FILENAME: [MTN6] Ops. Eng. GL Issues Tracker.xlsx
SHEET: _MTN6_ Ops. Eng. GL Issues Trac

Semi-Auto Exception Arm Logic	AutStand	(1) Very High	Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas	10/14/25	10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS   fixed 10/14		Complete	10/17
PS Conveyor chute clearing Issues	AutStand	(1) Very High	Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert	10/14/25	complete		Complete	2025-10-17 00:00:00
Bypasses Not On Due to Auto-Induct Status	Beumer	(1) Very High	Bypasses were turned off several times during testing	10/14/25	10/14 - Bryan to update code tomorrow
10/15 - Bypasses had to be manually turned on when crossbelt stopped
10/16 -  Fix applied,  monitor		Monitor	10/17
Flow turn Belt Replacement	DCS	(1) Very High	Flow turn belts incorrectly manufactured and need to be replaced	10/10/25	  10/29  final belt replacement scheduled for midnite tonight  11/3 - all belts have been replaced		Complete	
Replicate logic timers from semi VS-D to the rest of the semis	Autstand	(1) Very High	Logic timers from semi-auto at all virtual sorters need to be adjusted	10/14/25	10/16 -  fix applied   monitor as VS become active		Monitor	
Tipper timer	Autstand	(1) Very High	Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line	10/14/25	10/16 -   in progress... ECD  : 10/20 (dtw needed)     10/19 -  inprocess will be complete by EOD
KK 10/19 - Fixed		Complete	2025-10-19 00:00:00
SCADA Accurate Status Reads	AutStand	(1) Very High	Update SCADA status accuracy with info sent from Beumer	10/14/25	10/14 - All necessary information received from Beumer to execute change
10/16 -  closed		Complete	10/17
Destuffit fault at DD225	Gorbel	(1) Very High	Contact failed and estop jumped out ... could not retract/extend unit	10/15/25			Complete	
Semi-Auto Chute Sidepan Reinforcement	DCS	(2) High	Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye	10/14/25	10/17 -- investigated... no issues identified    monitor
11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel		Monitor	
Semi-Auto Phantom Jams	DCS	(2) High	Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts	10/14/25	10/17 -  DCS surveyed... on going.
10/18 Belts being cauterized to eliminate the flaying .  Will update with estimated completion date  10/19 -- in process
10/22: Inbound Completed; Working on Bypass and PS conveyance 		Complete	
Semi-Auto Package marking X's	Beumer	(2) High	Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)	10/6/25	10/14 - Beumer to start painting after sort tonight at VS-D
VS B C A complete... VS-d ECD  10/17 night

10/18  confirm if compete		Complete	
Problem Solve dead rollers	AutStand	(2) High	First few rollers not able to be engaged due to missing part on both Problem Solve lines	10/14/25	10/14 - First problem solve line complete, second will be complete by EOD		complete	
Jam Clearing Equipment on Mezzanine	Startup (Amazon)	(2) High	Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?	10/14/25			Incomplete	
High Multi-Label Read Rate	Datalogic	(2) High	Unexpectedly high multi-read rate from scanners during LOT	10/14/25	10/14 - Datalogic prioritzing deep dive on these issues to identify root cause
10/17 -  in process sa01 ab   still has issue.    investigating   10/19=  Modification today,  monitor        11/3 - DAta logic is reconfiguring all scan tunnels.    SCA01, SCA02 complete.    SCA03 and SCA04 to be completed over night 11/3 		Incomplete	
Jam Reset Button needed at end of NC Jackpots	Autstand	(2) High	There is no reset at the end of the NC sorters   need to be at proximity of jam clearing	10/15/25	10/17 - buttons there,  programimed,   waiting on bracket		complete	2025-10-18 00:00:00
Jam Reset buttons on Bulk divert platforms to be relocated	Autstand	(2) High	JR button is behind the saefty fencing move to outside of fencingv (all areas)	10/15/25	10/17 -  downtime window needed.   10/21 - to be scheduled		Complete	
Photoeyes at Caljan not wired properly	Caljan	(2) High	Photoeyes stop the line vs feeding when blocked	10/15/25	Autstand jumped out the photoeyes to get them operational
10/17   SS contacted Caljan... waiting on date for tech		Incomplete	
Flow Splitter Verification	Autstand	(2) High	Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly	10/15/25	10/17  -- adjusted   still fine tuning.   may reduce nc length..TBD		complete	
Semi-Auto Chute fullness PE Height	AutStand	(3) Medium	Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts	10/14/25	10/17 -  load logic was adjusted... monitor PE response.
KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it		Complete	2025-10-27 00:00:00
VS-D Auto-Induct Jams/Faults	Beumer	(3) Medium	Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece	10/14/25	10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate	fixed finger gaurds	complete	
Diverting onto Bellows from Bypass, adjust carrier aim	Beumer	(3) Medium	Confirm divert points for auto and semi-auto inducts	10/14/25	10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles		Monitor	
Divert Points to Pallet Chutes	Beumer	(3) Medium	Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between	10/14/25	10/14 - Check the chutes that have missorts and jams at the top
10/17 - chutes checked and made adjustments   Monitor		Monitor	
Long-Term Error Tracking Solution	Datalogic	(3) Medium	Currently, manual pull of all images from Datalogic programs is required to ID issues	10/8/25	10/17- DL is proposes to get 2D images.    Jody to follow up		Incomplete	
Pull stats for error codes from Datalogic	Datalogic	(3) Medium	Need ability to pull error code stats from Datalogic	10/14/25	10/17 -- Jody to follow up with DL		Incomplete	
Jam Cam visibility in SCADA	Autstand	(3) Medium	Autstand needs to set up passwords/remove pw  for it to work in  the scada	10/15/25	complete		Complete	
IND2A-22 Carrier Induct Timing	Beumer	(3) Medium	Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge	10/15/25	10/17 -  beumer to monitor	IMG_4519.jpg	Monitor	
Chute 14041 Enable Issues	AutStand	(4) Low	DTC chute won't stay enabled even with cart in correct position and button pressed	10/14/25			Complete	10/17
VS-D, S01400 Pallet Chute Beacons - False Fullness	AutStand	(4) Low	Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018	10/14/25			Complete	10/15
Semi-Auto Jam Beacons	Autstand	(4) Low	remove jam PE at chute	10/14/25	10/19  PE functionality diabled.. hardware removal to be scheduled TBD
KK 11/4 - hareware was removed on 10/28		Complete	2025-10-28 00:00:00
Throughput Limit on SCADA	Beumer	(4) Low	Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.	10/15/25	10/17  was used for testing is now disabled		Complete	
No  Read Rates - Trigger Timing Concerns	Datalogic	(5) Monitoring	Confirm that the trigger timing from yesterday is fully resolved	10/14/25	10/17 - S01 ad.   trigger was moved.    appears to be resolved.  monitoring		Monitor	
Confirm D2C is Working	MFO (Amazon)	(6) Complete	Verify all D2C lanes are mapped properly	10/14/25	10/18 -- complete   confirmed		Complete	10/14/25
SCADA Accurate Status Reads	Beumer	(6) Complete	Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.	10/14/25	10/14 - Autstand now has all of the program info from Beumer to connect statuses
10/17 resolved		Complete	10/14/25
NC Dim Data	AutStand	(6) Complete	AutStand not sending DIM data in S01 Message	10/15/25	10/15 - Matt Specht fix mid sort
10/17 - COMPLETE		Complete	
AWCS Multiple Destinations	Amazon	(1) Very High	AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message	10/15/25	10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config		Incomplete	
NC End of Sorter Chute	DCS	(2) High	Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.	10/15/25	10/17 --- Changed the PE location.. to trigger the MDR.   monitor may need to add UHMW		Complete 	
Jam Reset NC End of Sorter	AutStand	(2) High	Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter	10/15/25	duplicate		Complete	
PS11_11_JR3	AutStand	(3) Medium	Jam Reset PB is flashing sporadically	10/15/25	10/17  - in process
10/18 KK - Done		Complete	2025-10-18 00:00:00
