808 lines
31 KiB
XML
808 lines
31 KiB
XML
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
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<!--MAIN CONTROL MODULE-->
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<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_MCM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T10:19:06.495Z" ContainsContext="true" ExportDate="Fri Jul 11 16:01:02 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
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<Controller Use="Context" Name="MCM04">
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<AddOnInstructionDefinitions Use="Context">
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<AddOnInstructionDefinition Use="Target" Name="AOI_MCM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2018-11-09T20:08:51.991Z" CreatedBy="Rob-PC\Rob" EditedDate="2025-07-11T10:19:06.495Z"
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EditedBy="LCIBATUMI\robert.yevdokimov" SoftwareRevision="v36.00">
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<Description>
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<![CDATA[MAIN CONTROL MODULE]]>
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</Description>
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<Parameters>
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<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
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<Description>
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<![CDATA[Enable Input - System Defined Parameter]]>
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</Description>
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</Parameter>
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<Parameter Name="EnableOut" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
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<Description>
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<![CDATA[Enable Output - System Defined Parameter]]>
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</Description>
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</Parameter>
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<Parameter Name="HMI" TagType="Base" DataType="UDT_HMI_MCM" Usage="InOut" Required="true" Visible="true" Constant="false"/>
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<Parameter Name="CTRL" TagType="Base" DataType="UDT_CTRL_MCM" Usage="InOut" Required="true" Visible="true" Constant="false"/>
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<Parameter Name="Motor_Fault_Reset_PB_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Motor Fault Reset PushButton Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Power_Branch_Fault_Reset_PB_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Power Branch Fault PushButton Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Low_Air_Pressure_Reset_PB_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Low Air Pressure Reset PushButton Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Start_PB_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Start PushButton Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Jam_Restart_PB_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Jam Reset PushButton Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="EStop_PB_I_CH1" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Emergency Stop PushButton Input 1]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="EStop_PB_I_CH2" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Emergency Stop PushButton Input 2]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Stop_PB_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Stop PushButton Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Fire_Relay_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Fire Relay Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="On_UPS_Battery_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Uninterrupted Power Supply On Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="UPS_Battery_Low_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Uninterrupted Power Supply Low Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="UPS_Battery_Fault_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Uninterrupted Power Supply Faulted Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="NAT_Switch_Fault_I" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="None">
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<Description>
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<![CDATA[Network Switch Fault Input]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Motor_Fault_Reset_PB_LT_O" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Motor Fault Reset PushButton Light Output]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Power_Branch_Fault_Reset_PB_LT_O" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Power Branch Fault PushButton Light Output]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Low_Air_Pressure_Reset_PB_LT_O" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Low Air Pressure Reset PushButton Light Output]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="EStop_Actuated_LT_O" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Emergency Stop PushButton Light Output]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Start_PB_LT_O" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Start PushButton Light Output]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Jam_Restart_PB_LT_O" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
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<Description>
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<![CDATA[Jam Reset PushButton Light Output]]>
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</Description>
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Motor_Was_Faulted" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Power_Branch_Was_Faulted" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Low_Air_Pressure_Fault_Was_Present" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Encoder_Fault" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Jam_Fault" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Communication_Faulted" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="EStop_Was_Actuated" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="EStopped_Locally" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="System_Started" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="Fire_Relay_De_Energized" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="UPS_Battery_Fault" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="On_UPS_Battery" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="UPS_Battery_Low" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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<Parameter Name="NAT_Switch_Fault" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
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<DefaultData Format="Decorated">
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<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
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</DefaultData>
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</Parameter>
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</Parameters>
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<LocalTags>
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<LocalTag Name="Motor_Fault_Flip_Flop" DataType="AOI_FLIP_FLOP" ExternalAccess="None">
