578,21 @@ NEEDS CLARIFICATION]]>
</Tag>
<Tag Name="UL1_3_VFD1" TagType="Base" DataType="UDT_AOI_VFD" Constant="false" ExternalAccess="Read/Write">
<Data Format="L5K">
<![CDATA[[[537266263,0.00000000e+000,[-1610281144,5000,5000],0.00000000e+000,[0,2000,0],0,[0,300000,0],0,0,2,[-1610315571
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],0]]]]]>
</Data>
<Data Format="Decorated">
@ -3598,10 +3615,10 @@ NEEDS CLARIFICATION]]>
<DataValueMember Name="Safety_Torque_Off" DataType="BOOL" Value="0"/>
<DataValueMember Name="Communication_Fault" DataType="BOOL" Value="0"/>
<DataValueMember Name="Disconnected" DataType="BOOL" Value="0"/>
<DataValueMember Name="Power_Saving_Mode" DataType="BOOL" Value="1"/>
<DataValueMember Name="Start_Conveyor" DataType="BOOL" Value="1"/>
<DataValueMember Name="Power_Saving_Mode" DataType="BOOL" Value="0"/>
<DataValueMember Name="Start_Conveyor" DataType="BOOL" Value="0"/>
<DataValueMember Name="Speed_To_HZ_Ratio" DataType="REAL" Radix="Float" Value="0.0"/>
<DataValueMember Name="Maintenance_Mode" DataType="BOOL" Value="0"/>
<DataValueMember Name="Maintenance_Mode" DataType="BOOL" Value="1"/>
<DataValueMember Name="Stopped_By_Station_PB" DataType="BOOL" Value="0"/>
<DataValueMember Name="Full" DataType="BOOL" Value="0"/>
<DataValueMember Name="Encoder_Fault" DataType="BOOL" Value="0"/>
@ -3610,6 +3627,7 @@ NEEDS CLARIFICATION]]>
<DataValueMember Name="Zero_Speed" DataType="BOOL" Value="0"/>
<DataValueMember Name="No_Interlock" DataType="BOOL" Value="0"/>
<DataValueMember Name="MCM_Not_Started" DataType="BOOL" Value="0"/>
<DataValueMember Name="Length" DataType="DINT" Radix="Decimal" Value="10"/>
</StructureMember>
<StructureMember Name="HMI" DataType="UDT_HMI_VFD">
<StructureMember Name="Alarm" DataType="UDT_ALARMS_VFD">
@ -3621,31 +3639,24 @@ NEEDS CLARIFICATION]]>
<DataValueMember Name="Communication_Fault_Reset_Required" DataType="BOOL" Value="0"/>
</StructureMember>
<StructureMember Name="Maintenance" DataType="UDT_MAINTENANCE_VFD">
<DataValueMember Name="Maintenance_Mode" DataType="BOOL" Value="0"/>
<DataValueMember Name="Maintenance_Mode" DataType="BOOL" Value="1"/>
<DataValueMember Name="Start_PB_Pressed" DataType="BOOL" Value="0"/>
<DataValueMember Name="Stop_PB_Pressed" DataType="BOOL" Value="0"/>
<DataValueMember Name="Jog_PB_Pressed" DataType="BOOL" Value="0"/>
<DataValueMember Name="Direction_PB_Pressed" DataType="BOOL" Value="0"/>
<DataValueMember Name="Conveyor_Run_LT" DataType="BOOL" Value="0"/>
<DataValueMember Name="Stop_LT" DataType="BOOL" Value="0"/>
<DataValueMember Name="Conveyor_Speed" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Jog_LT" DataType="BOOL" Value="0"/>
<DataValueMember Name="Direction_LT" DataType="BOOL" Value="0"/>
<DataValueMember Name="Bypas_PB" DataType="BOOL" Value="0"/>
<DataValueMember Name="Bypas_PB_LT" DataType="BOOL" Value="0"/>
<DataValueMember Name="Direction" DataType="BOOL" Value="0"/>
<DataValueMember Name="Speed_FPM" DataType="DINT" Radix="Decimal" Value="123"/>
</StructureMember>
<DataValueMember Name="STATE" DataType="DINT" Radix="Decimal" Value="11"/>
<DataValueMember Name="STATE" DataType="DINT" Radix="Decimal" Value="6"/>
<DataValueMember Name="Speed_At_60Hz" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Amperage" DataType="INT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Voltage" DataType="INT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Frequency" DataType="INT" Radix="Decimal" Value="0"/>
<DataValueMember Name="FPM" DataType="INT" Radix="Decimal" Value="-1"/>
<DataValueMember Name="Speed" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Cycle_Time_Factor" DataType="DINT" Radix="Decimal" Value="2"/>