"Destination Not Attempted" Reason Code	AutStand	(2) High	Receiving "Destination Not Attempted" in the wrong use case/scenario for the NC Sorter, see screenshot	10/15/25	10/17 -- follow up
KK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04	image.png	Complete	2025-10-21 00:00:00
Auto-Induct Restart	Beumer	(2) High	After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station	10/15/25	10/17 -- related to the global start?   montor
confirmed that it works		Complete	10/17
S013089 Blue Beacon	AutStand	(3) Medium	Need to investigate ZMX Sensor, alignment causing false fullness indication	10/15/25	KK 10/18 - Done, beacon replaced		Complete	
NC Sorter Aligner	DCS	(3) Medium	NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate	10/15/25	10/17 -  fixed.		Complete	10/17
PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station  Jackpot probem solve	Autstand	(2) High		10/15/25	10/17 fixed		Complete	10/17
Still seeing Lost Container / No Reads in NC Jackpot	Autstand	(2) High		10/15/25	10/16-  Reviewed logic/flow.    Updated installed at noon.  Will be monitoring
KK 10/27 - Issue seems to be resolved		Complete	2025-10-27 00:00:00
First chute orange lights keeps turning on without pakages blocking any sensors   semi auto vs-d	Autstand	(2) High		10/15/25	Fixed, realigned PE		Complete	10/17
Flashing and steady blue light on a chute without any package present  S014020, S014018	Autstand	(2) High		10/15/25	Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full
10/17 - fixed		Complete	10/17
Flashing Green light on D2C , start button doesn't work  S014041	Autstand	(2) High		10/15/25	Fixed - bad button, has been replaced		Complete	10/17
non- con packages still has divert issues packages going straight to jackpot	Autstand	(2) High		10/15/25	Temporary buttons in placed at the end of each sorter, brackets pending		complete	2025-10-18 00:00:00
Scada Map not showing cameras	Autstand	(2) High		10/15/25	SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)
10/17 fixed		Complete	10/17
Scada Map: showing stopped but actually running  C	Autstand	(2) High		10/15/25	10/17 - need more info
KK 10/18 - Need more info
KK 10/21 - No clarification received
KK 10/27 - No clarification received, closing this item		Complete	2025-10-27 00:00:00
PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.	Autstand	(2) High		10/15/25	Fixed - corrected flow control on problem solve rollers		Complete	
Still seeing Lost Container / No Reads in NC Jackpot as of 1044	Autstand	(2) High		10/15/25	Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1
10/17  monitor
KK 10/27 - Issue seems to be resolved		Complete	2025-10-27 00:00:00
206 - 207 max reach giving us false signals its green on skada but not operational	Autstand	(2) High		10/15/25	Need further clarification    10/19 - completed
10/19 KK - Done		Complete	2025-10-19 00:00:00
NC boxes are diverting to xbelt causing jams particullary at bypass curves	Autstand	(1) Very High	10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42"   Monitor and update MCM01 flow splitter	10/17	KK 10/18 - Noncon detection length reduced to 41"		Complete	2025-10-18 00:00:00
Bypasses are "going to sleep"	Autstand	(3) Medium	10/17 -  there is no sleep or energy mgt on the bypasses   Will die back if induct is not running	10/17			complete	2025-10-18 00:00:00
Flow splitters are rotating boxes,  potentially contributing to jams.   Timing and height of the pop up rollers need to be evaluated	Autstand/DCS	(2) Hgh	10/17-  Autstand and DCS to evaluate and make adjustmets	10/17	IH 10/18 Updates made to flow splitter logic to refine the window of the "pop-up rollers"		complete	2025-10-18 00:00:00
Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment	Autstand	(2) Hgh	10/17  DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly.    Autstand was advised to fix PEs	10/17	KK 10/27 - Investigated, found no issues		Complete	2025-10-27 00:00:00
Operations requested the Problem Solve chutes from A and C to be disabled since not staffed	Beumer	(3) Medium	10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter.   Operations to advise when to re-enable	10/17			Complete	10/17
Catch point at DD118 fluid load	DCS	(2) High	10/17 -Weld failed.  DCS bolted sidepan.   Check other pans	10/17	10/18 - resolved		complete	
NC flow splitter has worn rollers	DCS	(2) High	pop up rollers on flow splitter are worn.    replace wheels,  assure that installation is adjusted/fine-tuned	10/17	10/18 - still pending  
10/22: awaiting Down time window will take several down times to complete		Complete 	
Add air pressure valves  (autstand request to DCS)	DCS	(3) Medium			10/18 -  no update
10/22: A waiting CR 		Incomplete	
Maxx Reach at DD 332 not working
https://t.corp.amazon.com/V1969041198	Caljan	(2) High	OB Fluid	10/15/2025	10/17   Sherri contacted Caljan and arranged for RME to have remote tech support		Incomplete	
Packages not diverting on the correct intralox	Autstand	(2) High		10/15/2025	KK 10/18 - Need further clarification
KK 10/21 - No clarification received - closed as duplicate (Row 120)		Complete	
Label auto inducts	Autstand	(2) High		10/15/2025			Complete	2025-10-20 00:00:00
False blue lights	Autstand		S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)	10/25/2025	duplicate		Complete	2025-10-18 00:00:00
Non - Con Jam rest button -		(2) High	NCPRS2-1CH	10/15/2025	duplicate		Complette	
Auto inducts / By passes do not start up with scata -		(2) High		10/15/2025	resolved		Complete	
Semi induct D - light not allumintating green	Autstand/Beumer			10/15/2025	KK 10/18 - Need further clarification
KK 10/19 - Done		Complete	2025-10-19 00:00:00
Maxx reach controls do not function as prescribed	FMH/Gorbel		All OB fluid maxxx reaches	10/15/2025	Gorbel and FMH on site for training/ support		Complete	
DD218-DESTUFF-IT not properly working packing not able to climb up	Gorbel	(2) High	DD218 Destuff-it	10/15/2025			Complete	
oil leak in NON CON near chute S02-202CH	DCS	(2) High	S02-202CH	10/15/2025	No Oil Present at Chute (Fire Suppression Pipe is Leaking)		Complete	
oil leak in NON CON near chute QAA-3CH	DCS	(2) High	QAA-3CH	10/15/2025	No Oil Present at Chute		Complete	
Logic for Semi induct D is off very low throughput see video	Autstand	(2) High	Semi Auto D induct	10/16/2025	KK 10/18 - Tweaking logic, continually adding optmizations	see video in comments	Monitor	
S012075 unavailable	Autstand	(2) High	S012075	10/16/2025	KK 10/19 - Done		Complete	2025-10-19 00:00:00
supply cabinet in NON Con			NON Con	10/16/2025			Incomplete	
drop zone banner in Non Con			drop zone banner in Non Con	10/16/2025			Incomplete	
printer station at both ends in Non Con			Non Con	10/16/2025			Incomplete	
5s area for emtpy carts in Non Con			Non Con	10/16/2025			Incomplete	
Fans in Non Con			Non Con	10/16/2025			Incomplete	
VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY	Autstand	(2) High	Virtual sort- D	10/16/2025	IH 10/18 - Confirmed functionality of the chute.		Complete	2025-10-18 00:00:00
VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY	Autstand	(2) High	Virtual sort- D	10/16/2025	IH 10/18 - Confirmed functionality of the chute.		Complete	2025-10-18 00:00:00
D2C S014041 flashing green + activation button not illuminating	Autstand	(2) High	Virtual sort D D2C S014041	10/16/2025			Complete	2025-10-18 00:00:00