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<DefaultData Format="Decorated">
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<Structure DataType="AOI_FLIP_FLOP">
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<DataValueMember Name="EnableIn" DataType="BOOL" Value="1"/>
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<DataValueMember Name="EnableOut" DataType="BOOL" Value="0"/>
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<DataValueMember Name="On" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Off" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Flash" DataType="BOOL" Value="0"/>
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</Structure>
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</DefaultData>
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</LocalTag>
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<LocalTag Name="Encoder_Fault_FlipFlop" DataType="AOI_FLIP_FLOP" ExternalAccess="None">
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<DefaultData Format="Decorated">
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<Structure DataType="AOI_FLIP_FLOP">
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<DataValueMember Name="EnableIn" DataType="BOOL" Value="1"/>
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<DataValueMember Name="EnableOut" DataType="BOOL" Value="0"/>
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<DataValueMember Name="On" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Off" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Flash" DataType="BOOL" Value="0"/>
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</Structure>
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</DefaultData>
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</LocalTag>
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<LocalTag Name="EStopped_FlipFlop" DataType="AOI_FLIP_FLOP" ExternalAccess="None">
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<DefaultData Format="Decorated">
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<Structure DataType="AOI_FLIP_FLOP">
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<DataValueMember Name="EnableIn" DataType="BOOL" Value="1"/>
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<DataValueMember Name="EnableOut" DataType="BOOL" Value="0"/>
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<DataValueMember Name="On" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Off" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Flash" DataType="BOOL" Value="0"/>
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</Structure>
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</DefaultData>
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</LocalTag>
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<LocalTag Name="Low_Air_Pressure_FlipFlop" DataType="AOI_FLIP_FLOP" ExternalAccess="None">
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<DefaultData Format="Decorated">
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<Structure DataType="AOI_FLIP_FLOP">
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<DataValueMember Name="EnableIn" DataType="BOOL" Value="1"/>
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<DataValueMember Name="EnableOut" DataType="BOOL" Value="0"/>
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<DataValueMember Name="On" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Off" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Flash" DataType="BOOL" Value="0"/>
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</Structure>
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</DefaultData>
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</LocalTag>
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<LocalTag Name="Power_Branch_Fault_FlipFlop" DataType="AOI_FLIP_FLOP" ExternalAccess="None">
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<DefaultData Format="Decorated">
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<Structure DataType="AOI_FLIP_FLOP">
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<DataValueMember Name="EnableIn" DataType="BOOL" Value="1"/>
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<DataValueMember Name="EnableOut" DataType="BOOL" Value="0"/>
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<DataValueMember Name="On" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Off" DataType="DINT" Radix="Decimal" Value="0"/>
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<DataValueMember Name="Flash" DataType="BOOL" Value="0"/>
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</Structure>
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</DefaultData>
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</LocalTag>
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</LocalTags>
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<Routines>
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<Routine Name="Logic" Type="RLL">
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<RLLContent>
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<Rung Number="0" Type="N">
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<Comment>
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<![CDATA[MCM – Main Control Module
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This module acts as the central logbook and primary interface for the subsystem.
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Every AOI that detects a fault concatenates an explanatory string ( “<Device> — <Fault Text>” ) and pushes it into the MCM control log. The log word CTRL.CMD.Log carries the message, while CTRL.CMD.Log_Quantity increments the running count. The MCM mirrors both values to CTRL.STS.Log and CTRL.STS.Log_Quantity so the operator panel can display them.
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At the same time, the MCM keeps an internal Acknowledge latch: each AOI pulses Un-acknowledge so that any new or persisting fault keeps resurfacing until the operator cycles through and acknowledges it. This ensures that fresh problems never scroll off the list unnoticed.
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The module asserts System_Started whenever a start command is present and all interlocks—Stop command, every E-Stop, and the fire relay—are healthy; both coils drop the instant any interlock fails.
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Indicator lamps behave as follows:
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• Motor_Fault_Reset_PB_LT_O flashes while CTRL.CMD.VFD_Faulted is active and turns solid once the fault clears but Motor_Was_Faulted is still set.
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• Jam_Restart_PB_LT_O is solid during a jam fault and flashes when an encoder fault is present.
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• EStop_Actuated_LT_O flashes during a live remote E-Stop and stays solid until EStop_Was_Actuated is cleared.
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• Low_Air_Pressure_Reset_PB_LT_O flashes for a live low-air fault and remains solid while Low_Air_Pressure_Fault_Was_Present is true.
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• Power_Branch_Fault_Reset_PB_LT_O flashes during an active branch fault and remains solid while Power_Branch_Was_Faulted is set.
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Each push-button transmits a four-state value to the HMI: state 1 idle/dark, state 2 lit, state 3 pressed-lit, and state 4 pressed-dark.
