diff --git a/api_server.py b/api_server.py index 6c4f74b..e822155 100644 --- a/api_server.py +++ b/api_server.py @@ -30,6 +30,7 @@ logger = logging.getLogger(__name__) app = None config = None +scheduler_thread = None def cleanup_old_reports(output_dir: Path, reports_dir: Path, max_reports: int = 10): @@ -219,8 +220,38 @@ def create_app(config_path: Optional[str] = None): 'sharepoint_error': True }), 500 except Exception as e: - logger.error(f"Failed to download from SharePoint: {e}", exc_info=True) - # Check if we have existing files as fallback + error_msg = str(e) + logger.error(f"Failed to download from SharePoint: {error_msg}", exc_info=True) + + # Check if this is a locked file error + is_locked_file_error = 'locked' in error_msg.lower() or 'cannot access the file' in error_msg.lower() or 'being used by another process' in error_msg.lower() + + if is_locked_file_error: + # Extract filename from error if possible + locked_file_match = None + import re + # Try to find filename in error message + match = re.search(r"['\"]([^'\"]*\.xlsx?)['\"]", error_msg) + if match: + locked_file_match = match.group(1) + + locked_file_info = f" ({locked_file_match})" if locked_file_match else "" + return jsonify({ + 'error': f'Cannot download from SharePoint: File is locked{locked_file_info}', + 'details': f'A file in the reports directory is being used by another program (likely Excel). Please close Excel and any other programs that might have this file open, then try again. Error: {error_msg}', + 'instructions': [ + '1. Close Microsoft Excel completely', + '2. Close any file explorer windows showing the reports folder', + '3. Wait a few seconds', + '4. Try generating the report again', + '', + 'Alternatively, use manual file upload instead of SharePoint download.' + ], + 'sharepoint_error': True, + 'locked_file_error': True + }), 500 + + # Check if we have existing files as fallback (only for non-locked errors) reports_dir_path = Path(report_config.get('reports_dir', 'reports')) if not reports_dir_path.is_absolute(): script_dir = Path(__file__).parent.absolute() @@ -233,13 +264,13 @@ def create_app(config_path: Optional[str] = None): downloaded_files = [] # Continue with existing files else: return jsonify({ - 'error': f'SharePoint download failed: {str(e)}', + 'error': f'SharePoint download failed: {error_msg}', 'details': 'No existing files found. Please use manual file upload or fix SharePoint permissions.', 'sharepoint_error': True }), 500 else: return jsonify({ - 'error': f'SharePoint download failed: {str(e)}', + 'error': f'SharePoint download failed: {error_msg}', 'details': 'Reports directory does not exist. Please use manual file upload or fix SharePoint permissions.', 'sharepoint_error': True }), 500 @@ -286,59 +317,53 @@ def create_app(config_path: Optional[str] = None): logger.error(f"Failed to clear unexpected file {file.name}: {e}") elif not download_from_sp: # Manual upload was used (download_from_sharepoint=False) - # Upload endpoint should have cleared old files, but double-check - # Only use files uploaded in the last 10 minutes to avoid combining with old files + # Upload endpoint should have cleared old files before saving new ones + # Use ALL files in the directory (they should all be from the recent upload) if reports_dir_path.exists(): excel_files = list(reports_dir_path.glob('*.xlsx')) + list(reports_dir_path.glob('*.xls')) current_time = datetime.now().timestamp() recent_files = [] + + logger.info(f"Manual upload generation: Found {len(excel_files)} file(s) in reports directory") + + # Only use files modified in the last 2 minutes (very recent = just uploaded) + # This ensures we don't accidentally use SharePoint-downloaded files for excel_file in excel_files: mtime = excel_file.stat().st_mtime - # Only use files modified in the last 10 minutes (should be the uploaded ones) - # Increased from 5 to 10 minutes to account for upload + generation delay - if current_time - mtime < 600: # 10 minutes + age_seconds = current_time - mtime + # Only use files uploaded in the last 2 minutes (120 seconds) + # This is tight enough to catch only the most recent upload + if age_seconds < 120: # 2 minutes recent_files.append(excel_file) mtime_str = datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S') - logger.info(f" - {excel_file.name} (modified: {mtime_str}) - will be used for manual upload generation") + logger.info(f" - {excel_file.name} (modified: {mtime_str}, age: {age_seconds:.1f}s) - will be used for manual upload generation") else: - logger.warning(f" - {excel_file.name} (modified: {datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S')}) - skipping (too old, might be from previous run)") + logger.warning(f" - {excel_file.name} (modified: {datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S')}, age: {age_seconds:.1f}s) - skipping (too old, might be from SharePoint download)") + # Clear any files that are too old (likely from SharePoint) if len(recent_files) < len(excel_files): - logger.warning(f"Found {len(excel_files)} total file(s), but only {len(recent_files)} are recent. Clearing old files to avoid combining...") - # Clear old files to ensure we only use the manually uploaded ones + logger.warning(f"Found {len(excel_files)} total file(s), but only {len(recent_files)} are recent (< 2 min old). Clearing old files...") for excel_file in excel_files: if excel_file not in recent_files: try: excel_file.unlink() - logger.info(f"Cleared old file: {excel_file.name}") + logger.info(f"Cleared old file (likely from SharePoint): {excel_file.name}") except Exception as e: logger.warning(f"Failed to clear old file {excel_file.name}: {e}") if len(recent_files) == 0: - logger.error("Manual upload was used but no recent files found in reports directory!") + logger.error("Manual upload was used but no recent files (< 2 min old) found in reports directory!") logger.error("This might mean:") logger.error("1. Files were not uploaded successfully") - logger.error("2. Files were uploaded but cleared before generation") + logger.error("2. Upload happened more than 2 minutes ago") logger.error("3. File modification times are incorrect") + logger.error("4. SharePoint download happened after upload") return jsonify({ - 'error': 'No files found for manual upload generation', - 'details': 'Files were uploaded but not found in reports directory. Please try uploading again.', + 'error': 'No recent files found for manual upload generation', + 'details': 'Files were uploaded but not found or are too old. Please try uploading again and generating immediately.', 'manual_upload_error': True }), 400 - # Verify we only have the recently uploaded files - all_files = list(reports_dir_path.glob('*.xlsx')) + list(reports_dir_path.glob('*.xls')) - if len(all_files) != len(recent_files): - logger.warning(f"WARNING: Found {len(all_files)} file(s) but only {len(recent_files)} are recent!") - logger.warning("Clearing old files to ensure only uploaded files are used...") - for file in all_files: - if file not in recent_files: - try: - file.unlink() - logger.info(f"Cleared unexpected old file: {file.name}") - except Exception as e: - logger.error(f"Failed to clear unexpected file {file.name}: {e}") - logger.info(f"Will generate report from {len(recent_files)} recently uploaded file(s)") else: logger.error("Manual upload was used but reports directory does not exist!") @@ -358,6 +383,34 @@ def create_app(config_path: Optional[str] = None): 'sharepoint_error': True }), 400 + # FINAL VERIFICATION: Before generation, ensure only expected files exist + final_files = list(reports_dir_path.glob('*.xlsx')) + list(reports_dir_path.glob('*.xls')) + if len(final_files) > 1: + logger.error(f"CRITICAL: Found {len(final_files)} Excel file(s) before generation!") + logger.error("This will cause data mixing. Files found:") + for f in final_files: + mtime = f.stat().st_mtime + mtime_str = datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S') + logger.error(f" - {f.name} (modified: {mtime_str})") + logger.error("Attempting to keep only the most recent file...") + + # Keep only the newest file + final_files_sorted = sorted(final_files, key=lambda f: f.stat().st_mtime, reverse=True) + newest_file = final_files_sorted[0] + for old_file in final_files_sorted[1:]: + try: + old_file.unlink() + logger.info(f"Removed older file before generation: {old_file.name}") + except Exception as e: + logger.error(f"Failed to remove {old_file.name}: {e}") + return jsonify({ + 'error': f'Multiple Excel files found and cannot remove old ones', + 'details': f'Found {len(final_files)} files. Please ensure only one file exists. Files may be locked.', + 'files_found': [f.name for f in final_files] + }), 400 + + logger.warning(f"Proceeding with only the newest file: {newest_file.name}") + report_data = generate_report( reports_dir=str(reports_dir_path), output_file=output_file, @@ -400,12 +453,16 @@ def create_app(config_path: Optional[str] = None): @app.route('/api/upload', methods=['POST']) def upload_files(): """Upload Excel files manually. Clears old files before uploading new ones.""" + logger.info("=== MANUAL UPLOAD REQUEST RECEIVED ===") try: if 'files' not in request.files: + logger.error("Upload request missing 'files' field") return jsonify({'error': 'No files provided'}), 400 files = request.files.getlist('files') + logger.info(f"Received {len(files)} file(s) in upload request") if not files or all(f.filename == '' for f in files): + logger.error("No valid files in upload request") return jsonify({'error': 'No files selected'}), 400 report_config = app.config['REPORT_CONFIG'] @@ -426,33 +483,70 @@ def create_app(config_path: Optional[str] = None): for old_file in old_excel_files: try: - # On Windows, files might be locked - try multiple times - max_retries = 3 + # On Windows, files might be locked - try multiple times with increasing delays + max_retries = 5 retry_count = 0 - while retry_count < max_retries: + cleared_this_file = False + + while retry_count < max_retries and not cleared_this_file: try: old_file.unlink() cleared_count += 1 + cleared_this_file = True logger.info(f"Cleared old file before upload: {old_file.name}") break - except PermissionError: + except PermissionError as pe: retry_count += 1 if retry_count < max_retries: + # Increasing delay: 0.5s, 1s, 2s, 3s import time - time.sleep(0.5) # Wait 500ms before retry + delay = min(0.5 * (2 ** retry_count), 3.0) + logger.warning(f"File {old_file.name} is locked (attempt {retry_count}/{max_retries}), waiting {delay}s...") + time.sleep(delay) else: + # Last attempt failed - try renaming instead of deleting + logger.warning(f"Cannot delete {old_file.name}, trying to rename instead...") + try: + import time + timestamp = int(time.time()) + backup_name = f"{old_file.stem}_backup_{timestamp}{old_file.suffix}" + backup_path = old_file.parent / backup_name + old_file.rename(backup_path) + cleared_count += 1 + cleared_this_file = True + logger.info(f"Renamed locked file to backup: {old_file.name} -> {backup_name}") + except Exception as rename_error: + logger.error(f"Could not rename file either: {rename_error}") + raise pe # Raise original PermissionError + except Exception as e: + if retry_count >= max_retries - 1: raise + retry_count += 1 + import time + time.sleep(1) + + if not cleared_this_file: + failed_to_clear.append(old_file.name) + logger.error(f"Failed to clear old file {old_file.name} after {max_retries} attempts") except Exception as e: - failed_to_clear.append(old_file.name) + if old_file.name not in failed_to_clear: + failed_to_clear.append(old_file.name) logger.error(f"Failed to clear old file {old_file.name}: {e}") # If any files failed to clear, fail the upload to prevent mixing old and new data if failed_to_clear: logger.error(f"CRITICAL: Failed to clear {len(failed_to_clear)} file(s) before upload: {failed_to_clear}") + locked_files_list = ', '.join(failed_to_clear) return jsonify({ - 'error': f'Failed to clear {len(failed_to_clear)} old file(s) before upload. Please ensure files are not locked or in use.', + 'error': f'Cannot upload: {len(failed_to_clear)} file(s) are locked', 'failed_files': failed_to_clear, - 'details': 'Old files must be cleared before upload to ensure report generation uses only the new file(s). Files may be locked by Excel or another process.' + 'details': f'File(s) {locked_files_list} are being used by another program (likely Excel). Please close Excel and any other programs that might have these files open, then try again.', + 'instructions': [ + '1. Close Microsoft Excel completely', + '2. Close any file explorer windows showing these files', + '3. Wait a few seconds', + '4. Try uploading again' + ] }), 500 if cleared_count > 0: @@ -460,6 +554,30 @@ def create_app(config_path: Optional[str] = None): else: logger.info("No old Excel files found to clear (reports directory was empty)") + # VERIFY: Double-check that all Excel files are actually gone + remaining_files = list(reports_dir.glob('*.xlsx')) + list(reports_dir.glob('*.xls')) + if remaining_files: + logger.error(f"CRITICAL: After clearing, {len(remaining_files)} file(s) still exist: {[f.name for f in remaining_files]}") + logger.error("These files are likely locked. Attempting force removal...") + force_failed = [] + for remaining_file in remaining_files: + try: + remaining_file.unlink() + logger.info(f"Force-removed locked file: {remaining_file.name}") + except Exception as e: + force_failed.append(remaining_file.name) + logger.error(f"CRITICAL: Cannot remove locked file {remaining_file.name}: {e}") + + if force_failed: + logger.error(f"CRITICAL: {len(force_failed)} file(s) still locked after force removal: {force_failed}") + return jsonify({ + 'error': f'Cannot upload: {len(force_failed)} file(s) are locked and cannot be deleted', + 'failed_files': force_failed, + 'details': 'Please close Excel or any other program using these files, then try again.' + }), 500 + + logger.info("✓ Verified: All old Excel files cleared successfully before upload") + uploaded_count = 0 uploaded_files = [] @@ -475,10 +593,20 @@ def create_app(config_path: Optional[str] = None): # Save file to reports directory file_path = reports_dir / filename + logger.info(f"Saving uploaded file: {filename} -> {file_path}") file.save(str(file_path)) - uploaded_count += 1 - uploaded_files.append(filename) - logger.info(f"Uploaded file: {filename} -> {file_path}") + + # Verify file was saved and get its modification time + if file_path.exists(): + mtime = file_path.stat().st_mtime + mtime_str = datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S') + file_size = file_path.stat().st_size + logger.info(f"Successfully saved file: {filename} (size: {file_size} bytes, modified: {mtime_str})") + uploaded_count += 1 + uploaded_files.append(filename) + else: + logger.error(f"CRITICAL: File was not saved! {file_path} does not exist after save()") + raise Exception(f"Failed to save file {filename}") if uploaded_count == 0: return jsonify({'error': 'No valid Excel files uploaded'}), 400 @@ -664,10 +792,44 @@ def create_app(config_path: Optional[str] = None): return app +def start_scheduler(config_path: Optional[str] = None): + """Start the scheduler in a background thread.""" + global scheduler_thread + + scheduler_config = config.get('scheduler', {}) + if not scheduler_config.get('enabled'): + logger.info("Scheduler is disabled in configuration") + return + + try: + from scheduler import ReportScheduler + import threading + + def run_scheduler(): + try: + scheduler = ReportScheduler(config_path=config_path) + scheduler.start() + except Exception as e: + logger.error(f"Scheduler error: {e}", exc_info=True) + + scheduler_thread = threading.Thread(target=run_scheduler, daemon=True) + scheduler_thread.start() + logger.info("Scheduler started in background thread") + except ImportError: + logger.warning("Scheduler module not available. Install apscheduler to enable scheduling.") + except Exception as e: + logger.error(f"Failed to start scheduler: {e}", exc_info=True) + + def run_server(config_path: Optional[str] = None, host: Optional[str] = None, port: Optional[int] = None): """Run the API server.""" + global app, config + app = create_app(config_path) + # Start scheduler if enabled + start_scheduler(config_path) + api_config = config.get('api', {}) server_host = host or api_config.get('host', '0.0.0.0') server_port = port or api_config.get('port', 8080) diff --git a/config.py b/config.py index ebe4dd9..cfde2fb 100644 --- a/config.py +++ b/config.py @@ -34,10 +34,10 @@ DEFAULT_CONFIG = { }, 'scheduler': { 'enabled': False, - 'schedule_type': 'interval', # 'interval', 'cron', or 'once' + 'schedule_type': 'cron', # 'interval', 'cron', or 'once' 'interval_hours': 24, # For interval type - 'cron_expression': '0 8 * * *', # For cron type (8 AM daily) - 'timezone': 'America/New_York' + 'cron_expression': '0 10 * * *', # For cron type (10 AM EST/EDT daily) + 'timezone': 'America/New_York' # EST/EDT timezone }, 'api': { 'enabled': False, @@ -186,10 +186,14 @@ def _load_from_env(config: Dict) -> Dict: # Scheduler settings if os.getenv('SCHEDULER_ENABLED'): config['scheduler']['enabled'] = os.getenv('SCHEDULER_ENABLED').lower() == 'true' + if os.getenv('SCHEDULER_SCHEDULE_TYPE'): + config['scheduler']['schedule_type'] = os.getenv('SCHEDULER_SCHEDULE_TYPE') if os.getenv('SCHEDULER_INTERVAL_HOURS'): config['scheduler']['interval_hours'] = int(os.getenv('SCHEDULER_INTERVAL_HOURS')) if os.getenv('SCHEDULER_CRON'): config['scheduler']['cron_expression'] = os.getenv('SCHEDULER_CRON') + if os.getenv('SCHEDULER_TIMEZONE'): + config['scheduler']['timezone'] = os.getenv('SCHEDULER_TIMEZONE') # API settings if os.getenv('API_ENABLED'): diff --git a/data_preprocessor.py b/data_preprocessor.py index 35f027a..cbbff37 100644 --- a/data_preprocessor.py +++ b/data_preprocessor.py @@ -669,6 +669,22 @@ def preprocess_excel_files(reports_dir: str = "reports", current_date: Optional[ if not excel_files: return f"No Excel files found in '{reports_dir}' directory.", {} + # Log which files will be processed + import logging + logger = logging.getLogger(__name__) + logger.info(f"Processing {len(excel_files)} Excel file(s) from {reports_dir}:") + for excel_file in excel_files: + file_size = excel_file.stat().st_size + mtime = excel_file.stat().st_mtime + mtime_str = datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S') + logger.info(f" - {excel_file.name} ({file_size} bytes, modified: {mtime_str})") + + # WARNING: If multiple files found, this will combine data from all files + if len(excel_files) > 1: + logger.warning(f"WARNING: Found {len(excel_files)} Excel file(s). Report will combine data from ALL files!") + logger.warning("This may cause incorrect results. Only ONE file should exist in the reports directory.") + logger.warning(f"Files found: {[f.name for f in excel_files]}") + # First pass: collect all items with raw vendor names all_raw_items = [] for excel_file in excel_files: diff --git a/output/preprocessed_data.txt b/output/preprocessed_data.txt index 5553816..afb862c 100644 --- a/output/preprocessed_data.txt +++ b/output/preprocessed_data.txt @@ -1,6 +1,6 @@ PREPROCESSED EXCEL DATA ================================================================================ -Current Date (Baltimore/Eastern): 2025-11-08 06:42:53 EST +Current Date (Baltimore/Eastern): 2025-11-08 08:41:02 EST Total Items: 180 VENDOR: Amazon diff --git a/output/report-2025-11-08-15-24-30.html b/output/report-2025-11-08-16-57-00.html similarity index 99% rename from output/report-2025-11-08-15-24-30.html rename to output/report-2025-11-08-16-57-00.html index b49b422..d93680d 100644 --- a/output/report-2025-11-08-15-24-30.html +++ b/output/report-2025-11-08-16-57-00.html @@ -587,7 +587,7 @@