False Jam ( Rest every 6 mins)	Beumer	(2) High	S013018	10/16/2025	KK 10/18 - Reassigned to Beumer		complete	
caljan at comm cable was ripped out	DCS/Autstand		dock door 223	10/16/2025	KK 10/21 - Investigated the unit, did not see anything unusual.  Unit is working fine		Complete	2025-10-21 00:00:00
Induct 5B (Bypass induct C-&gt;) rejecting packages within MTBH	Beumer	(2) High	IND5B-5 (Induct platform VSB)	10/16/2025	10/18 - will verify    Will check calibration, waiting on tool 		montor	
Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely	Autstand	(2) High		10/16/2025	KK 10/17 - PRS photoeyes have been re-aligned and tightened		Complete	2025-10-18 00:00:00
SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt	Autstand	(2) High	Flow Desk	10/16/2025			Incomplete	
SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there	Autstand		Flow Desk	10/16/2025	10/17 -  That exists.     Sherri showed several team members an dRME how to do this		Complete	
Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.	Autstand	(2) High	Problem solve	10/16/2025	KK 10/17 - PRS photoeyes have been re-aligned and tightened		Complete	2025-10-18 00:00:00
Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.	Autstand	(2) High	BC problem solve	10/16/2025	KK 10/17 - PRS photoeyes have been re-aligned and tightened		Complete	2025-10-18 00:00:00
SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto	Autstand	(2) High	Flow Desk	10/16/2025	KK 10/18 - Adjusting the camera angle is not possible from SCADA.  Can be done by accessing the camera directly with its IP address.		Complete	2025-10-18 00:00:00
PS9-3CH2 - located by semi induct C. Blue light actived with no packages	Autstand	(2) High	Semi induct C	10/16/2025	MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)		Complete	2025-10-18 00:00:00
Max Reach 100% PE logic is backwards All 300 and 100 DD	Caljan		Outbound	10/16/2025	KK 10/18 - Reassigned to Caljan		Incomplete	
BYPASS ATOC Auto induct reoccuring flase Jam	Beumer			10/16/2025	KK 10/18 - Reassigned to Beumer		Incomplete	
semi induct c chute 2 Flase blue light PE needs adjusted	Autstand	(2) High		10/16/2025	MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)		Complete	2025-10-18 00:00:00
Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move	Caljan	(2) High		10/16/2025	KK 10/18 - Reassigned to Caljan		Incomplete	
Allocations are correct - wrong packages coming down	Beumer		S014024 CHUTE	10/16/2025	10/18 will investigate		Incomplete	
packages being re inducted into ps bottom belt - hits the belt - needs to be raised	DCs	(2) High	PS collector re induct chutes	10/16/2025	Cannot raise belt 		Complete 	
PS collector photo eyes are not feeding into each other	Autstand/DCS		PS collector photo eyes - both collectors	10/16/2025	KK 10/17 - PRS photoeyes have been re-aligned and tightened		Complete	2025-10-18 00:00:00
Auto induct - D back fireing packages that can go - also demissionier is off	Beumer	(2) High	Auto induct - 7d	10/16/2025	10/18 will investigate		Incomplete	
Non con diverts going down - becon alluminating but belt still running	Autstand		interlock	10/16/2025	KK 10/18 - Need clarification
KK 10/19 - Closed		Complete	2025-10-19 00:00:00
IBNC splitting sending packages to NC that are within the crossbelt MTBH	Autstand	(2) High	Inbound	10/16/2025	KK 10/16 - Splitter logic adjusted		Complete	2025-10-16 00:00:00
D2C Chutes are full blue lighting 8 inches short of the go cart full line	Autstand	(2) High	VS-D (But I assume all virtual sorters)	10/16/2025	KK 10/16 - Raised ALL D2C Full height 6-8" above last setting		Complete	2025-10-16 00:00:00
chute stays green even when chute is full	Autstand	(2) High	Chute S014073	10/16/2025	IH 10/18 Resolved. IO Mapping issue.		Complete	
Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C	Beumer	(2) High	Chute S014072	10/17/2025	10/18 will investigate		Incomplete	
Non- con packages coming down to lanes	Autstand	(2) High	VS-D	10/17/2025	KK 10/18 - Noncon detection length reduced to 41"		Complete	2025-10-18 00:00:00
BUEMER scada - bypass is showing &quot;die back&quot; in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in &quot;die back&quot; mode but the belt after is showing green, which looks to be good but isnt	Beumer	(2) High	Bypass DA	10/17/2025	10/18 - will investigate		Incomplete	
Scada - label each line ex. UL13 , UL14 ect.	Autstand	(2) High	Inbound 3-1 merges	10/17/2025	IH 10/19 SCADA Updated		Complete	2025-10-19 00:00:00
PS11-11CH6NC Intralox Sorter (S02)	Autstand	(2) High	PS11-11CH6NC Intralox Sorter (S02)	10/17/2025	KK 10/27 - Need clarification.  I don't see the relation between PS11-11 and the intralox sorter.		Incomplete	
Blue light for semi induct D is on when chute is empty	Autstand	(2) High	PS11-11CH6NC	10/17/2025	KK 10/18 - Realigned and trained photoeye		Complete	2025-10-18 00:00:00
Need 1 button to turn on ALL inducts. I am having to turn them on one by one	Autstand	(2) High	Buemer scada	10/17/2025	KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.		Complete	2025-10-18 00:00:00
Divert arms are to high and are causing jiffys to get stuck under the arm when diverting	DCS	(2) High	Semi induct A	10/17/2025	10/18 - pending		Complete	
PS chute lip is catching ps boxes	DCs	(2) High	QAB-2CH	10/17/2025	Pending		Complete	
				10/17/2025			Incomplete	
One major issue and one minor issue with the non-con system:
No-reads are really frequent 
The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)	Autstand	(2) High	NON con sorter 1 and 2 not diverting	10/17/2025	KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%)  we will see what can be done to reduce this.
IH 10/19 Datalogic & PLC update conducted. Will continue to monitor.
KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data		Monitor	
false jam	Beumer	(2) High	Lane S014024	10/17/2025	KK 10/19 - Reassigned to beumer, they control crossbelt chute jams		Incomplete	
DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown	Beumer	(2) High	Main Sorter	10/18/2025	10/18 - need update for ops on how DBS works		Incomplete	
Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter	Autstand	(2) High	Main Sorter	10/18/2025	KK 10/18 - Noncon detection length reduced to 41"		Complete	2025-10-18 00:00:00
DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot	Autstand	(2) High	Non-Con sorter	10/18/2025	KK 10/18 - MFO issue
KK 10/19 - Not MFO, need to deep dive tracking/diverting/etc
KK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end.  We adjusted this sensor and are monitoring. Initial observations seem promising
KK 10/27 - Resolved		Complete	2025-10-27 00:00:00
SEMI-D uneven flow of packages to each chute	Autstand	(2) High	SEMI-D	10/18/2025	KK 10/18 - Logic continually being optmized (monitor)
KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it		Complete	2025-10-27 00:00:00
jiffies getting caught in belows causing sorter to shutdown	Beumer	(2) High	Cells on Main sorter	10/18/2025			Incomplete	
Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.	Autstand/DCS		Non-Con sorter	10/18/2025	KK 10/18 - Our system can not tell if a package has plastic securement strips		Complete	2025-10-18 00:00:00
Maint jack for tippers	DCS	(2) High		10/17/25	10/17 -  Confirmed that jack was not received/onsite here or MTN2.    Asked DCS to confirm if ordered with the tippers.