<DataValueMember Name="Communication_Fault_Code" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="VFD_Fault_Code" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Last_VFD_Fault_Code" DataType="DINT" Radix="Decimal" Value="0"/>
<DataValueMember Name="Power_Save_Time" DataType="DINT" Radix="Decimal" Value="5"/>
<DataValueMember Name="DISC" DataType="DINT" Radix="Decimal" Value="0"/>
</StructureMember>
<StructureMember Name="CTRL" DataType="UDT_CTRL_VFD">
<StructureMember Name="CMD" DataType="UDT_CTRL_VFD_CMD">
@ -3680,9 +3691,9 @@ NEEDS CLARIFICATION]]>
<DataValueMember Name="Communication_Fault" DataType="BOOL" Value="0"/>
<DataValueMember Name="Interlock" DataType="BOOL" Value="1"/>
<DataValueMember Name="Current_Speed" DataType="DINT" Radix="Decimal" Value="-1"/>
<DataValueMember Name="Requested_Speed" DataType="DINT" Radix="Decimal" Value="270"/>
<DataValueMember Name="In_Power_Saving_Mode" DataType="BOOL" Value="1"/>
<DataValueMember Name="Maintenance_Mode" DataType="BOOL" Value="0"/>
<DataValueMember Name="Requested_Speed" DataType="DINT" Radix="Decimal" Value="123"/>
<DataValueMember Name="In_Power_Saving_Mode" DataType="BOOL" Value="0"/>
<DataValueMember Name="Maintenance_Mode" DataType="BOOL" Value="1"/>
<DataValueMember Name="MCM_Started" DataType="BOOL" Value="1"/>
<DataValueMember Name="EStopped" DataType="BOOL" Value="0"/>
<DataValueMember Name="Jammed" DataType="BOOL" Value="0"/>
@ -3716,7 +3727,16 @@ NEEDS CLARIFICATION]]>
</Tags>
<Programs>
<Program Name="MainProgram" TestEdits="false" MainRoutineName="MainRoutine" Disabled="false" UseAsFolder="false">
<Tags/>
<Tags>
<Tag Name="Reversed_FPM" TagType="Base" DataType="DINT" Radix="Decimal" Constant="false" ExternalAccess="Read/Write">
<Data Format="L5K">
<![CDATA[0]]>
</Data>
<Data Format="Decorated">
<DataValue DataType="DINT" Radix="Decimal" Value="0"/>
</Data>
</Tag>
</Tags>
<Routines>
<Routine Name="MainRoutine" Type="RLL">
<RLLContent>
@ -3732,7 +3752,7 @@ NEEDS CLARIFICATION]]>
</Rung>
<Rung Number="2" Type="N">
<Text>
<![CDATA[XIC(UL1_3_VFD1.CTRL.STS.Enabled)MOVE(270,UL1_3_VFD1.CTRL.CMD.Speed_FPM)MUL(UL1_3_VFD1.CTRL.STS.Requested_Speed,0.00508,UL1_3_OIP)OTE(UL1_3_VFD1:I.Active);]]>
<![CDATA[MOVE(270,UL1_3_VFD1.CTRL.CMD.Speed_FPM);]]>
</Text>
</Rung>
<Rung Number="3" Type="N">
@ -3825,14 +3845,28 @@ NEEDS CLARIFICATION]]>
<![CDATA[XIC(TOGGLE_ZERO_SPEED)MOVE(0,UL1_3_VFD1.CTRL.CMD.Speed_FPM);]]>
</Text>
</Rung>
<Rung Number="21" Type="N">
<Text>
<![CDATA[XIC(UL1_3_VFD1.CTRL.STS.Enabled)[XIC(UL1_3_VFD1.HMI.Maintenance.Maintenance_Mode) [XIC(UL1_3_VFD1.HMI.Maintenance.Jog_PB_Pressed) ,XIC(UL1_3_VFD1.HMI.Maintenance.Start_PB_Pressed) ] MUL(UL1_3_VFD1.HMI.Maintenance.Speed_FPM,0.00508,UL1_3_OIP) ,XIC(UL1_3_VFD1.CTRL.STS.Enabled) [XIO(UL1_3_VFD1.HMI.Maintenance.Direction) MUL(UL1_3_VFD1.CTRL.STS.Requested_Speed,0.00508,UL1_3_OIP) ,XIC(UL1_3_VFD1.HMI.Maintenance.Direction) MUL(UL1_3_VFD1.CTRL.STS.Requested_Speed,-1,Reversed_FPM) MUL(Reversed_FPM,0.00508,UL1_3_OIP) ] ]OTE(UL1_3_VFD1:I.Active);]]>
</Text>
</Rung>
</RLLContent>
</Routine>
<Routine Name="OIP_Wrapper" Type="RLL"/>
<Routine Name="R_MCM" Type="RLL">
<RLLContent>
<Rung Number="0" Type="e">
<Text>
<![CDATA[AOI_MCM(MCM01.AOI,MCM01.HMI,MCM01.CTRL,?,?,?,?,?,?,?,?,?,?,?,?,?,?,?);]]>
</Text>
</Rung>
</RLLContent>
</Routine>
<Routine Name="R_VFD" Type="RLL">
<RLLContent>
<Rung Number="0" Type="N">
<Text>
<![CDATA[AOI_VFD(UL1_3_VFD1.AOI,UL1_3_VFD1.HMI,UL1_3_VFD1.CTRL,UL1_3_VFD1,UL1_3_VFD1:I,UL1_3_VFD1:O,MCM01.CTRL,EStopped_OIP,Comunication_Fault_OIP,Disconnected_OIP);]]>
<![CDATA[AOI_VFD(UL1_3_VFD1.AOI,UL1_3_VFD1.HMI,UL1_3_VFD1.CTRL,UL1_3_VFD1,UL1_3_VFD1:I,UL1_3_VFD1:O,MCM01.CTRL,EStopped_OIP,Comunication_Fault_OIP,Disconnected_OIP,10);]]>
</Text>
</Rung>
</RLLContent>