Vendor Punchlist Report

- Generated: 2025-11-08 15:24:30 | + Generated: 2025-11-08 16:57:00 | Total Vendors: 16 | Total Items: 174
diff --git a/output/report-2025-11-08-15-24-30.json b/output/report-2025-11-08-16-57-00.json similarity index 99% rename from output/report-2025-11-08-15-24-30.json rename to output/report-2025-11-08-16-57-00.json index a5b924c..b1333d7 100644 --- a/output/report-2025-11-08-15-24-30.json +++ b/output/report-2025-11-08-16-57-00.json @@ -1,5 +1,5 @@ { - "report_generated_at": "2025-11-08T15:24:30.737555", + "report_generated_at": "2025-11-08T16:57:00.566153", "vendors": [ { "vendor_name": "Amazon", diff --git a/output/report-2025-11-08-15-18-53.html b/output/report-2025-11-08-16-58-32.html similarity index 71% rename from output/report-2025-11-08-15-18-53.html rename to output/report-2025-11-08-16-58-32.html index 014a1bf..b98e086 100644 --- a/output/report-2025-11-08-15-18-53.html +++ b/output/report-2025-11-08-16-58-32.html @@ -587,9 +587,9 @@

Vendor Punchlist Report

- Generated: 2025-11-08 15:18:53 | + Generated: 2025-11-08 16:58:32 | Total Vendors: 16 | - Total Items: 181 + Total Items: 354
@@ -649,23 +649,23 @@

Vendors

-

181

+

354

Total Items

-

156

+

287

Closed

-

17

+

30

Monitor

-

8

+

37

Open

-

8

+

37

Incomplete

@@ -684,11 +684,11 @@
Amazon
-
1
+
2
Total
-
1
+
2
Closed
@@ -708,10 +708,10 @@
- + - + @@ -776,7 +776,7 @@
-
Closed Items (1)
+
Closed Items (2)
  • @@ -797,6 +797,24 @@
+
  • +
    +
    AWCS Multiple Destinations
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config

    + +
    +
    • +
    @@ -836,23 +854,23 @@
    Autstand
    -
    91
    +
    176
    Total
    -
    78
    +
    142
    Closed
    -
    10
    +
    16
    Monitor
    -
    3
    +
    18
    Open
    -
    3
    +
    18
    Incomplete
    @@ -860,13 +878,13 @@
    - + - - - - + + + +
    @@ -1060,8 +1078,7 @@ KK 10/19 - Fixed

    Description: JR button is behind the saefty fencing move to outside of fencingv (all areas)

    Date Identified: 10/15/2025

    -

    Status Updates: 10/17 - downtime window needed. 10/21 - to be scheduled -KK 11/7 - I learned that this was done almost two weeks ago actually, closing this item

    +

    Status Updates: 10/17 - downtime window needed. 10/21 - to be scheduled

    @@ -1485,8 +1502,8 @@ KK 10/21 - No clarification received - closed as duplicate (Row 120)

    Description: Flow Desk

    Date Identified: 10/16/2025

    -

    Date Completed: 2025-11-07

    -

    Status Updates: KK 11/7 - Added dock door numbers to screens

    + +
    @@ -1671,60 +1688,6 @@ KK 10/21 - No clarification received - closed as duplicate (Row 120)

    -
  • -
    -
    PS11-11CH6NC Intralox Sorter (S02)
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: PS11-11CH6NC Intralox Sorter (S02)

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    - -
    -
    • - -
  • -
    -
    Blue light for semi induct D is on when chute is empty
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: PS11-11CH6NC

    -

    Date Identified: 10/17/2025

    -

    Date Completed: 2025-10-18

    -

    Status Updates: KK 10/18 - Realigned and trained photoeye

    - -
    -
    • - -
  • -
    -
    Need 1 button to turn on ALL inducts. I am having to turn them on one by one
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Buemer scada

    -

    Date Identified: 10/17/2025

    -

    Date Completed: 2025-10-18

    -

    Status Updates: KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.

    - -
    -
    • -
  • Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter
    @@ -1821,7 +1784,7 @@ KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I wil
  • -
    Evaluate jam logic /die back on bypasses.
    +
    PS11-11CH6NC Intralox Sorter (S02)
    Complete (2) High @@ -1829,11 +1792,10 @@ KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I wil
    -

    Description: getting "false jams" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them

    -

    Date Identified: 2025-10-19

    -

    Date Completed: 2025-10-27

    -

    Status Updates: KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor -KK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.

    +

    Description: PS11-11CH6NC Intralox Sorter (S02)

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    • @@ -1849,13 +1811,104 @@ KK 10/27 - False jams seemed to have stopped being as frequent. There is still

    Description: UL8-7 UL11-7 Problem with port on APF

    -

    Date Identified: 2025-10-10

    +

    Date Identified: 45940

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

    +
  • +
    +
    7:1 merge code update
    +
    + Complete + (2) High + +
    +
    +
    + + + +

    Status Updates: 11/3 - testing at BNA8

    + +
    +
    • + +
  • +
    +
    Raise the fill height ob the DTC's approx 2 "
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 45965

    +

    Date Completed: 45966.0

    +

    Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".

    + +
    +
    • + +
  • +
    +
    Blue light for semi induct D is on when chute is empty
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: PS11-11CH6NC

    +

    Date Identified: 10/17/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Realigned and trained photoeye

    + +
    +
    • + +
  • +
    +
    Need 1 button to turn on ALL inducts. I am having to turn them on one by one
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Buemer scada

    +

    Date Identified: 10/17/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.

    + +
    +
    • + +
  • +
    +
    Evaluate jam logic /die back on bypasses.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: getting "false jams" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them

    +

    Date Identified: 2025-10-19

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor +KK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.

    + +
    +
    • +
  • SCADA performance issue
    @@ -1875,24 +1928,6 @@ KK 11/4 - Assuming this is related to SCADA crashing when trying to export large
    • -
  • -
    -
    7:1 merge code update
    -
    - Complete - (2) High - -
    -
    -
    - - - -

    Status Updates: 11/3 - testing at BNA8

    - -
    -
    • -
  • Estops are getting damaged on the UL lane
    @@ -1911,24 +1946,6 @@ KK 11/4 - Assuming this is related to SCADA crashing when trying to export large
    • -
  • -
    -
    Raise the fill height ob the DTC's approx 2 "
    -
    - Complete - (2) High - -
    -
    -
    - -

    Date Identified: 2025-11-04

    -

    Date Completed: 2025-11-05

    -

    Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".