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Start_PB_LT_O lights whenever the system is running.
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HMI.STATE cascade – the lower move wins:
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• System_Started true writes 9.
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• System_Started false writes 0.
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• Motor_Was_Faulted writes 1.
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• Power_Branch_Was_Faulted writes 2.
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• Low_Air_Pressure_Fault_Was_Present writes 3.
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• Encoder_Fault writes 4.
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• Jam_Fault writes 5.
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• Communication_Faulted writes 6.
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• EStop_Was_Actuated writes 7.
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• EStopped_Locally writes 8 and has the highest priority.
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When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system.
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A housekeeping section clears the command word each scan and unlatches all momentary HMI bits, making every press a clean one-shot.
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Command bits
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The module receives CTRL.CMD.Log.
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The module receives CTRL.CMD.Log_Quantity.
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The module receives CTRL.CMD.Acknowledge_Log.
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The module receives CTRL.CMD.Unacknowledge_All_Logs.
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The module receives CTRL.CMD.VFD_Was_Faulted.
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The module receives CTRL.CMD.Power_Branch_Was_Faulted.
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The module receives CTRL.CMD.Low_Air_Pressure_Fault_Was_Present.
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The module receives CTRL.CMD.Encoder_Fault.
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The module receives CTRL.CMD.Jam_Fault.
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The module receives CTRL.CMD.Communication_Faulted.
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The module receives CTRL.CMD.EStop_Was_Actuated.
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The module receives CTRL.CMD.VFD_Faulted.
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The module receives CTRL.CMD.EStop_Actuated.
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The module receives CTRL.CMD.Low_Air_Pressure_Fault.
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The module receives CTRL.CMD.Power_Branch_Fault.
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Status bits
|
||
The module sets CTRL.STS.Log.
|
||
The module sets CTRL.STS.Log_Quantity.
|
||
The module sets CTRL.STS.Acknowledge_Log.
|
||
The module sets CTRL.STS.Unacknowledge_All_Logs.
|
||
The module sets CTRL.STS.Communication_Faulted.
|
||
The module sets CTRL.STS.System_Started.
|
||
The module sets CTRL.STS.System_Start_Requested.
|
||
The module sets CTRL.STS.Setup_Motor_Speeds.
|
||
The module sets CTRL.STS.VFD_Fault_Reset_Requested.
|
||
The module sets CTRL.STS.Power_Branch_Fault_Reset_Requested.
|
||
The module sets CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested.
|
||
The module sets CTRL.STS.Jam_Reset_Requested.
|
||
|
||
HMI bits
|
||
The HMI exchanges HMI.Start_PB.
|
||
The HMI exchanges HMI.Stop_PB.
|
||
The HMI exchanges HMI.Setup_Motor_Speeds.
|
||
The HMI exchanges HMI.Motor_Fault_Reset_PB.
|
||
The HMI exchanges HMI.Power_Branch_Fault_Reset_PB.
|
||
The HMI exchanges HMI.Low_Air_Pressure_Reset_PB.
|
||
The HMI exchanges HMI.Jam_Restart_PB.
|
||
The HMI displays HMI.STATE.
|
||
The HMI displays HMI.Start_PB_STATE.
|
||
The HMI displays HMI.Motor_Fault_Reset_PB_STATE.
|
||
The HMI displays HMI.Power_Branch_Fault_Reset_PB_STATE.
|
||
The HMI displays HMI.Low_Air_Pressure_Reset_PB_STATE.
|
||
The HMI displays HMI.Jam_Restart_PB_STATE.
|
||
The HMI displays HMI.EStop_Actuated_LT.
|
||
The HMI displays HMI.Local_Estop_LT.
|
||
|
||
Alarm bits
|
||
The system raises HMI.Alarm.Start_PB_Pressed.
|
||
The system raises HMI.Alarm.Stop_PB_Pressed.
|
||
The system raises HMI.Alarm.Motor_Fault_Reset_PB_Pressed.
|
||
The system raises HMI.Alarm.Jam_Restart_PB_Pressed.
|
||
The system raises HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed.
|
||
The system raises HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed.
|
||
The system raises HMI.Alarm.UPS_Battery_Fault.
|
||
The system raises HMI.Alarm.On_UPS_Battery.