10/22: PO Pending for 1 Jack 
10/23: ETA Shipping Date of Tipper Jack is 10/31/2025		complete	
Clean up SCADA Active Jams to not show false jams  ex  BYBA-15  /BYBD-14	Autstand	(2) High		10/18/25	KK 10/21 - Aware of a couple "stuck" alarms - still investigating why    RS 10/30 - This issue seems to be fixed
		complete	
Disable jam pe's that are to be removed  (bulk chutes)	Autstand	(2) High		10/18/25	KK 10/18 - Disabled, pending physical removal		Complete	2025-10-18 00:00:00
UL4-15 damaged belt	DCS						Complete	
UL7-17 Belt has a rip	DCS/RME		Rip in belt the size of a dollar bill	2025-10-18 00:00:00	AM 10/19 - RME replaced this belt		complete	2025-10-18 00:00:00
PS3-1 merge	DCS/Flow-Turn	(2) High	Shaft walked causing the belts to come off track and destroy 2 belts	2025-10-18 00:00:00	AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored 		complete	2025-10-19 00:00:00
PS6-3	DCS		Noisy when running, side pan is very warm to the touch 	2025-10-18 00:00:00	F14041		Complete	
UL7-17   Belt needs to be replaced (again)  RME installation (ripped edges, lacing)	DCS 	(1) Very High		2025-10-18 00:00:00			Complete	
Provide Bellow clearing procedures	Beumer	(3) Medium	Document the process for clearing bellows for RME	2025-10-17 00:00:00			Incomplete	
Air Knife over shooting takeaway conveyor	Beumer	(3) Medium	Too many packages are falling in netting.    Add add'l netting ?   refocus air knife? 	2025-10-19 00:00:00	10/23 -  Airknife out of alignment.   Beumer adjusted but requested Silman to return to site to recalibrate		complete	
Evaluate jam logic /die back on bypasses.   	Autstand	(2) High	getting "false jams" of box stopped in from of PE when belt stops.   Bypass jams are difficult to access need to minimize them	2025-10-19 00:00:00	KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor
KK 10/27 - False jams seemed to have stopped being as frequent.  There is still no runup logic causing this.  		Complete	2025-10-27 00:00:00
At inducts evaluate why "conveyable" boxes are being rejected at induction	Beumer	(2) High	Is aligner working as expected?   Skewed boxes triggering as oversized	2025-10-19 00:00:00			Incomplete	
Non Con Chute/Maint access.   Need Latch upgrade	DCS	(2) High		2025-10-10 00:00:00	10.29 SSI will be on site to evaluate /repair 10/30.     11/3 -  SSI completed their evaluation,  need to replace/rebuild over 40 latches		Complete 	
UL21-24 Failed  (belts and shaft)	DCS	(1) Very High		2025-10-20 00:00:00	10/21/25 - repair completed		complete	
Non Con flow issues -- missorts to S02207	Autstand			2025-10-22 00:00:00	KK 10/27 - Resolved		Complete	2025-10-27 00:00:00
DTC chutes on VS-B is randomly disabling	Autstand			2025-10-22 00:00:00	10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.		Monitor	
Bypasses are showing "lane unavailble"  at a high rate.     should always be available... is it in energy saving mode?   or other reason	Autstand/Beumer			2025-10-22 00:00:00	10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary.		Monitor	2025-10-30 00:00:00
Deep dive missorts  (file shared)	Beumer			2025-10-22 00:00:00	Incomplete		Incomplete	
Aligner catch point on IND2C-s	Beumer			2025-10-22 00:00:00	Incomplete		Incomplete	
Issue with needing to reset all inducts (fault). when system starts.    Need to automatically reset 	Beumer			2025-10-22 00:00:00	Incomplete		Incomplete	
Inductions are going directly on bellowsco	Beumer	(1) Very Hgh	Experiencing too many items on bellow... causing sorter to stop	2025-10-22 00:00:00			complete	
Carrier disabled to shut down the sorter	Beumer	(1) Very Hgh	Sorter shutting down too often	2025-10-22 00:00:00	30% disable threshold... confirm reenable 		complete	
Missorts	Beumer	(1) Very Hgh	File with missorts shared.	2025-10-20 00:00:00	11/3 -- Missorts issue with chute trigger settings identified.  All chutes evaluated and fixed on 10/30    will evaluate improvements with next Ops report		Incomplete	
Estop not reporting on BGFusion/Scada	Beumer	2) High	Sorter stopped could not find root cause.     Estop was triggered and not communicated	2025-10-21 00:00:00			complete	
Encoder failure (4x)  + 2 x	Autstand	(2) High	UL8-7  UL11-7     Problem with port on APF     	2025-10-10 00:00:00	10/23  ST soluton is changing the port... LT reseach with Rockwell  10/29 - Rockwell to send engineer to test  system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD.  10/30 -  looking to send "capable engineer"  to address engineer.    today another encoder failed UL18-10    (all merge stop - 20 min swapping)    11/3-  Rockwell scheduled to be on site  11/6.		Incomplete	
SCADA performance issue	Autstand	(2) High	report export crashed system		11/1 RC - SCADA was updated to improve performance yesterday NIGHT.