    - -
    -
    • -
  • Fix tippers faulting mid-dump sequence
    @@ -2013,7 +2030,7 @@ KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcom
    • -

    Description: Semi Auto D induct

    +

    Date Identified: 10/16/2025

    Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations

    @@ -2333,24 +2350,6 @@ KK 10/19 - Closed

    -
  • -
    -
    Non Con flow issues -- missorts to S02207
    -
    - Complete - - -
    -
    -
    - -

    Date Identified: 2025-10-22

    -

    Date Completed: 2025-10-27

    -

    Status Updates: KK 10/27 - Resolved

    - -
    -
    • -
  • gap control at non con sorter.
    @@ -2370,6 +2369,24 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    • +
  • +
    +
    Non Con flow issues -- missorts to S02207
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 2025-10-22

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/27 - Resolved

    + +
    +
    • +
  • DTC chutes on VS-B is randomly disabling
    @@ -2381,7 +2398,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -

    Date Identified: 2025-10-22

    +

    Date Identified: 45952

    Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

    @@ -2496,7 +2513,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

  • -
    3:1 merge code update
    +
    PS11-11CH6NC Intralox Sorter (S02)
    Incomplete (2) High @@ -2504,17 +2521,17 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -

    Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

    -

    Status Updates: 11/3 - no update... Igor at BNA8

    + +
  • -
    Estops are getting damaged on the UL lane
    +
    Blue light for semi induct D is on when chute is empty
    Incomplete (2) High @@ -2522,8 +2539,8 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    -

    Date Identified: 45965

    + + @@ -2537,7 +2554,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -
    Closed Items (78)
    +
    Closed Items (142)
    • @@ -2650,6 +2667,1181 @@ KK 10/19 - Fixed

    • +
  • +
    +
    Jam Reset buttons on Bulk divert platforms to be relocated
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: JR button is behind the saefty fencing move to outside of fencingv (all areas)

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 - downtime window needed. 10/21 - to be scheduled

    + +
    +
    • + +
  • +
    +
    Flow Splitter Verification
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 -- adjusted still fine tuning. may reduce nc length..TBD

    + +
    +
    • + +
  • +
    +
    Semi-Auto Chute fullness PE Height
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 2025-10-27

    +

    Status Updates: 10/17 - load logic was adjusted... monitor PE response. +KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it

    + +
    +
    • + +
  • +
    +
    Jam Cam visibility in SCADA
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Autstand needs to set up passwords/remove pw for it to work in the scada

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: complete

    + +
    +
    • + +
  • +
    +
    Chute 14041 Enable Issues
    +
    + Complete + (4) Low + +
    +
    +
    +

    Description: DTC chute won't stay enabled even with cart in correct position and button pressed

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/17

    + + +
    +
    • + +
  • +
    +
    VS-D, S01400 Pallet Chute Beacons - False Fullness
    +
    + Complete + (4) Low + +
    +
    +
    +

    Description: Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/15

    + + +
    +
    • + +
  • +
    +
    Semi-Auto Jam Beacons
    +
    + Complete + (4) Low + +
    +
    +
    +

    Description: remove jam PE at chute

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 2025-10-28

    +

    Status Updates: 10/19 PE functionality diabled.. hardware removal to be scheduled TBD +KK 11/4 - hareware was removed on 10/28

    + +
    +
    • + +
  • +
    +
    NC Dim Data
    +
    + Complete + (6) Complete + +
    +
    +
    +

    Description: AutStand not sending DIM data in S01 Message

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/15 - Matt Specht fix mid sort +10/17 - COMPLETE

    + +
    +
    • + +
  • +
    +
    Jam Reset NC End of Sorter
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: duplicate

    + +
    +
    • + +
  • +
    +
    PS11_11_JR3
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Jam Reset PB is flashing sporadically

    +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: 10/17 - in process +10/18 KK - Done

    + +
    +
    • + +
  • +
    +
    "Destination Not Attempted" Reason Code
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Receiving "Destination Not Attempted" in the wrong use case/scenario for the NC Sorter, see screenshot

    +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-21

    +

    Status Updates: 10/17 -- follow up +KK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04

    +

    Image: image.png

    +
    +
    • + +
  • +
    +
    S013089 Blue Beacon
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Need to investigate ZMX Sensor, alignment causing false fullness indication

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: KK 10/18 - Done, beacon replaced

    + +
    +
    • + +
  • +
    +
    PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/17 fixed

    + +
    +
    • + +
  • +
    +
    Still seeing Lost Container / No Reads in NC Jackpot
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-27

    +

    Status Updates: 10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring +KK 10/27 - Issue seems to be resolved

    + +
    +
    • + +
  • +
    +
    First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: Fixed, realigned PE

    + +
    +
    • + +
  • +
    +
    Flashing and steady blue light on a chute without any package present S014020, S014018
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full +10/17 - fixed

    + +
    +
    • + +
  • +
    +
    Flashing Green light on D2C , start button doesn't work S014041
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: Fixed - bad button, has been replaced

    + +
    +
    • + +
  • +
    +
    non- con packages still has divert issues packages going straight to jackpot
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: Temporary buttons in placed at the end of each sorter, brackets pending

    + +
    +
    • + +
  • +
    +
    Scada Map not showing cameras
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this) +10/17 fixed

    + +
    +
    • + +
  • +
    +
    Scada Map: showing stopped but actually running C
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-27

    +

    Status Updates: 10/17 - need more info +KK 10/18 - Need more info +KK 10/21 - No clarification received +KK 10/27 - No clarification received, closing this item

    + +
    +
    • + +
  • +
    +
    PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    + +

    Status Updates: Fixed - corrected flow control on problem solve rollers

    + +
    +
    • + +
  • +
    +
    Still seeing Lost Container / No Reads in NC Jackpot as of 1044
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-27

    +

    Status Updates: Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1 +10/17 monitor +KK 10/27 - Issue seems to be resolved

    + +
    +
    • + +
  • +
    +
    206 - 207 max reach giving us false signals its green on skada but not operational
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-19

    +

    Status Updates: Need further clarification 10/19 - completed +10/19 KK - Done

    + +
    +
    • + +
  • +
    +
    NC boxes are diverting to xbelt causing jams particullary at bypass curves
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: 10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42" Monitor and update MCM01 flow splitter

    +

    Date Identified: 10/17

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Noncon detection length reduced to 41"

    + +
    +
    • + +
  • +
    +
    Bypasses are "going to sleep"
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: 10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running

    +

    Date Identified: 10/17

    +

    Date Completed: 2025-10-18

    + + +
    +
    • + +
  • +
    +
    Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment
    +
    + Complete + (2) Hgh + +
    +
    +
    +

    Description: 10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs

    +

    Date Identified: 10/17

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/27 - Investigated, found no issues

    + +
    +
    • + +
  • +
    +
    Packages not diverting on the correct intralox
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    + +

    Status Updates: KK 10/18 - Need further clarification +KK 10/21 - No clarification received - closed as duplicate (Row 120)

    + +
    +
    • + +
  • +
    +
    Label auto inducts
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-20

    + + +
    +
    • + +
  • +
    +
    False blue lights
    +
    + Complete + + +
    +
    +
    +

    Description: S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)

    +

    Date Identified: 10/25/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: duplicate

    + +
    +
    • + +
  • +
    +
    S012075 unavailable
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: S012075

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-19

    +

    Status Updates: KK 10/19 - Done

    + +
    +
    • + +
  • +
    +
    VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Virtual sort- D

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: IH 10/18 - Confirmed functionality of the chute.

    + +
    +
    • + +
  • +
    +
    VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Virtual sort- D

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: IH 10/18 - Confirmed functionality of the chute.

    + +
    +
    • + +
  • +
    +
    D2C S014041 flashing green + activation button not illuminating
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Virtual sort D D2C S014041

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    + + +
    +
    • + +
  • +
    +
    Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

    + +
    +
    • + +
  • +
    +
    SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Flow Desk

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there
    +
    + Complete + + +
    +
    +
    +

    Description: Flow Desk

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: 10/17 - That exists. Sherri showed several team members an dRME how to do this

    + +
    +
    • + +
  • +
    +
    Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Problem solve

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

    + +
    +
    • + +
  • +
    +
    Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: BC problem solve

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

    + +
    +
    • + +
  • +
    +
    SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Flow Desk

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.

    + +
    +
    • + +
  • +
    +
    PS9-3CH2 - located by semi induct C. Blue light actived with no packages
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Semi induct C

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)

    + +
    +
    • + +
  • +
    +
    semi induct c chute 2 Flase blue light PE needs adjusted
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)

    + +
    +
    • + +
  • +
    +
    Non con diverts going down - becon alluminating but belt still running
    +
    + Complete + + +
    +
    +
    +

    Description: interlock

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-19

    +

    Status Updates: KK 10/18 - Need clarification +KK 10/19 - Closed

    + +
    +
    • + +
  • +
    +
    IBNC splitting sending packages to NC that are within the crossbelt MTBH
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Inbound

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-16

    +

    Status Updates: KK 10/16 - Splitter logic adjusted

    + +
    +
    • + +
  • +
    +
    D2C Chutes are full blue lighting 8 inches short of the go cart full line
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: VS-D (But I assume all virtual sorters)

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-16

    +

    Status Updates: KK 10/16 - Raised ALL D2C Full height 6-8" above last setting

    + +
    +
    • + +
  • +
    +
    chute stays green even when chute is full
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Chute S014073

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: IH 10/18 Resolved. IO Mapping issue.

    + +
    +
    • + +
  • +
    +
    Non- con packages coming down to lanes
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: VS-D

    +

    Date Identified: 10/17/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Noncon detection length reduced to 41"

    + +
    +
    • + +
  • +
    +
    Scada - label each line ex. UL13 , UL14 ect.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Inbound 3-1 merges

    +

    Date Identified: 10/17/2025

    +

    Date Completed: 2025-10-19

    +

    Status Updates: IH 10/19 SCADA Updated

    + +
    +
    • + +
  • +
    +
    Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Main Sorter

    +

    Date Identified: 10/18/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Noncon detection length reduced to 41"

    + +
    +
    • + +
  • +
    +
    DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Non-Con sorter

    +

    Date Identified: 10/18/2025

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/18 - MFO issue +KK 10/19 - Not MFO, need to deep dive tracking/diverting/etc +KK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising +KK 10/27 - Resolved

    + +
    +
    • + +
  • +
    +
    SEMI-D uneven flow of packages to each chute
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: SEMI-D

    +

    Date Identified: 10/18/2025

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/18 - Logic continually being optmized (monitor) +KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it

    + +
    +
    • + +
  • +
    +
    Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/18/2025

    + +

    Status Updates: KK 10/21 - Aware of a couple "stuck" alarms - still investigating why RS 10/30 - This issue seems to be fixed

    + +
    +
    • + +
  • +
    +
    Disable jam pe's that are to be removed (bulk chutes)
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/18/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Disabled, pending physical removal

    + +
    +
    • + +
  • +
    +
    gap control at non con sorter.
    +
    + Complete + + +
    +
    +
    +

    Description: code change/ help with box tracking.

    +

    Date Identified: 2025-10-30

    +

    Date Completed: 2025-11-04

    +

    Status Updates: working on it today. /tomorrow +KK 11/4 - 0 gap errors since logic update, closing this item

    + +
    +
    • + +
  • +
    +
    SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Flow Desk

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    PS11-11CH6NC Intralox Sorter (S02)
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: PS11-11CH6NC Intralox Sorter (S02)

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    + +
    +
    • + +
  • +
    +
    Encoder failure (4x) + 2 x
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: UL8-7 UL11-7 Problem with port on APF

    +

    Date Identified: 45940

    + +

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

    + +
    +
    • + +
  • +
    +
    7:1 merge code update
    +
    + Complete + (2) High + +
    +
    +
    + + + +

    Status Updates: 11/3 - testing at BNA8

    + +
    +
    • + +
  • +
    +
    Raise the fill height ob the DTC's approx 2 "
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 45965

    +

    Date Completed: 45966.0

    +

    Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".

    + +
    +
    • + +
  • +
    +
    Semi-Auto Exception Arm Logic
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14

    + +
    +
    • + +
  • +
    +
    PS Conveyor chute clearing Issues
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 2025-10-17

    +

    Status Updates: complete

    + +
    +
    • + +
  • +
    +
    Tipper timer
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 2025-10-19

    +

    Status Updates: 10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD +KK 10/19 - Fixed

    + +
    +
    • + +
  • +
    +
    SCADA Accurate Status Reads
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Update SCADA status accuracy with info sent from Beumer

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/14 - All necessary information received from Beumer to execute change +10/16 - closed

    + +
    +
    • + +
  • +
    +
    Problem Solve dead rollers
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: First few rollers not able to be engaged due to missing part on both Problem Solve lines

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/14 - First problem solve line complete, second will be complete by EOD

    + +
    +
    • + +
  • +
    +
    Jam Reset Button needed at end of NC Jackpots
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: There is no reset at the end of the NC sorters need to be at proximity of jam clearing

    +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: 10/17 - buttons there, programimed, waiting on bracket

    + +
    +
    • +
  • Jam Reset buttons on Bulk divert platforms to be relocated
    @@ -3978,7 +5170,7 @@ KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcom
    -
    Monitor Items (10)
    +
    Monitor Items (16)
    • @@ -3999,6 +5191,118 @@ KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcom
    • +
  • +
    +
    Logic for Semi induct D is off very low throughput see video
    +
    + Monitor + (2) High + +
    +
    +
    + +

    Date Identified: 10/16/2025

    + +

    Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations

    +

    Image: see video in comments

    +
    +
    • + +
  • +
    +
    Replicate logic timers from semi VS-D to the rest of the semis
    +
    + Monitor + (1) Very High + +
    +
    +
    +

    Description: Logic timers from semi-auto at all virtual sorters need to be adjusted

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/16 - fix applied monitor as VS become active

    + +
    +
    • + +
  • +
    +
    Logic for Semi induct D is off very low throughput see video
    +
    + Monitor + (2) High + +
    +
    +
    +

    Description: Semi Auto D induct

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations

    +

    Image: see video in comments

    +
    +
    • + +
  • +
    +
    One major issue and one minor issue with the non-con system: +No-reads are really frequent +The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
    +
    + Monitor + (2) High + +
    +
    +
    +

    Description: NON con sorter 1 and 2 not diverting

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. +IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. +KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    + +
    +
    • + +
  • +
    +
    DTC chutes on VS-B is randomly disabling
    +
    + Monitor + + +
    +
    +
    + +