|
||
The system raises HMI.Alarm.UPS_Battery_Low.
|
||
The system raises HMI.Alarm.NAT_Switch_Fault.
|
||
The system raises HMI.Alarm.Fire_Relay_De_Energized.
|
||
The system raises HMI.Alarm.EStopped_Locally.
|
||
]]>
|
||
</Comment>
|
||
<Text>
|
||
<![CDATA[[COP(CTRL.CMD.Log,CTRL.STS.Log,1) MOVE(CTRL.CMD.Log_Quantity,CTRL.STS.Log_Quantity) ,XIC(CTRL.CMD.Acknowledge_Log) COP(CTRL.CMD.Log,CTRL.STS.Acknowledge_Log,1) ,XIC(CTRL.CMD.Unacknowledge_All_Logs) OTE(CTRL.STS.Unacknowledge_All_Logs) ];]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="1" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.VFD_Was_Faulted)OTE(Motor_Was_Faulted);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="2" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.Power_Branch_Was_Faulted)OTE(Power_Branch_Was_Faulted);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="3" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.Low_Air_Pressure_Fault_Was_Present)OTE(Low_Air_Pressure_Fault_Was_Present);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="4" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.Encoder_Fault)OTE(Encoder_Fault);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="5" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.Jam_Fault)OTE(Jam_Fault);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="6" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.Communication_Faulted)[OTE(Communication_Faulted) ,OTE(CTRL.STS.Communication_Faulted) ];]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="7" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(UPS_Battery_Fault_I)OTE(UPS_Battery_Fault);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="8" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(On_UPS_Battery_I)OTE(On_UPS_Battery);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="9" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(UPS_Battery_Low_I)OTE(UPS_Battery_Low);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="10" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(NAT_Switch_Fault_I)OTE(NAT_Switch_Fault);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="11" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Fire_Relay_I)OTE(Fire_Relay_De_Energized);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="12" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(CTRL.CMD.EStop_Was_Actuated)OTE(EStop_Was_Actuated);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="13" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIO(EStop_PB_I_CH1) ,XIO(EStop_PB_I_CH2) ]OTE(EStopped_Locally);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="14" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Start_PB_I) ,XIC(System_Started) ,XIC(HMI.Start_PB) ]XIC(Stop_PB_I)XIO(HMI.Stop_PB)XIO(EStop_Was_Actuated)XIO(EStopped_Locally)XIC(Fire_Relay_I)[OTE(System_Started) ,OTE(CTRL.STS.System_Started) ];]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="15" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Start_PB_I)OTE(CTRL.STS.System_Start_Requested);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="16" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(HMI.Setup_Motor_Speeds)OTE(CTRL.STS.Setup_Motor_Speeds);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="17" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Motor_Fault_Reset_PB_I) ,XIC(HMI.Motor_Fault_Reset_PB) ]OTE(CTRL.STS.VFD_Fault_Reset_Requested);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="18" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Power_Branch_Fault_Reset_PB_I) ,XIC(HMI.Power_Branch_Fault_Reset_PB) ]OTE(CTRL.STS.Power_Branch_Fault_Reset_Requested);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="19" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Low_Air_Pressure_Reset_PB_I) ,XIC(HMI.Low_Air_Pressure_Reset_PB) ]OTE(CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="20" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Jam_Restart_PB_I) ,XIC(HMI.Jam_Restart_PB) ]OTE(CTRL.STS.Jam_Reset_Requested);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="21" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIO(CTRL.CMD.VFD_Faulted) XIC(Motor_Was_Faulted) ,XIC(CTRL.CMD.VFD_Faulted) AOI_FLIP_FLOP(Motor_Fault_Flip_Flop,500,500) ]OTE(Motor_Fault_Reset_PB_LT_O);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="22" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Jam_Fault) ,XIC(Encoder_Fault) AOI_FLIP_FLOP(Encoder_Fault_FlipFlop,500,500) ]OTE(Jam_Restart_PB_LT_O);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="23" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(CTRL.CMD.EStop_Actuated) AOI_FLIP_FLOP(EStopped_FlipFlop,500,500) ,XIO(CTRL.CMD.EStop_Actuated) XIC(EStop_Was_Actuated) ]OTE(EStop_Actuated_LT_O);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="24" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(CTRL.CMD.Low_Air_Pressure_Fault) AOI_FLIP_FLOP(Low_Air_Pressure_FlipFlop,500,500) ,XIO(CTRL.CMD.Low_Air_Pressure_Fault) XIC(Low_Air_Pressure_Fault_Was_Present) ]OTE(Low_Air_Pressure_Reset_PB_LT_O);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="25" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(CTRL.CMD.Power_Branch_Fault) AOI_FLIP_FLOP(Power_Branch_Fault_FlipFlop,500,500) ,XIO(CTRL.CMD.Power_Branch_Fault) XIC(Power_Branch_Was_Faulted) ]OTE(Power_Branch_Fault_Reset_PB_LT_O);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="26" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(System_Started)OTE(Start_PB_LT_O);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="27" Type="N">
|
||
<Comment>
|
||
<![CDATA[ALARMS
|
||
]]>
|
||
</Comment>
|
||
<Text>
|
||
<![CDATA[XIC(Start_PB_I)OTE(HMI.Alarm.Start_PB_Pressed);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="28" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Stop_PB_I)OTE(HMI.Alarm.Stop_PB_Pressed);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="29" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Motor_Fault_Reset_PB_I)OTE(HMI.Alarm.Motor_Fault_Reset_PB_Pressed);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="30" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Jam_Restart_PB_I)OTE(HMI.Alarm.Jam_Restart_PB_Pressed);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="31" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Low_Air_Pressure_Reset_PB_I)OTE(HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="32" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Power_Branch_Fault_Reset_PB_I)OTE(HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="33" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(UPS_Battery_Fault)OTE(HMI.Alarm.UPS_Battery_Fault);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="34" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(On_UPS_Battery)OTE(HMI.Alarm.On_UPS_Battery);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="35" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(UPS_Battery_Low)OTE(HMI.Alarm.UPS_Battery_Low);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="36" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(NAT_Switch_Fault)OTE(HMI.Alarm.NAT_Switch_Fault);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="37" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Fire_Relay_De_Energized)OTE(HMI.Alarm.Fire_Relay_De_Energized);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="38" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(EStopped_Locally)OTE(HMI.Alarm.EStopped_Locally);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="39" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(EStop_Actuated_LT_O)OTE(HMI.EStop_Actuated_LT);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="40" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(EStopped_Locally)OTE(HMI.Local_Estop_LT);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="41" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Start_PB_LT_O)MOVE(1,HMI.Start_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="42" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Start_PB_LT_O)MOVE(2,HMI.Start_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="43" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Start_PB_I) ,XIC(HMI.Start_PB) ]XIC(Start_PB_LT_O)MOVE(3,HMI.Start_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="44" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Start_PB_I) ,XIC(HMI.Start_PB) ]XIO(Start_PB_LT_O)MOVE(4,HMI.Start_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="45" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Motor_Fault_Reset_PB_LT_O)MOVE(1,HMI.Motor_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="46" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Motor_Fault_Reset_PB_LT_O)MOVE(2,HMI.Motor_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="47" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Motor_Fault_Reset_PB_I) ,XIC(HMI.Motor_Fault_Reset_PB) ]XIC(Motor_Fault_Reset_PB_LT_O)MOVE(3,HMI.Motor_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="48" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Motor_Fault_Reset_PB_I) ,XIC(HMI.Motor_Fault_Reset_PB) ]XIO(Motor_Fault_Reset_PB_LT_O)MOVE(4,HMI.Motor_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="49" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Power_Branch_Fault_Reset_PB_LT_O)MOVE(1,HMI.Power_Branch_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="50" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