PLC_Generation/PLC Data Generator/main.py

import pandas as pd
import os
import sys
import re

from io_paths import load_io_path_mappings
from process import process_data
from post_process import post_process_io_data

def create_desc_ip_sheet():
    # Get Excel file path from command line arguments
    if len(sys.argv) < 2:
        print("Usage: python main.py <excel_file_path>")
        sys.exit(1)
    
    excel_file = sys.argv[1]
    
    if not os.path.exists(excel_file):
        print(f"CRITICAL: Excel file not found: {excel_file}")
        sys.exit(1)
    
    # Load IO path mappings
    print("Loading IO path mappings...")
    apf_df, m12dr_df, hub_df, sorter_hub_df, sio_df, ib16_df, ob16e_df, ib16s_df = load_io_path_mappings()
    
    try:
        # Read Excel file to check available sheets
        xl = pd.ExcelFile(excel_file)
        print(f"Available sheets: {xl.sheet_names}")
        
        # Try to find sheets with similar names
        desc_sheet = None
        network_sheet = None
        
        for sheet in xl.sheet_names:
            if 'DESC' in sheet.upper():
                desc_sheet = sheet
            if 'NETWORK' in sheet.upper():
                network_sheet = sheet
                
        print(f"Found DESC sheet: {desc_sheet}")
        print(f"Found NETWORK sheet: {network_sheet}")
        
        if not desc_sheet or not network_sheet:
            print("CRITICAL: Required sheets 'DESC...' and 'NETWORK...' not found in the Excel file.")
            sys.exit(1)
            
        # Read the sheets
        desc_df = pd.read_excel(xl, sheet_name=desc_sheet)
        network_df = pd.read_excel(xl, sheet_name=network_sheet)
        
        print(f"\nDESC columns: {list(desc_df.columns)}")
        print(f"NETWORK columns: {list(network_df.columns)}")
        
        # Sort network data by PartNumber, DPM, and then Name
        network_df['PartNumber'] = network_df['PartNumber'].fillna('')  # Handle NaN in PartNumber
        network_df['DPM'] = network_df['DPM'].fillna('')  # Handle NaN in DPM
        network_df = network_df.sort_values(by=['PartNumber', 'DPM', 'Name'])
        
        # Process the data based on user requirements
        process_data(
            desc_df,
            network_df,
            excel_file,
            apf_df,
            m12dr_df,
            hub_df,
            sorter_hub_df,
            sio_df,
            ib16_df,
            ob16e_df,
            ib16s_df
        )

        # Determine subsystem (e.g. MCM04) from the Excel file path so that
        # we reference the exact file produced in process_data
        subsystem_match = re.search(r"(MCM\d+)", excel_file, re.IGNORECASE)
        subsystem = subsystem_match.group(1).upper() if subsystem_match else "MCM"

        # Now run post-processing on the freshly generated workbook
        new_file = f"{subsystem}_DESC_IP_MERGED.xlsx"
        output_file = f"{subsystem}_OUTPUT.csv"
        post_process_io_data(new_file, output_file)
        
        # Copy the output file to the standard name expected by streamlined generator
        import shutil
        if os.path.exists(new_file):
            shutil.copy2(new_file, "DESC_IP_MERGED.xlsx")
            print(f"Created standard output file: DESC_IP_MERGED.xlsx")
            
            # Add minimal safety sheets for Routines Generator compatibility
            print("Adding minimal safety sheets for Routines Generator...")
            with pd.ExcelWriter("DESC_IP_MERGED.xlsx", mode='a', if_sheet_exists='replace') as writer:
                # Create minimal empty safety sheets that LimitedDataLoader expects
                # Note: These are minimal empty sheets - the actual safety devices will be extracted from DESC_IP
                empty_rst = pd.DataFrame(columns=['TAGNAME', 'DESCA', 'IO_PATH', 'TERM'])
                empty_sto = pd.DataFrame(columns=['TAGNAME', 'DESCA', 'IO_PATH', 'TERM'])  
                empty_epc = pd.DataFrame(columns=['TAGNAME', 'DESCA', 'IO_PATH', 'TERM'])
                
                # Load zones configuration from zones_config.py
                print("Loading zones configuration...")
                try:
                    # Import zones configuration
                    sys.path.append(os.path.dirname(os.path.abspath(__file__)) + '/../')
                    from zones_config import ZONES_CONFIGS, DEFAULT_ZONES
                    
                    # Determine which zones configuration to use based on subsystem
                    if subsystem in ZONES_CONFIGS:
                        zones_config = ZONES_CONFIGS[subsystem]
                        print(f"Using {subsystem} zones configuration")
                    else:
                        zones_config = DEFAULT_ZONES
                        print(f"Using default zones configuration (subsystem {subsystem} not found)")
                    
                    # Convert zones configuration to DataFrame format
                    zone_data = []
                    for zone_config in zones_config:
                        zone_data.append({
                            'name': zone_config.get('name', ''),
                            'start': zone_config.get('start', ''),
                            'stop': zone_config.get('stop', ''),
                            'interlock': zone_config.get('interlock', '')
                        })
                    
                    zones_df = pd.DataFrame(zone_data)
                    print(f"Loaded {len(zone_data)} zones: {[z['name'] for z in zone_data]}")
                    
                except ImportError as e:
                    print(f"Warning: Could not load zones_config.py ({e}), falling back to minimal MCM zone")
                    # Fallback to minimal MCM zone if zones_config.py is not available
                    zones_df = pd.DataFrame([{
                        'name': 'MCM',
                        'start': 'MCM_S_PB',
                        'stop': 'MCM_EPB_STATUS', 
                        'interlock': ''
                    }])
                
                empty_rst.to_excel(writer, sheet_name='RST', index=False)
                empty_sto.to_excel(writer, sheet_name='STO', index=False)
                empty_epc.to_excel(writer, sheet_name='EPC', index=False)
                zones_df.to_excel(writer, sheet_name='ZONES', index=False)
            print("Added empty RST, STO, EPC, and configured ZONES sheets")
        
    except Exception as e:
        print(f"Error occurred during processing: {e}")
        sys.exit(1)

if __name__ == "__main__":
    create_desc_ip_sheet()