    Date Identified: 45952

    + +

    Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

    + +
    +
    • + +
  • +
    +
    Replicate logic timers from semi VS-D to the rest of the semis
    +
    + Monitor + (1) Very High + +
    +
    +
    +

    Description: Logic timers from semi-auto at all virtual sorters need to be adjusted

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/16 - fix applied monitor as VS become active

    + +
    +
    • +
  • Logic for Semi induct D is off very low throughput see video
    @@ -4176,9 +5480,281 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    -
    Open Items (3)
    +
    Open Items (18)
      +
    • +
      +
      PS11-11CH6NC Intralox Sorter (S02)
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Blue light for semi induct D is on when chute is empty
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Need 1 button to turn on ALL inducts. I am having to turn them on one by one
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      One major issue and one minor issue with the non-con system: +No-reads are really frequent +The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Evaluate jam logic /die back on bypasses.
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Non Con flow issues -- missorts to S02207
      +
      + Incomplete + + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      DTC chutes on VS-B is randomly disabling
      +
      + Incomplete + + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Encoder failure (4x) + 2 x
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      SCADA performance issue
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      7:1 merge code update
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      3:1 merge code update
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Estops are getting damaged on the UL lane
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Raise the fill height ob the DTC's approx 2 "
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      3:1 merge code update
      +
      + Incomplete + (2) High + +
      +
      +
      +

      Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

      + + +

      Status Updates: 11/3 - no update... Igor at BNA8

      + +
      +
      • + +
    • +
      +
      Estops are getting damaged on the UL lane
      +
      + Incomplete + (2) High + +
      +
      +
      +

      Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

      +

      Date Identified: 45965

      + + + +
      +
      • +
    • NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
      @@ -4239,9 +5815,281 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      -
      Incomplete Items (3)
      +
      Incomplete Items (18)
        +
      • +
        +
        PS11-11CH6NC Intralox Sorter (S02)
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Blue light for semi induct D is on when chute is empty
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Need 1 button to turn on ALL inducts. I am having to turn them on one by one
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        One major issue and one minor issue with the non-con system: +No-reads are really frequent +The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Evaluate jam logic /die back on bypasses.
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Non Con flow issues -- missorts to S02207
        +
        + Incomplete + + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        DTC chutes on VS-B is randomly disabling
        +
        + Incomplete + + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Encoder failure (4x) + 2 x
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        SCADA performance issue
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        7:1 merge code update
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        3:1 merge code update
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Estops are getting damaged on the UL lane
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Raise the fill height ob the DTC's approx 2 "
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        3:1 merge code update
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

        + + +

        Status Updates: 11/3 - no update... Igor at BNA8

        + +
        +
        • + +
      • +
        +
        Estops are getting damaged on the UL lane
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

        +

        Date Identified: 45965

        + + + +
        +
        • +
      • NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
        @@ -4308,11 +6156,11 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

        Autstand/Beumer
        -
        4
        +
        8
        Total
        -
        4
        +
        7
        Closed
        @@ -4320,11 +6168,11 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

        Monitor
        -
        0
        +
        1
        Open
        -
        0
        +
        1
        Incomplete
        @@ -4332,13 +6180,13 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

        - + - - + + - - + +
        @@ -4407,8 +6255,8 @@ KK 10/19 - Done

        -

        Date Identified: 2025-10-22

        -

        Date Completed: 2025-11-04

        +

        Date Identified: 45952

        +

        Date Completed: 45965.0

        Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".

        @@ -4434,17 +6282,35 @@ KK 10/19 - Done

        -
        Oldest 3 Unaddressed Items
        +
        Oldest 3 Unaddressed Items (1)
          -
        • No unaddressed items
          • + +
        • +
          +
          Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
          +
          + Incomplete + + +
          +
          +
          + + + + + +
          +
          • +
        - +
        -
        Closed Items (4)
        +
        Closed Items (7)
        • @@ -4466,6 +6332,61 @@ KK 10/19 - Done

        • +
      • +
        +
        pe missing prob solve ak chute
        +
        + Complete + (3) Medium + +
        +
        +
        + +

        Date Identified: 2025-10-29

        + +

        Status Updates: Completed 10/29

        + +
        +
        • + +
      • +
        +
        Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
        +
        + Complete + + +
        +
        +
        + +

        Date Identified: 45952

        +

        Date Completed: 45965.0

        +

        Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".

        + +
        +
        • + +
      • +
        +
        Semi induct D - light not allumintating green
        +
        + Complete + + +
        +
        +
        + +

        Date Identified: 10/15/2025

        +

        Date Completed: 2025-10-19

        +

        Status Updates: KK 10/18 - Need further clarification +KK 10/19 - Done

        + +
        +
        • +
      • Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
        @@ -4535,18 +6456,54 @@ KK 10/19 - Done

        -
        Open Items (0)
        +
        Open Items (1)
          -
        • No open items
          • + +
        • +
          +
          Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
          +
          + Incomplete + + +
          +
          +
          + + + + + +
          +
          • +
        -
        Incomplete Items (0)
        +
        Incomplete Items (1)
          -
        • No incomplete items
          • + +
        • +
          +
          Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
          +
          + Incomplete + + +
          +
          +
          + + + + + +
          +
          • +
        @@ -4559,11 +6516,11 @@ KK 10/19 - Done

        Autstand/DCS
        -
        3
        +
        6
        Total
        -
        3
        +
        6
        Closed
        @@ -4583,10 +6540,10 @@ KK 10/19 - Done

        - + - + @@ -4694,7 +6651,7 @@ KK 10/19 - Done

        -
        Closed Items (3)
        +
        Closed Items (6)
        • @@ -4751,6 +6708,60 @@ KK 10/19 - Done

        • +
      • +
        +
        Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated
        +
        + Complete + (2) Hgh + +
        +
        +
        +

        Description: 10/17- Autstand and DCS to evaluate and make adjustmets

        +

        Date Identified: 10/17

        +

        Date Completed: 2025-10-18

        +

        Status Updates: IH 10/18 Updates made to flow splitter logic to refine the window of the "pop-up rollers"

        + +
        +
        • + +
      • +
        +
        PS collector photo eyes are not feeding into each other
        +
        + Complete + + +
        +
        +
        +

        Description: PS collector photo eyes - both collectors

        +

        Date Identified: 10/16/2025

        +

        Date Completed: 2025-10-18

        +

        Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

        + +
        +
        • + +
      • +
        +
        Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.
        +
        + Complete + + +
        +
        +
        +

        Description: Non-Con sorter

        +

        Date Identified: 10/18/2025

        +

        Date Completed: 2025-10-18

        +

        Status Updates: KK 10/18 - Our system can not tell if a package has plastic securement strips

        + +
        +
        • +
      @@ -4790,23 +6801,23 @@ KK 10/19 - Done

      Beumer
      -
      32
      +
      64
      Total
      -
      26
      +
      50
      Closed
      -
      5
      +
      10
      Monitor
      -
      1
      +
      4
      Open
      -
      1
      +
      4
      Incomplete
      @@ -4814,13 +6825,13 @@ KK 10/19 - Done

      - + - - - - - + + + + +
      @@ -5110,24 +7121,6 @@ confirmed that it works

      -
      -
      • - -
    • -
      -
      At inducts evaluate why "conveyable" boxes are being rejected at induction
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Is aligner working as expected? Skewed boxes triggering as oversized

      -

      Date Identified: 2025-10-19

      - - -
      • @@ -5146,6 +7139,24 @@ confirmed that it works

      +
    +
    • + +
  • +
    +
    At inducts evaluate why "conveyable" boxes are being rejected at induction
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Is aligner working as expected? Skewed boxes triggering as oversized

    +

    Date Identified: 2025-10-19

    + + +
    • @@ -5473,9 +7484,45 @@ confirmed that it works

    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items (3)
      +
    • +
      +
      At inducts evaluate why "conveyable" boxes are being rejected at induction
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Packages are being inducted on occupied trays
      +
      + Incomplete + (1) Very Hgh + +
      +
      +
      + + + + + +
      +
      • +
    • Lane Not Available Metric too high
      @@ -5501,7 +7548,7 @@ confirmed that it works

      -
      Closed Items (26)
      +
      Closed Items (50)
      • @@ -5794,6 +7841,443 @@ confirmed that it works

        +
      +
      • + +
    • +
      +
      Air Knife over shooting takeaway conveyor
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Too many packages are falling in netting. Add add'l netting ? refocus air knife?

      +

      Date Identified: 2025-10-19

      + +

      Status Updates: 10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate

      + +
      +
      • + +
    • +
      +
      Deep dive missorts (file shared)
      +
      + Complete + + +
      +
      +
      + +

      Date Identified: 2025-10-22

      + +

      Status Updates: Incomplete

      + +
      +
      • + +
    • +
      +
      Aligner catch point on IND2C-s
      +
      + Complete + + +
      +
      +
      + +

      Date Identified: 2025-10-22

      + +

      Status Updates: Incomplete

      + +
      +
      • + +
    • +
      +
      Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset
      +
      + Complete + + +
      +
      +
      + +

      Date Identified: 2025-10-22

      + +

      Status Updates: Incomplete

      + +
      +
      • + +
    • +
      +
      Inductions are going directly on bellowsco
      +
      + Complete + (1) Very Hgh + +
      +
      +
      +

      Description: Experiencing too many items on bellow... causing sorter to stop

      +

      Date Identified: 2025-10-22

      + + + +
      +
      • + +
    • +
      +
      Carrier disabled to shut down the sorter
      +
      + Complete + (1) Very Hgh + +
      +
      +
      +

      Description: Sorter shutting down too often

      +

      Date Identified: 2025-10-22

      + +

      Status Updates: 30% disable threshold... confirm reenable

      + +
      +
      • + +
    • +
      +
      Missorts
      +
      + Complete + (1) Very Hgh + +
      +
      +
      +

      Description: File with missorts shared.

      +

      Date Identified: 2025-10-20

      + +

      Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report

      + +
      +
      • + +
    • +
      +
      Estop not reporting on BGFusion/Scada
      +
      + Complete + 2) High + +
      +
      +
      +

      Description: Sorter stopped could not find root cause. Estop was triggered and not communicated

      +

      Date Identified: 2025-10-21

      + + + +
      +
      • + +
    • +
      +
      Semi-Auto Package marking X's
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)

      +

      Date Identified: 10/6/2025

      + +

      Status Updates: 10/14 - Beumer to start painting after sort tonight at VS-D +VS B C A complete... VS-d ECD 10/17 night + +10/18 confirm if compete

      + +
      +
      • + +
    • +
      +
      VS-D Auto-Induct Jams/Faults
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate

      +

      Image: fixed finger gaurds

      +
      +
      • + +
    • +
      +
      Throughput Limit on SCADA
      +
      + Complete + (4) Low + +
      +
      +
      +

      Description: Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: 10/17 was used for testing is now disabled

      + +
      +
      • + +
    • +
      +
      SCADA Accurate Status Reads
      +
      + Complete + (6) Complete + +
      +
      +
      +

      Description: Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 10/14/2025

      +

      Status Updates: 10/14 - Autstand now has all of the program info from Beumer to connect statuses +10/17 resolved

      + +
      +
      • + +
    • +
      +
      Auto-Induct Restart
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station

      +

      Date Identified: 10/15/2025

      +

      Date Completed: 10/17

      +

      Status Updates: 10/17 -- related to the global start? montor +confirmed that it works

      + +
      +
      • + +
    • +
      +
      Operations requested the Problem Solve chutes from A and C to be disabled since not staffed
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: 10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable

      +

      Date Identified: 10/17

      +

      Date Completed: 10/17

      + + +
      +
      • + +
    • +
      +
      False Jam ( Rest every 6 mins)
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: S013018

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: KK 10/18 - Reassigned to Beumer

      + +
      +
      • + +
    • +
      +
      BYPASS ATOC Auto induct reoccuring flase Jam
      +
      + Complete + + +
      +
      +
      + +

      Date Identified: 10/16/2025

      + +

      Status Updates: KK 10/18 - Reassigned to Beumer

      + +
      +
      • + +
    • +
      +
      Allocations are correct - wrong packages coming down
      +
      + Complete + + +
      +
      +
      +

      Description: S014024 CHUTE

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: 10/18 will investigate

      + +
      +
      • + +
    • +
      +
      Auto induct - D back fireing packages that can go - also demissionier is off
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Auto induct - 7d

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: 10/18 will investigate

      + +
      +
      • + +
    • +
      +
      Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Chute S014072

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: 10/18 will investigate

      + +
      +
      • + +
    • +
      +
      BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Bypass DA

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: 10/18 - will investigate

      + +
      +
      • + +
    • +
      +
      false jam
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Lane S014024

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams

      + +
      +
      • + +
    • +
      +
      DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Main Sorter

      +

      Date Identified: 10/18/2025

      + +

      Status Updates: 10/18 - need update for ops on how DBS works

      + +
      +
      • + +
    • +
      +
      jiffies getting caught in belows causing sorter to shutdown
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Cells on Main sorter

      +

      Date Identified: 10/18/2025

      + + + +
      +
      • + +
    • +
      +
      Provide Bellow clearing procedures
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Document the process for clearing bellows for RME