Power_Branch_Fault_Reset_PB_LT_O)MOVE(2,HMI.Power_Branch_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="51" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Power_Branch_Fault_Reset_PB_I) ,XIC(HMI.Power_Branch_Fault_Reset_PB) ]XIC(Power_Branch_Fault_Reset_PB_LT_O)MOVE(3,HMI.Power_Branch_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="52" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Power_Branch_Fault_Reset_PB_I) ,XIC(HMI.Power_Branch_Fault_Reset_PB) ]XIO(Power_Branch_Fault_Reset_PB_LT_O)MOVE(4,HMI.Power_Branch_Fault_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="53" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Low_Air_Pressure_Reset_PB_LT_O)MOVE(1,HMI.Low_Air_Pressure_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="54" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Low_Air_Pressure_Reset_PB_LT_O)MOVE(2,HMI.Low_Air_Pressure_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="55" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Low_Air_Pressure_Reset_PB_I) ,XIC(HMI.Low_Air_Pressure_Reset_PB) ]XIC(Low_Air_Pressure_Reset_PB_LT_O)MOVE(3,HMI.Low_Air_Pressure_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="56" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Low_Air_Pressure_Reset_PB_I) ,XIC(HMI.Low_Air_Pressure_Reset_PB) ]XIO(Low_Air_Pressure_Reset_PB_LT_O)MOVE(4,HMI.Low_Air_Pressure_Reset_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="57" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(Jam_Restart_PB_LT_O)MOVE(1,HMI.Jam_Restart_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="58" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Jam_Restart_PB_LT_O)MOVE(2,HMI.Jam_Restart_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="59" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Jam_Restart_PB_I) ,XIC(HMI.Jam_Restart_PB) ]XIC(Jam_Restart_PB_LT_O)MOVE(3,HMI.Jam_Restart_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="60" Type="N">
|
||
<Text>
|
||
<![CDATA[[XIC(Jam_Restart_PB_I) ,XIC(HMI.Jam_Restart_PB) ]XIO(Jam_Restart_PB_LT_O)MOVE(4,HMI.Jam_Restart_PB_STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="61" Type="N">
|
||
<Comment>
|
||
<![CDATA[STATES
|
||
|
||
]]>
|
||
</Comment>
|
||
<Text>
|
||
<![CDATA[XIC(System_Started)MOVE(9,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="62" Type="N">
|
||
<Text>
|
||
<![CDATA[XIO(System_Started)MOVE(0,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="63" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Motor_Was_Faulted)MOVE(1,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="64" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Power_Branch_Was_Faulted)MOVE(2,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="65" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Low_Air_Pressure_Fault_Was_Present)MOVE(3,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="66" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Encoder_Fault)MOVE(4,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="67" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Jam_Fault)MOVE(5,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="68" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(Communication_Faulted)MOVE(6,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="69" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(EStop_Was_Actuated)MOVE(7,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="70" Type="N">
|
||
<Text>
|
||
<![CDATA[XIC(EStopped_Locally)MOVE(8,HMI.STATE);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="71" Type="N">
|
||
<Text>
|
||
<![CDATA[FLL(0,CTRL.CMD,1);]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="72" Type="N">
|
||
<Text>
|
||
<![CDATA[OTU(HMI.Setup_Motor_Speeds)OTU(HMI.Motor_Fault_Reset_PB)OTU(HMI.Power_Branch_Fault_Reset_PB)OTU(HMI.Low_Air_Pressure_Reset_PB)OTU(HMI.Start_PB)OTU(HMI.Jam_Restart_PB)OTU(HMI.Stop_PB);]]>
|
||
</Text>
|
||
</Rung>
|
||
</RLLContent>
|
||
</Routine>
|
||
<Routine Name="Prescan" Type="RLL">
|
||
<RLLContent>
|
||
<Rung Number="0" Type="N">
|
||
<Comment>
|
||
<![CDATA[Initiation Control tags]]>
|
||
</Comment>
|
||
<Text>
|
||
<![CDATA[NOP();]]>
|
||
</Text>
|
||
</Rung>
|
||
<Rung Number="1" Type="N">
|
||
<Text>
|
||
<![CDATA[FLL(0,CTRL,1)FLL(0,HMI.Alarm,1);]]>
|
||
</Text>
|
||
</Rung>
|
||
</RLLContent>
|
||
</Routine>
|
||
</Routines>
|
||
<Dependencies>
|
||
<Dependency Type="DataType" Name="UDT_CTRL_MCM"/>
|
||
<Dependency Type="AddOnInstructionDefinition" Name="AOI_FLIP_FLOP"/>
|
||
<Dependency Type="DataType" Name="UDT_HMI_MCM"/>
|
||
</Dependencies>
|
||
</AddOnInstructionDefinition>
|
||
</AddOnInstructionDefinitions>
|
||
</Controller>
|
||
</RSLogix5000Content>
|