KK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms).  We addressed, just tested and it did not crash.		Complete	2025-11-04 00:00:00
7:1 merge code update	Autstand	(2) High			11/3 - testing at BNA8		Incomplete	
Motor falling on HSQ gappers.. 2x  (3:1 merge)	DCS	(2) High	upgrade the bolts				Complete	
Packages are being inducted on occupied trays	Beumer	(1) Very Hgh	Causing missorts and DBS/IBS/IOB faults that stop the sorter	2025-10-22 00:00:00	10/23 -  Beumer updated PLC to prevent issue but did nto work.   Additional logs were addeed to trace root cause of issue  (10/24 @730am)		complete	
PRS4-2 Motor Replacement	DCS	High	Motor Oreded will update when I have an ETA ( Tryignto get this overnight)	2025-10-26 00:00:00	Pending Ship Date		complete	
3:1 merge code update	Autstand	(2) High	mcm02 by monday 11/4.       mcm01 ul 1-3 done.     mcm01 complete.    		11/3 - no update... Igor at BNA8			
pe missing prob solve ak chute	Autstand/Beumer	(3) Medium		2025-10-29 00:00:00	Completed 10/29		Complete	
Lane Not Available Metric too high	Beumer	(1) Very Hgh			11/3 - Working with Autstand  conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only).     Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0			
				2025-10-30 00:00:00				
gap control at non con sorter.	autstand		code change/  help with box tracking.     	2025-10-30 00:00:00	working on it today.     /tomorrow
KK 11/4 - 0 gap errors since logic update, closing this item		Complete	2025-11-04 00:00:00
NCS1-1 aligner belt failed	DCS	(1) Very High	Belt failed prior to flow splitter.    Replaced with belt from noncon 2  (using only non con 1) until belt is delivered.     	2025-11-01 00:00:00	11/3 - still waiting on belt to be delivered			
Add DHL label to Scan tunnel valid message	Datalogic	(1) Very High	DHL label was not in orignal spec.   Need to be able to identify that label and filter out other barcodes.	2025-10-27 00:00:00				
Estops are getting damaged on the UL lane	Autstand	(2) High	UL16-1,  UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1     protect or relocate devices	2025-11-04 00:00:00				
) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1.  This is catching polys during operation.  Jesse is going to look into making proper modifications to eliminate this.	DCS	(2) High		2025-11-04 00:00:00	11/4 - Wes Matthews reviewed with Jesse			
2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.	DCS	(2) High		2025-11-04 00:00:00	11/4 Wes Matthews reviewed with Jesse			
3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt.  Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.	DCS	(2) High		2025-11-04 00:00:00	11/4 Wes Matthews reviewed with Jesse			
Raise the fill height ob the DTC's  approx 2 "	Autstand 	(2) High		2025-11-04 00:00:00				

================================================================================