      +

      Date Identified: 2025-10-17

      + + +
      • @@ -5983,7 +8467,7 @@ confirmed that it works

      -
      Monitor Items (5)
      +
      Monitor Items (10)
      • @@ -6079,15 +8563,162 @@ confirmed that it works

      +
    • +
      +
      Bypasses Not On Due to Auto-Induct Status
      +
      + Monitor + (1) Very High + +
      +
      +
      +

      Description: Bypasses were turned off several times during testing

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 10/17

      +

      Status Updates: 10/14 - Bryan to update code tomorrow +10/15 - Bypasses had to be manually turned on when crossbelt stopped +10/16 - Fix applied, monitor

      + +
      +
      • + +
    • +
      +
      Diverting onto Bellows from Bypass, adjust carrier aim
      +
      + Monitor + (3) Medium + +
      +
      +
      +

      Description: Confirm divert points for auto and semi-auto inducts

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles

      + +
      +
      • + +
    • +
      +
      Divert Points to Pallet Chutes
      +
      + Monitor + (3) Medium + +
      +
      +
      +

      Description: Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/14 - Check the chutes that have missorts and jams at the top +10/17 - chutes checked and made adjustments Monitor

      + +
      +
      • + +
    • +
      +
      IND2A-22 Carrier Induct Timing
      +
      + Monitor + (3) Medium + +
      +
      +
      +

      Description: Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: 10/17 - beumer to monitor

      +

      Image: IMG_4519.jpg

      +
      +
      • + +
    • +
      +
      Induct 5B (Bypass induct C->) rejecting packages within MTBH
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: IND5B-5 (Induct platform VSB)

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: 10/18 - will verify Will check calibration, waiting on tool

      + +
      +
      • +
    -
    Open Items (1)
    +
    Open Items (4)
      +
    • +
      +
      At inducts evaluate why "conveyable" boxes are being rejected at induction
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Packages are being inducted on occupied trays
      +
      + Incomplete + (1) Very Hgh + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Lane Not Available Metric too high
      +
      + Incomplete + (1) Very Hgh + +
      +
      +
      + + + +

      Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

      + +
      +
      • +
    • Lane Not Available Metric too high
      @@ -6112,9 +8743,63 @@ confirmed that it works

      -
      Incomplete Items (1)
      +
      Incomplete Items (4)
        +
      • +
        +
        At inducts evaluate why "conveyable" boxes are being rejected at induction
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Packages are being inducted on occupied trays
        +
        + Incomplete + (1) Very Hgh + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Lane Not Available Metric too high
        +
        + Incomplete + (1) Very Hgh + +
        +
        +
        + + + +

        Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

        + +
        +
        • +
      • Lane Not Available Metric too high
        @@ -6145,11 +8830,11 @@ confirmed that it works

        Caljan
        -
        4
        +
        8
        Total
        -
        4
        +
        8
        Closed
        @@ -6169,10 +8854,10 @@ confirmed that it works

        - + - + @@ -6300,7 +8985,7 @@ https://t.corp.amazon.com/V1969041198
        -
        Closed Items (4)
        +
        Closed Items (8)
        • @@ -6377,6 +9062,80 @@ https://t.corp.amazon.com/V1969041198
        • +
      • +
        +
        Photoeyes at Caljan not wired properly
        +
        + Complete + (2) High + +
        +
        +
        +

        Description: Photoeyes stop the line vs feeding when blocked

        +

        Date Identified: 10/15/2025

        + +

        Status Updates: Autstand jumped out the photoeyes to get them operational +10/17 SS contacted Caljan... waiting on date for tech

        + +
        +
        • + +
      • +
        +
        Maxx Reach at DD 332 not working +https://t.corp.amazon.com/V1969041198
        +
        + Complete + (2) High + +
        +
        +
        +

        Description: OB Fluid

        +

        Date Identified: 10/15/2025

        + +

        Status Updates: 10/17 Sherri contacted Caljan and arranged for RME to have remote tech support

        + +
        +
        • + +
      • +
        +
        Max Reach 100% PE logic is backwards All 300 and 100 DD
        +
        + Complete + + +
        +
        +
        +

        Description: Outbound

        +

        Date Identified: 10/16/2025

        + +

        Status Updates: KK 10/18 - Reassigned to Caljan

        + +
        +
        • + +
      • +
        +
        Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move
        +
        + Complete + (2) High + +
        +
        +
        + +

        Date Identified: 10/16/2025

        + +

        Status Updates: KK 10/18 - Reassigned to Caljan

        + +
        +
        • +
      @@ -6416,23 +9175,23 @@ https://t.corp.amazon.com/V1969041198
      DCS
      -
      25
      +
      50
      Total
      -
      22
      +
      36
      Closed
      -
      1
      +
      2
      Monitor
      -
      2
      +
      12
      Open
      -
      2
      +
      12
      Incomplete
      @@ -6440,13 +9199,13 @@ https://t.corp.amazon.com/V1969041198
    - + - - - - - + + + + +
    @@ -6664,6 +9423,26 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Maint jack for tippers
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers. +10/22: PO Pending for 1 Jack +10/23: ETA Shipping Date of Tipper Jack is 10/31/2025

    + +
    +
    • +
  • Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
    @@ -6700,26 +9479,6 @@ https://t.corp.amazon.com/V1969041198
    • -
  • -
    -
    Maint jack for tippers
    -
    - Complete - (2) High - -
    -
    -
    - -

    Date Identified: 10/17/2025

    - -

    Status Updates: 10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers. -10/22: PO Pending for 1 Jack -10/23: ETA Shipping Date of Tipper Jack is 10/31/2025

    - -
    -
    • -
  • Non Con Chute/Maint access. Need Latch upgrade
    @@ -6958,7 +9717,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (2)
    +
    Oldest 3 Unaddressed Items (3)
    • @@ -6981,7 +9740,25 @@ https://t.corp.amazon.com/V1969041198
  • -
    3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
    +
    NCS1-1 aligner belt failed
    +
    + Incomplete + (1) Very High + 7 days +
    +
    +
    +

    Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

    +

    Date Identified: 2025-11-01

    + +

    Status Updates: 11/3 - still waiting on belt to be delivered

    + +
    +
    • + +
  • +
    +
    ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
    Incomplete (2) High @@ -6992,7 +9769,7 @@ https://t.corp.amazon.com/V1969041198

    Date Identified: 2025-11-04

    -

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    +

    Status Updates: 11/4 - Wes Matthews reviewed with Jesse

    • @@ -7004,7 +9781,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (22)
    +
    Closed Items (36)
    • @@ -7131,6 +9908,264 @@ https://t.corp.amazon.com/V1969041198
    +

    Status Updates: 10/18 - no update +10/22: A waiting CR

    + +
    + + +
  • +
    +
    oil leak in NON CON near chute S02-202CH
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: S02-202CH

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: No Oil Present at Chute (Fire Suppression Pipe is Leaking)

    + +
    +
    • + +
  • +
    +
    oil leak in NON CON near chute QAA-3CH
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: QAA-3CH

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: No Oil Present at Chute

    + +
    +
    • + +
  • +
    +
    packages being re inducted into ps bottom belt - hits the belt - needs to be raised
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: PS collector re induct chutes

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: Cannot raise belt

    + +
    +
    • + +
  • +
    +
    Maint jack for tippers
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers. +10/22: PO Pending for 1 Jack +10/23: ETA Shipping Date of Tipper Jack is 10/31/2025

    + +
    +
    • + +
  • +
    +
    UL4-15 damaged belt
    +
    + Complete + + +
    +
    +
    + + + + + +
    +
    • + +
  • +
    +
    PS6-3
    +
    + Complete + + +
    +
    +
    +

    Description: Noisy when running, side pan is very warm to the touch

    +

    Date Identified: 2025-10-18

    + +

    Status Updates: F14041

    + +
    +
    • + +
  • +
    +
    UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)
    +
    + Complete + (1) Very High + +
    +
    +
    + +

    Date Identified: 2025-10-18

    + + + +
    +
    • + +
  • +
    +
    Flow turn Belt Replacement
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Flow turn belts incorrectly manufactured and need to be replaced

    +

    Date Identified: 10/10/2025

    + +

    Status Updates: 10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced

    + +
    +
    • + +
  • +
    +
    Semi-Auto Phantom Jams
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 - DCS surveyed... on going. +10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process +10/22: Inbound Completed; Working on Bypass and PS conveyance

    + +
    +
    • + +
  • +
    +
    NC End of Sorter Chute
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW

    + +
    +
    • + +
  • +
    +
    NC Sorter Aligner
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate

    +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/17 - fixed.

    + +
    +
    • + +
  • +
    +
    Catch point at DD118 fluid load
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: 10/17 -Weld failed. DCS bolted sidepan. Check other pans

    +

    Date Identified: 10/17

    + +

    Status Updates: 10/18 - resolved

    + +
    +
    • + +
  • +
    +
    NC flow splitter has worn rollers
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned

    +

    Date Identified: 10/17

    + +

    Status Updates: 10/18 - still pending +10/22: awaiting Down time window will take several down times to complete

    + +
    +
    • + +
  • +
    +
    Add air pressure valves (autstand request to DCS)
    +
    + Complete + (3) Medium + +
    +
    +
    + + +

    Status Updates: 10/18 - no update 10/22: A waiting CR

    @@ -7415,7 +10450,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Monitor Items (1)
    +
    Monitor Items (2)
    • @@ -7437,15 +10472,214 @@ https://t.corp.amazon.com/V1969041198
    • +
  • +
    +
    Semi-Auto Chute Sidepan Reinforcement
    +
    + Monitor + (2) High + +
    +
    +
    +

    Description: Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 -- investigated... no issues identified monitor +11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel

    + +
    +
    • +
    -
    Open Items (2)
    +
    Open Items (12)
      +
    • +
      +
      Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      PS chute lip is catching ps boxes
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Non Con Chute/Maint access. Need Latch upgrade
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      UL21-24 Failed (belts and shaft)
      +
      + Incomplete + (1) Very High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      Motor falling on HSQ gappers.. 2x (3:1 merge)
      +
      + Incomplete + (2) High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      PRS4-2 Motor Replacement
      +
      + Incomplete + High + +
      +
      +
      + + + + + +
      +
      • + +
    • +
      +
      NCS1-1 aligner belt failed
      +
      + Incomplete + (1) Very High + +
      +
      +
      +

      Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

      +

      Date Identified: 2025-11-01

      + +

      Status Updates: 11/3 - still waiting on belt to be delivered

      + +
      +
      • + +
    • +
      +
      ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
      +
      + Incomplete + (2) High + +
      +
      +
      + +

      Date Identified: 2025-11-04

      + +

      Status Updates: 11/4 - Wes Matthews reviewed with Jesse

      + +
      +
      • + +
    • +
      +
      2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.
      +
      + Incomplete + (2) High + +
      +
      +
      + +

      Date Identified: 2025-11-04

      + +

      Status Updates: 11/4 Wes Matthews reviewed with Jesse

      + +
      +
      • + +
    • +
      +
      3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
      +
      + Incomplete + (2) High + +
      +
      +
      + +

      Date Identified: 2025-11-04

      + +

      Status Updates: 11/4 Wes Matthews reviewed with Jesse

      + +
      +
      • +
    • NCS1-1 aligner belt failed
      @@ -7488,9 +10722,189 @@ https://t.corp.amazon.com/V1969041198
      -
      Incomplete Items (2)
      +
      Incomplete Items (12)
        +
      • +
        +
        Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        PS chute lip is catching ps boxes
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Non Con Chute/Maint access. Need Latch upgrade
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        UL21-24 Failed (belts and shaft)
        +
        + Incomplete + (1) Very High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        Motor falling on HSQ gappers.. 2x (3:1 merge)
        +
        + Incomplete + (2) High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        PRS4-2 Motor Replacement
        +
        + Incomplete + High + +
        +
        +
        + + + + + +
        +
        • + +
      • +
        +
        NCS1-1 aligner belt failed
        +
        + Incomplete + (1) Very High + +
        +
        +
        +

        Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

        +

        Date Identified: 2025-11-01

        + +

        Status Updates: 11/3 - still waiting on belt to be delivered

        + +
        +
        • + +
      • +
        +
        ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
        +
        + Incomplete + (2) High + +
        +
        +
        + +

        Date Identified: 2025-11-04

        + +

        Status Updates: 11/4 - Wes Matthews reviewed with Jesse

        + +
        +
        • + +
      • +
        +
        2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.
        +
        + Incomplete + (2) High + +
        +
        +
        + +

        Date Identified: 2025-11-04

        + +

        Status Updates: 11/4 Wes Matthews reviewed with Jesse

        + +
        +
        • + +
      • +
        +
        3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
        +
        + Incomplete + (2) High + +
        +
        +
        + +

        Date Identified: 2025-11-04

        + +

        Status Updates: 11/4 Wes Matthews reviewed with Jesse

        + +
        +
        • +
      • NCS1-1 aligner belt failed
        @@ -7539,11 +10953,11 @@ https://t.corp.amazon.com/V1969041198
        DCS/Autstand
        -
        1
        +
        2
        Total
        -
        1
        +
        2
        Closed
        @@ -7563,10 +10977,10 @@ https://t.corp.amazon.com/V1969041198
        - + - + @@ -7631,7 +11045,7 @@ https://t.corp.amazon.com/V1969041198
        -
        Closed Items (1)
        +
        Closed Items (2)
        • @@ -7652,6 +11066,24 @@ https://t.corp.amazon.com/V1969041198
        • +
      • +
        +
        caljan at comm cable was ripped out
        +
        + Complete + + +
        +
        +
        +

        Description: dock door 223

        +

        Date Identified: 10/16/2025

        +

        Date Completed: 2025-10-21

        +

        Status Updates: KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine

        + +
        +
        • +
      @@ -7691,11 +11123,11 @@ https://t.corp.amazon.com/V1969041198
    DCS/Flow-Turn
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -7715,10 +11147,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -7783,7 +11215,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -7804,6 +11236,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    PS3-1 merge
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Shaft walked causing the belts to come off track and destroy 2 belts

    +

    Date Identified: 2025-10-18

    +

    Date Completed: 2025-10-19

    +

    Status Updates: AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored

    + +
    +
    • +
    @@ -7843,11 +11293,11 @@ https://t.corp.amazon.com/V1969041198
    DCS/RME
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -7867,10 +11317,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -7935,7 +11385,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -7956,6 +11406,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    UL7-17 Belt has a rip
    +
    + Complete + + +
    +
    +
    +

    Description: Rip in belt the size of a dollar bill

    +

    Date Identified: 2025-10-18

    +

    Date Completed: 2025-10-18

    +

    Status Updates: AM 10/19 - RME replaced this belt

    + +
    +
    • +
    @@ -7995,23 +11463,23 @@ https://t.corp.amazon.com/V1969041198
    Datalogic
    -
    5
    +
    10
    Total
    -
    3
    +
    6
    Closed
    -
    1
    +
    2
    Monitor
    -
    1
    +
    2
    Open
    -
    1
    +
    2
    Incomplete
    @@ -8019,13 +11487,13 @@ https://t.corp.amazon.com/V1969041198
    - + - - - - - + + + + +
    @@ -8171,7 +11639,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items (2)
    • @@ -8189,6 +11657,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Add DHL label to Scan tunnel valid message
    +
    + Incomplete + (1) Very High + 12 days +
    +
    +
    +

    Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

    +

    Date Identified: 2025-10-27

    + + +
    • @@ -8199,7 +11685,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (3)
    +
    Closed Items (6)
    • @@ -8257,13 +11743,68 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    High Multi-Label Read Rate
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Unexpectedly high multi-read rate from scanners during LOT

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/14 - Datalogic prioritzing deep dive on these issues to identify root cause +10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3

    + +
    +
    • + +
  • +
    +
    Long-Term Error Tracking Solution
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Currently, manual pull of all images from Datalogic programs is required to ID issues

    +

    Date Identified: 10/8/2025

    + +

    Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up

    + +
    +
    • + +
  • +
    +
    Pull stats for error codes from Datalogic
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Need ability to pull error code stats from Datalogic

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 -- Jody to follow up with DL

    + +
    +
    • +
    -
    Monitor Items (1)
    +
    Monitor Items (2)
    • @@ -8284,13 +11825,31 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    No Read Rates - Trigger Timing Concerns
    +
    + Monitor + (5) Monitoring + +
    +
    +
    +

    Description: Confirm that the trigger timing from yesterday is fully resolved

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring

    + +
    +
    • +
    -
    Open Items (1)
    +
    Open Items (2)
    • @@ -8308,6 +11867,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Add DHL label to Scan tunnel valid message
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

    +

    Date Identified: 2025-10-27

    + + +
    • @@ -8317,7 +11894,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Incomplete Items (1)
    +
    Incomplete Items (2)
    • @@ -8335,6 +11912,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Add DHL label to Scan tunnel valid message
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

    +

    Date Identified: 2025-10-27

    + + +
    • @@ -8350,11 +11945,11 @@ https://t.corp.amazon.com/V1969041198
    FMH/Gorbel
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -8374,10 +11969,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8442,7 +12037,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -8463,6 +12058,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Maxx reach controls do not function as prescribed
    +
    + Complete + + +
    +
    +
    +

    Description: All OB fluid maxxx reaches

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: Gorbel and FMH on site for training/ support

    + +
    +
    • +
    @@ -8502,11 +12115,11 @@ https://t.corp.amazon.com/V1969041198
    Gorbel
    -
    2
    +
    4
    Total
    -
    2
    +
    4
    Closed
    @@ -8526,10 +12139,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8619,7 +12232,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (2)
    +
    Closed Items (4)
    • @@ -8655,6 +12268,42 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Destuffit fault at DD225
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Contact failed and estop jumped out ... could not retract/extend unit

    +

    Date Identified: 10/15/2025

    + + + +
    +
    • + +
  • +
    +
    DD218-DESTUFF-IT not properly working packing not able to climb up
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: DD218 Destuff-it

    +

    Date Identified: 10/15/2025

    + + +
    • @@ -8697,11 +12346,11 @@ https://t.corp.amazon.com/V1969041198
    MFO (Amazon)
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -8721,10 +12370,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8789,7 +12438,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -8810,6 +12459,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Confirm D2C is Working
    +
    + Complete + (6) Complete + +
    +
    +
    +

    Description: Verify all D2C lanes are mapped properly

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/14/2025

    +

    Status Updates: 10/18 -- complete confirmed

    + +
    +
    • +
    @@ -8849,11 +12516,11 @@ https://t.corp.amazon.com/V1969041198
    MISC
    -
    8
    +
    14
    Total
    -
    7
    +
    14
    Closed
    @@ -8861,11 +12528,11 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    1
    +
    0
    Open
    -
    1
    +
    0
    Incomplete
    @@ -8873,13 +12540,13 @@ https://t.corp.amazon.com/V1969041198
    - + - - + + - - + +
    @@ -8933,7 +12600,7 @@ https://t.corp.amazon.com/V1969041198
    -
    No Priority (6 items)
    +
    No Priority (5 items)
    • @@ -9023,24 +12690,6 @@ https://t.corp.amazon.com/V1969041198
    -
    - - -
  • -
    -
    Testing Vendor report tool
    -
    - Incomplete - - -
    -
    -
    - - - - -
    • @@ -9064,37 +12713,145 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items
      +
    • No unaddressed items
      • +
    +
    + +
    + +
    +
    +
    Closed Items (14)
    +
      + +
    • +
      +
      Non - Con Jam rest button -
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: NCPRS2-1CH

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: duplicate

      + +
      +
    • -
      Testing Vendor report tool
      +
      Auto inducts / By passes do not start up with scata -
      - Incomplete - + Complete + (2) High
      +

      Date Identified: 10/15/2025

      +

      Status Updates: resolved

      + +
      +
      • + +
    • +
      +
      supply cabinet in NON Con
      +
      + Complete + + +
      +
      +
      +

      Description: NON Con

      +

      Date Identified: 10/16/2025

      • -
    -
    +
  • +
    +
    drop zone banner in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: drop zone banner in Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    printer station at both ends in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    5s area for emtpy carts in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    Fans in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • -
    - -
    -
    -
    Closed Items (7)
    -
      -
    • Non - Con Jam rest button -
      @@ -9236,54 +12993,18 @@ https://t.corp.amazon.com/V1969041198
      -
      Open Items (1)
      +
      Open Items (0)
        - -
      • -
        -
        Testing Vendor report tool
        -
        - Incomplete - - -
        -
        -
        - - - - - -
        -
        • - +
      • No open items
      -
      Incomplete Items (1)
      +
      Incomplete Items (0)
        - -
      • -
        -
        Testing Vendor report tool
        -
        - Incomplete - - -
        -
        -
        - - - - - -
        -
        • - +
      • No incomplete items
      @@ -9296,11 +13017,11 @@ https://t.corp.amazon.com/V1969041198
    Startup (Amazon)
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -9320,10 +13041,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -9388,7 +13109,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -9406,6 +13127,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Jam Clearing Equipment on Mezzanine
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?

    +

    Date Identified: 10/14/2025

    + + +
    • diff --git a/output/report-2025-11-08-15-18-53.json b/output/report-2025-11-08-16-58-32.json similarity index 52% rename from output/report-2025-11-08-15-18-53.json rename to output/report-2025-11-08-16-58-32.json index e03f207..cd55eec 100644 --- a/output/report-2025-11-08-15-18-53.json +++ b/output/report-2025-11-08-16-58-32.json @@ -1,10 +1,10 @@ { - "report_generated_at": "2025-11-08T15:18:53.184680", + "report_generated_at": "2025-11-08T16:58:32.877179", "vendors": [ { "vendor_name": "Amazon", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -14,6 +14,17 @@ }, "oldest_unaddressed": [], "very_high_priority_items": [ + { + "punchlist_name": "AWCS Multiple Destinations", + "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", @@ -28,6 +39,17 @@ ], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "AWCS Multiple Destinations", + "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", @@ -47,10 +69,10 @@ }, { "vendor_name": "Autstand", - "total_items": 91, - "closed_count": 78, - "open_count": 3, - "monitor_count": 10, + "total_items": 176, + "closed_count": 142, + "open_count": 18, + "monitor_count": 16, "updates_24h": { "added": [ { @@ -93,21 +115,21 @@ "age_days": 1 }, { - "punchlist_name": "3:1 merge code update", - "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": null, "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", - "status_updates": "11/3 - no update... Igor at BNA8", + "status_updates": null, "issue_image": null, "age_days": null }, { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "punchlist_name": "Blue light for semi induct D is on when chute is empty", + "description": null, "priority": "(2) High", - "date_identified": "45965", + "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": null, @@ -116,6 +138,83 @@ } ], "very_high_priority_items": [ + { + "punchlist_name": "Semi-Auto Exception Arm Logic", + "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "PS Conveyor chute clearing Issues", + "description": "Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-17 00:00:00", + "status": "Complete", + "status_updates": "complete", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Tipper timer", + "description": "Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "SCADA Accurate Status Reads", + "description": "Update SCADA status accuracy with info sent from Beumer", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", + "description": "10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42\" Monitor and update MCM01 flow splitter", + "priority": "(1) Very High", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Semi-Auto Exception Arm Logic", "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", @@ -206,6 +305,688 @@ } ], "high_priority_items": [ + { + "punchlist_name": "Problem Solve dead rollers", + "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", + "description": "There is no reset at the end of the NC sorters need to be at proximity of jam clearing", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "10/17 - buttons there, programimed, waiting on bracket", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", + "description": "JR button is behind the saefty fencing move to outside of fencingv (all areas)", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flow Splitter Verification", + "description": "Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset NC End of Sorter", + "description": "Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "\"Destination Not Attempted\" Reason Code", + "description": "Receiving \"Destination Not Attempted\" in the wrong use case/scenario for the NC Sorter, see screenshot", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-21 00:00:00", + "status": "Complete", + "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", + "issue_image": "image.png", + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed, realigned PE", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed - bad button, has been replaced", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map not showing cameras", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map: showing stopped but actually running C", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Fixed - corrected flow control on problem solve rollers", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", + "description": "10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/27 - Investigated, found no issues", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages not diverting on the correct intralox", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Label auto inducts", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": "2025-10-20 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "S012075 unavailable", + "description": "S012075", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/19 - Done", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", + "description": "Virtual sort D D2C S014041", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", + "description": "Problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", + "description": "BC problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", + "description": "Semi induct C", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", + "description": "Inbound", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Splitter logic adjusted", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", + "description": "VS-D (But I assume all virtual sorters)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "chute stays green even when chute is full", + "description": "Chute S014073", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "IH 10/18 Resolved. IO Mapping issue.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non- con packages coming down to lanes", + "description": "VS-D", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", + "description": "Inbound 3-1 merges", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "IH 10/19 SCADA Updated", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Blue light for semi induct D is on when chute is empty", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", + "description": "Non-Con sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "SEMI-D uneven flow of packages to each chute", + "description": "SEMI-D", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Disabled, pending physical removal", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Evaluate jam logic /die back on bypasses.", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "SCADA performance issue", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": "Semi Auto D induct", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": "NON con sorter 1 and 2 not diverting", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "45940", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 - testing at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - no update... Igor at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "45965", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": "45965", + "date_completed": "45966.0", + "status": "Complete", + "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Problem Solve dead rollers", "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", @@ -945,6 +1726,710 @@ } ], "closed_items": [ + { + "punchlist_name": "Semi-Auto Exception Arm Logic", + "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "PS Conveyor chute clearing Issues", + "description": "Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-17 00:00:00", + "status": "Complete", + "status_updates": "complete", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Tipper timer", + "description": "Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "SCADA Accurate Status Reads", + "description": "Update SCADA status accuracy with info sent from Beumer", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Problem Solve dead rollers", + "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", + "description": "There is no reset at the end of the NC sorters need to be at proximity of jam clearing", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "10/17 - buttons there, programimed, waiting on bracket", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", + "description": "JR button is behind the saefty fencing move to outside of fencingv (all areas)", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flow Splitter Verification", + "description": "Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Semi-Auto Chute fullness PE Height", + "description": "Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/17 - load logic was adjusted... monitor PE response.\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Jam Cam visibility in SCADA", + "description": "Autstand needs to set up passwords/remove pw for it to work in the scada", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "complete", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Chute 14041 Enable Issues", + "description": "DTC chute won't stay enabled even with cart in correct position and button pressed", + "priority": "(4) Low", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "VS-D, S01400 Pallet Chute Beacons - False Fullness", + "description": "Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018", + "priority": "(4) Low", + "date_identified": "10/14/25", + "date_completed": "10/15", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Semi-Auto Jam Beacons", + "description": "remove jam PE at chute", + "priority": "(4) Low", + "date_identified": "10/14/25", + "date_completed": "2025-10-28 00:00:00", + "status": "Complete", + "status_updates": "10/19 PE functionality diabled.. hardware removal to be scheduled TBD\nKK 11/4 - hareware was removed on 10/28", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC Dim Data", + "description": "AutStand not sending DIM data in S01 Message", + "priority": "(6) Complete", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/15 - Matt Specht fix mid sort\n10/17 - COMPLETE", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset NC End of Sorter", + "description": "Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS11_11_JR3", + "description": "Jam Reset PB is flashing sporadically", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "10/17 - in process\n10/18 KK - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "\"Destination Not Attempted\" Reason Code", + "description": "Receiving \"Destination Not Attempted\" in the wrong use case/scenario for the NC Sorter, see screenshot", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-21 00:00:00", + "status": "Complete", + "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", + "issue_image": "image.png", + "age_days": 24 + }, + { + "punchlist_name": "S013089 Blue Beacon", + "description": "Need to investigate ZMX Sensor, alignment causing false fullness indication", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Done, beacon replaced", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed, realigned PE", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed - bad button, has been replaced", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map not showing cameras", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map: showing stopped but actually running C", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Fixed - corrected flow control on problem solve rollers", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", + "description": "10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42\" Monitor and update MCM01 flow splitter", + "priority": "(1) Very High", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Bypasses are \"going to sleep\"", + "description": "10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running", + "priority": "(3) Medium", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", + "description": "10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/27 - Investigated, found no issues", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages not diverting on the correct intralox", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Label auto inducts", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": "2025-10-20 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "False blue lights", + "description": "S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)", + "priority": null, + "date_identified": "10/25/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 14 + }, + { + "punchlist_name": "S012075 unavailable", + "description": "S012075", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/19 - Done", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", + "description": "Virtual sort D D2C S014041", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there", + "description": "Flow Desk", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - That exists. Sherri showed several team members an dRME how to do this", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", + "description": "Problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", + "description": "BC problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", + "description": "Semi induct C", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non con diverts going down - becon alluminating but belt still running", + "description": "interlock", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Need clarification\nKK 10/19 - Closed", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", + "description": "Inbound", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Splitter logic adjusted", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", + "description": "VS-D (But I assume all virtual sorters)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "chute stays green even when chute is full", + "description": "Chute S014073", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "IH 10/18 Resolved. IO Mapping issue.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non- con packages coming down to lanes", + "description": "VS-D", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", + "description": "Inbound 3-1 merges", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "IH 10/19 SCADA Updated", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", + "description": "Non-Con sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "SEMI-D uneven flow of packages to each chute", + "description": "SEMI-D", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Disabled, pending physical removal", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "gap control at non con sorter.", + "description": "code change/ help with box tracking.", + "priority": null, + "date_identified": "2025-10-30 00:00:00", + "date_completed": "2025-11-04 00:00:00", + "status": "Complete", + "status_updates": "working on it today. /tomorrow\nKK 11/4 - 0 gap errors since logic update, closing this item", + "issue_image": null, + "age_days": 9 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "45940", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 - testing at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": "45965", + "date_completed": "45966.0", + "status": "Complete", + "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Semi-Auto Exception Arm Logic", "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", @@ -1805,6 +3290,72 @@ } ], "monitor_items": [ + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": "Semi Auto D induct", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": "NON con sorter 1 and 2 not diverting", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "DTC chutes on VS-B is randomly disabling", + "description": null, + "priority": null, + "date_identified": "45952", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", @@ -1917,6 +3468,171 @@ } ], "open_items": [ + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Blue light for semi induct D is on when chute is empty", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Evaluate jam logic /die back on bypasses.", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Non Con flow issues -- missorts to S02207", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "DTC chutes on VS-B is randomly disabling", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "SCADA performance issue", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - no update... Igor at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "45965", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", @@ -1952,6 +3668,171 @@ } ], "incomplete_items": [ + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Blue light for semi induct D is on when chute is empty", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Evaluate jam logic /die back on bypasses.", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Non Con flow issues -- missorts to S02207", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "DTC chutes on VS-B is randomly disabling", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "SCADA performance issue", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - no update... Igor at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "45965", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", @@ -1986,23 +3867,68 @@ "age_days": null } ], - "incomplete_count": 3 + "incomplete_count": 18 }, { "vendor_name": "Autstand/Beumer", - "total_items": 4, - "closed_count": 4, - "open_count": 0, + "total_items": 8, + "closed_count": 7, + "open_count": 1, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [], + "oldest_unaddressed": [ + { + "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + } + ], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "Semi induct D - light not allumintating green", + "description": null, + "priority": null, + "date_identified": "10/15/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Need further clarification\nKK 10/19 - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "pe missing prob solve ak chute", + "description": null, + "priority": "(3) Medium", + "date_identified": "2025-10-29 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Completed 10/29", + "issue_image": null, + "age_days": 10 + }, + { + "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", + "description": null, + "priority": null, + "date_identified": "45952", + "date_completed": "45965.0", + "status": "Complete", + "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Semi induct D - light not allumintating green", "description": null, @@ -2049,14 +3975,38 @@ } ], "monitor_items": [], - "open_items": [], - "incomplete_items": [], - "incomplete_count": 0 + "open_items": [ + { + "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + } + ], + "incomplete_items": [ + { + "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + } + ], + "incomplete_count": 1 }, { "vendor_name": "Autstand/DCS", - "total_items": 3, - "closed_count": 3, + "total_items": 6, + "closed_count": 6, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -2067,6 +4017,17 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", + "description": "10/17- Autstand and DCS to evaluate and make adjustmets", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 Updates made to flow splitter logic to refine the window of the \"pop-up rollers\"", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", "description": "10/17- Autstand and DCS to evaluate and make adjustmets", @@ -2080,6 +4041,39 @@ } ], "closed_items": [ + { + "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", + "description": "10/17- Autstand and DCS to evaluate and make adjustmets", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 Updates made to flow splitter logic to refine the window of the \"pop-up rollers\"", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS collector photo eyes are not feeding into each other", + "description": "PS collector photo eyes - both collectors", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.", + "description": "Non-Con sorter", + "priority": null, + "date_identified": "10/18/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Our system can not tell if a package has plastic securement strips", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", "description": "10/17- Autstand and DCS to evaluate and make adjustmets", @@ -2121,16 +4115,38 @@ }, { "vendor_name": "Beumer", - "total_items": 32, - "closed_count": 26, - "open_count": 1, - "monitor_count": 5, + "total_items": 64, + "closed_count": 50, + "open_count": 4, + "monitor_count": 10, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages are being inducted on occupied trays", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2144,6 +4160,72 @@ } ], "very_high_priority_items": [ + { + "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", + "description": "Bypasses were turned off several times during testing", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Monitor", + "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Inductions are going directly on bellowsco", + "description": "Experiencing too many items on bellow... causing sorter to stop", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Carrier disabled to shut down the sorter", + "description": "Sorter shutting down too often", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "30% disable threshold... confirm reenable", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Missorts", + "description": "File with missorts shared.", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", + "issue_image": null, + "age_days": 19 + }, + { + "punchlist_name": "Packages are being inducted on occupied trays", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Lane Not Available Metric too high", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", "description": "Bypasses were turned off several times during testing", @@ -2322,6 +4404,138 @@ "issue_image": null, "age_days": 21 }, + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estop not reporting on BGFusion/Scada", + "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", + "priority": "2) High", + "date_identified": "2025-10-21 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Semi-Auto Package marking X's", + "description": "Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)", + "priority": "(2) High", + "date_identified": "10/6/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", + "issue_image": null, + "age_days": 33 + }, + { + "punchlist_name": "Auto-Induct Restart", + "description": "After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "False Jam ( Rest every 6 mins)", + "description": "S013018", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", + "description": "IND5B-5 (Induct platform VSB)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/18 - will verify Will check calibration, waiting on tool", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", + "description": "Chute S014072", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", + "description": "Bypass DA", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "false jam", + "description": "Lane S014024", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - need update for ops on how DBS works", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", + "description": "Cells on Main sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", "description": "Is aligner working as expected? Skewed boxes triggering as oversized", @@ -2533,6 +4747,270 @@ "issue_image": null, "age_days": 20 }, + { + "punchlist_name": "Deep dive missorts (file shared)", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Aligner catch point on IND2C-s", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Inductions are going directly on bellowsco", + "description": "Experiencing too many items on bellow... causing sorter to stop", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Carrier disabled to shut down the sorter", + "description": "Sorter shutting down too often", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "30% disable threshold... confirm reenable", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Missorts", + "description": "File with missorts shared.", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", + "issue_image": null, + "age_days": 19 + }, + { + "punchlist_name": "Estop not reporting on BGFusion/Scada", + "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", + "priority": "2) High", + "date_identified": "2025-10-21 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Semi-Auto Package marking X's", + "description": "Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)", + "priority": "(2) High", + "date_identified": "10/6/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", + "issue_image": null, + "age_days": 33 + }, + { + "punchlist_name": "VS-D Auto-Induct Jams/Faults", + "description": "Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate", + "issue_image": "fixed finger gaurds", + "age_days": 25 + }, + { + "punchlist_name": "Throughput Limit on SCADA", + "description": "Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.", + "priority": "(4) Low", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 was used for testing is now disabled", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "SCADA Accurate Status Reads", + "description": "Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.", + "priority": "(6) Complete", + "date_identified": "10/14/25", + "date_completed": "10/14/25", + "status": "Complete", + "status_updates": "10/14 - Autstand now has all of the program info from Beumer to connect statuses\n10/17 resolved", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Auto-Induct Restart", + "description": "After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Operations requested the Problem Solve chutes from A and C to be disabled since not staffed", + "description": "10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable", + "priority": "(3) Medium", + "date_identified": "10/17", + "date_completed": "10/17", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "False Jam ( Rest every 6 mins)", + "description": "S013018", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", + "description": null, + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Allocations are correct - wrong packages coming down", + "description": "S014024 CHUTE", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", + "description": "Chute S014072", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", + "description": "Bypass DA", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "false jam", + "description": "Lane S014024", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - need update for ops on how DBS works", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", + "description": "Cells on Main sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Provide Bellow clearing procedures", + "description": "Document the process for clearing bellows for RME", + "priority": "(3) Medium", + "date_identified": "2025-10-17 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Air Knife over shooting takeaway conveyor", + "description": "Too many packages are falling in netting. Add add'l netting ? refocus air knife?", + "priority": "(3) Medium", + "date_identified": "2025-10-19 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate", + "issue_image": null, + "age_days": 20 + }, { "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", "description": "Is aligner working as expected? Skewed boxes triggering as oversized", @@ -2634,6 +5112,61 @@ } ], "monitor_items": [ + { + "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", + "description": "Bypasses were turned off several times during testing", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Monitor", + "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Diverting onto Bellows from Bypass, adjust carrier aim", + "description": "Confirm divert points for auto and semi-auto inducts", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Divert Points to Pallet Chutes", + "description": "Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/14 - Check the chutes that have missorts and jams at the top\n10/17 - chutes checked and made adjustments Monitor", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "IND2A-22 Carrier Induct Timing", + "description": "Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 - beumer to monitor", + "issue_image": "IMG_4519.jpg", + "age_days": 24 + }, + { + "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", + "description": "IND5B-5 (Induct platform VSB)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/18 - will verify Will check calibration, waiting on tool", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", "description": "Bypasses were turned off several times during testing", @@ -2691,6 +5224,39 @@ } ], "open_items": [ + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages are being inducted on occupied trays", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Lane Not Available Metric too high", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2704,6 +5270,39 @@ } ], "incomplete_items": [ + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages are being inducted on occupied trays", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Lane Not Available Metric too high", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2716,12 +5315,12 @@ "age_days": null } ], - "incomplete_count": 1 + "incomplete_count": 4 }, { "vendor_name": "Caljan", - "total_items": 4, - "closed_count": 4, + "total_items": 8, + "closed_count": 8, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -2732,6 +5331,39 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Photoeyes at Caljan not wired properly", + "description": "Photoeyes stop the line vs feeding when blocked", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", + "description": "OB Fluid", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", @@ -2767,6 +5399,50 @@ } ], "closed_items": [ + { + "punchlist_name": "Photoeyes at Caljan not wired properly", + "description": "Photoeyes stop the line vs feeding when blocked", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", + "description": "OB Fluid", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Max Reach 100% PE logic is backwards All 300 and 100 DD", + "description": "Outbound", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", @@ -2819,10 +5495,10 @@ }, { "vendor_name": "DCS", - "total_items": 25, - "closed_count": 22, - "open_count": 2, - "monitor_count": 1, + "total_items": 50, + "closed_count": 36, + "open_count": 12, + "monitor_count": 2, "updates_24h": { "added": [], "closed": [], @@ -2841,18 +5517,73 @@ "age_days": 7 }, { - "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, + { + "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", - "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "status_updates": "11/4 - Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 } ], "very_high_priority_items": [ + { + "punchlist_name": "Flow turn Belt Replacement", + "description": "Flow turn belts incorrectly manufactured and need to be replaced", + "priority": "(1) Very High", + "date_identified": "10/10/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", + "description": null, + "priority": "(1) Very High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "UL21-24 Failed (belts and shaft)", + "description": null, + "priority": "(1) Very High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, { "punchlist_name": "Flow turn Belt Replacement", "description": "Flow turn belts incorrectly manufactured and need to be replaced", @@ -2899,6 +5630,193 @@ } ], "high_priority_items": [ + { + "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", + "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Semi-Auto Phantom Jams", + "description": "Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC End of Sorter Chute", + "description": "Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Catch point at DD118 fluid load", + "description": "10/17 -Weld failed. DCS bolted sidepan. Check other pans", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - resolved", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NC flow splitter has worn rollers", + "description": "pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - still pending \n10/22: awaiting Down time window will take several down times to complete", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "oil leak in NON CON near chute S02-202CH", + "description": "S02-202CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "oil leak in NON CON near chute QAA-3CH", + "description": "QAA-3CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", + "description": "PS collector re induct chutes", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Cannot raise belt", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS chute lip is catching ps boxes", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Maint jack for tippers", + "description": null, + "priority": "(2) High", + "date_identified": "10/17/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PRS4-2 Motor Replacement", + "description": null, + "priority": "High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 - Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, { "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", @@ -3198,6 +6116,160 @@ "issue_image": null, "age_days": 23 }, + { + "punchlist_name": "Maint jack for tippers", + "description": null, + "priority": "(2) High", + "date_identified": "10/17/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "UL4-15 damaged belt", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS6-3", + "description": "Noisy when running, side pan is very warm to the touch", + "priority": null, + "date_identified": "2025-10-18 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "F14041", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", + "description": null, + "priority": "(1) Very High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Flow turn Belt Replacement", + "description": "Flow turn belts incorrectly manufactured and need to be replaced", + "priority": "(1) Very High", + "date_identified": "10/10/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "Semi-Auto Phantom Jams", + "description": "Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC End of Sorter Chute", + "description": "Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "NC Sorter Aligner", + "description": "NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 - fixed.", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Catch point at DD118 fluid load", + "description": "10/17 -Weld failed. DCS bolted sidepan. Check other pans", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - resolved", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NC flow splitter has worn rollers", + "description": "pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - still pending \n10/22: awaiting Down time window will take several down times to complete", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Add air pressure valves (autstand request to DCS)", + "description": null, + "priority": "(3) Medium", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - no update\n10/22: A waiting CR", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "oil leak in NON CON near chute S02-202CH", + "description": "S02-202CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "oil leak in NON CON near chute QAA-3CH", + "description": "QAA-3CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", + "description": "PS collector re induct chutes", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Cannot raise belt", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", "description": "Semi induct A", @@ -3332,6 +6404,17 @@ } ], "monitor_items": [ + { + "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", + "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", @@ -3345,6 +6428,116 @@ } ], "open_items": [ + { + "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS chute lip is catching ps boxes", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "UL21-24 Failed (belts and shaft)", + "description": null, + "priority": "(1) Very High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PRS4-2 Motor Replacement", + "description": null, + "priority": "High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, + { + "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 - Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3369,6 +6562,116 @@ } ], "incomplete_items": [ + { + "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS chute lip is catching ps boxes", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "UL21-24 Failed (belts and shaft)", + "description": null, + "priority": "(1) Very High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PRS4-2 Motor Replacement", + "description": null, + "priority": "High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, + { + "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 - Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3392,12 +6695,12 @@ "age_days": 4 } ], - "incomplete_count": 2 + "incomplete_count": 12 }, { "vendor_name": "DCS/Autstand", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3409,6 +6712,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "caljan at comm cable was ripped out", + "description": "dock door 223", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": "2025-10-21 00:00:00", + "status": "Complete", + "status_updates": "KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "caljan at comm cable was ripped out", "description": "dock door 223", @@ -3428,8 +6742,8 @@ }, { "vendor_name": "DCS/Flow-Turn", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3440,6 +6754,17 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "PS3-1 merge", + "description": "Shaft walked causing the belts to come off track and destroy 2 belts", + "priority": "(2) High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "PS3-1 merge", "description": "Shaft walked causing the belts to come off track and destroy 2 belts", @@ -3453,6 +6778,17 @@ } ], "closed_items": [ + { + "punchlist_name": "PS3-1 merge", + "description": "Shaft walked causing the belts to come off track and destroy 2 belts", + "priority": "(2) High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "PS3-1 merge", "description": "Shaft walked causing the belts to come off track and destroy 2 belts", @@ -3472,8 +6808,8 @@ }, { "vendor_name": "DCS/RME", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3485,6 +6821,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "UL7-17 Belt has a rip", + "description": "Rip in belt the size of a dollar bill", + "priority": null, + "date_identified": "2025-10-18 00:00:00", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "AM 10/19 - RME replaced this belt", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "UL7-17 Belt has a rip", "description": "Rip in belt the size of a dollar bill", @@ -3504,16 +6851,27 @@ }, { "vendor_name": "Datalogic", - "total_items": 5, - "closed_count": 3, - "open_count": 1, - "monitor_count": 1, + "total_items": 10, + "closed_count": 6, + "open_count": 2, + "monitor_count": 2, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3527,6 +6885,17 @@ } ], "very_high_priority_items": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3540,6 +6909,17 @@ } ], "high_priority_items": [ + { + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "High Multi-Label Read Rate", "description": "Unexpectedly high multi-read rate from scanners during LOT", @@ -3553,6 +6933,39 @@ } ], "closed_items": [ + { + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Long-Term Error Tracking Solution", + "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", + "priority": "(3) Medium", + "date_identified": "10/8/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", + "issue_image": null, + "age_days": 31 + }, + { + "punchlist_name": "Pull stats for error codes from Datalogic", + "description": "Need ability to pull error code stats from Datalogic", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 -- Jody to follow up with DL", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "High Multi-Label Read Rate", "description": "Unexpectedly high multi-read rate from scanners during LOT", @@ -3588,6 +7001,17 @@ } ], "monitor_items": [ + { + "punchlist_name": "No Read Rates - Trigger Timing Concerns", + "description": "Confirm that the trigger timing from yesterday is fully resolved", + "priority": "(5) Monitoring", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "No Read Rates - Trigger Timing Concerns", "description": "Confirm that the trigger timing from yesterday is fully resolved", @@ -3601,6 +7025,17 @@ } ], "open_items": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3614,6 +7049,17 @@ } ], "incomplete_items": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3626,12 +7072,12 @@ "age_days": 12 } ], - "incomplete_count": 1 + "incomplete_count": 2 }, { "vendor_name": "FMH/Gorbel", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3643,6 +7089,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "Maxx reach controls do not function as prescribed", + "description": "All OB fluid maxxx reaches", + "priority": null, + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Gorbel and FMH on site for training/ support", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Maxx reach controls do not function as prescribed", "description": "All OB fluid maxxx reaches", @@ -3662,8 +7119,8 @@ }, { "vendor_name": "Gorbel", - "total_items": 2, - "closed_count": 2, + "total_items": 4, + "closed_count": 4, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3673,6 +7130,17 @@ }, "oldest_unaddressed": [], "very_high_priority_items": [ + { + "punchlist_name": "Destuffit fault at DD225", + "description": "Contact failed and estop jumped out ... could not retract/extend unit", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Destuffit fault at DD225", "description": "Contact failed and estop jumped out ... could not retract/extend unit", @@ -3686,6 +7154,17 @@ } ], "high_priority_items": [ + { + "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", + "description": "DD218 Destuff-it", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", "description": "DD218 Destuff-it", @@ -3699,6 +7178,28 @@ } ], "closed_items": [ + { + "punchlist_name": "Destuffit fault at DD225", + "description": "Contact failed and estop jumped out ... could not retract/extend unit", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", + "description": "DD218 Destuff-it", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Destuffit fault at DD225", "description": "Contact failed and estop jumped out ... could not retract/extend unit", @@ -3729,8 +7230,8 @@ }, { "vendor_name": "MFO (Amazon)", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3742,6 +7243,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "Confirm D2C is Working", + "description": "Verify all D2C lanes are mapped properly", + "priority": "(6) Complete", + "date_identified": "10/14/25", + "date_completed": "10/14/25", + "status": "Complete", + "status_updates": "10/18 -- complete confirmed", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Confirm D2C is Working", "description": "Verify all D2C lanes are mapped properly", @@ -3761,30 +7273,40 @@ }, { "vendor_name": "MISC", - "total_items": 8, - "closed_count": 7, - "open_count": 1, + "total_items": 14, + "closed_count": 14, + "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], + "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Non - Con Jam rest button -", + "description": "NCPRS2-1CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto inducts / By passes do not start up with scata -", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "resolved", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Non - Con Jam rest button -", "description": "NCPRS2-1CH", @@ -3809,6 +7331,83 @@ } ], "closed_items": [ + { + "punchlist_name": "Non - Con Jam rest button -", + "description": "NCPRS2-1CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto inducts / By passes do not start up with scata -", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "supply cabinet in NON Con", + "description": "NON Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "drop zone banner in Non Con", + "description": "drop zone banner in Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "printer station at both ends in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "5s area for emtpy carts in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Fans in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Non - Con Jam rest button -", "description": "NCPRS2-1CH", @@ -3888,38 +7487,14 @@ } ], "monitor_items": [], - "open_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_count": 1 + "open_items": [], + "incomplete_items": [], + "incomplete_count": 0 }, { "vendor_name": "Startup (Amazon)", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3930,6 +7505,17 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Jam Clearing Equipment on Mezzanine", "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", @@ -3943,6 +7529,17 @@ } ], "closed_items": [ + { + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Jam Clearing Equipment on Mezzanine", "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", @@ -3963,10 +7560,10 @@ ], "summary": { "total_vendors": 16, - "total_items": 181, - "total_closed": 156, - "total_open": 8, - "total_monitor": 17, - "total_incomplete": 8 + "total_items": 354, + "total_closed": 287, + "total_open": 37, + "total_monitor": 30, + "total_incomplete": 37 } } \ No newline at end of file diff --git a/output/report-2025-11-08-15-24-16.html b/output/report-2025-11-08-17-02-38.html similarity index 69% rename from output/report-2025-11-08-15-24-16.html rename to output/report-2025-11-08-17-02-38.html index d8dd233..b270403 100644 --- a/output/report-2025-11-08-15-24-16.html +++ b/output/report-2025-11-08-17-02-38.html @@ -587,9 +587,9 @@

    Vendor Punchlist Report

    - Generated: 2025-11-08 15:24:16 | + Generated: 2025-11-08 17:02:38 | Total Vendors: 16 | - Total Items: 174 + Total Items: 354
    @@ -649,23 +649,23 @@

    Vendors

    -

    174

    +

    354

    Total Items

    -

    131

    +

    287

    Closed

    -

    13

    +

    30

    Monitor

    -

    30

    +

    37

    Open

    -

    30

    +

    37

    Incomplete

    @@ -684,11 +684,11 @@
    Amazon
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -708,10 +708,10 @@
    - + - + @@ -776,7 +776,7 @@
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -797,6 +797,24 @@
    +
  • +
    +
    AWCS Multiple Destinations
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config

    + +
    +
    • +
    @@ -836,23 +854,23 @@
    Autstand
    -
    85
    +
    176
    Total
    -
    64
    +
    142
    Closed
    -
    6
    +
    16
    Monitor
    -
    15
    +
    18
    Open
    -
    15
    +
    18
    Incomplete
    @@ -860,19 +878,19 @@
    - - + + - - - - + + + +
    -
    Very High Priority (6 items)
    +
    Very High Priority (7 items)
    • @@ -985,12 +1003,30 @@ KK 10/19 - Fixed

    +
  • +
    +
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

    +

    Date Identified: 2025-11-07

    + + + +
    +
    • +
    -
    High Priority (53 items)
    +
    High Priority (58 items)
    • @@ -1818,6 +1854,172 @@ KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I wil
    +
  • +
    +
    Blue light for semi induct D is on when chute is empty
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: PS11-11CH6NC

    +

    Date Identified: 10/17/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Realigned and trained photoeye

    + +
    +
    • + +
  • +
    +
    Need 1 button to turn on ALL inducts. I am having to turn them on one by one
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Buemer scada

    +

    Date Identified: 10/17/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.

    + +
    +
    • + +
  • +
    +
    Evaluate jam logic /die back on bypasses.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: getting "false jams" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them

    +

    Date Identified: 2025-10-19

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor +KK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.

    + +
    +
    • + +
  • +
    +
    SCADA performance issue
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: report export crashed system

    + +

    Date Completed: 2025-11-04

    +

    Status Updates: 11/1 RC - SCADA was updated to improve performance yesterday NIGHT. +KK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.

    + +
    +
    • + +
  • +
    +
    Estops are getting damaged on the UL lane
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    +

    Date Identified: 2025-11-04

    + + + +
    +
    • + +
  • +
    +
    Fix tippers faulting mid-dump sequence
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.

    +

    Date Identified: 2025-11-06

    + +

    Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.

    + +
    +
    • + +
  • +
    +
    PS8-5 Jammed but not showing on SCADA
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA

    +

    Date Identified: 2025-11-06

    + + + +
    +
    • + +
  • +
    +
    Bypass improvements
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    +

    Date Identified: 2025-11-03

    + +

    Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running +KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back +KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

    + +
    +
    • + +
  • +
    +
    Update SCADA to show inch and store status of conveyors with such functionality
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full

    +

    Date Identified: 2025-11-07

    + + + +
    +
    • +
  • Logic for Semi induct D is off very low throughput see video
    @@ -1855,78 +2057,6 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot, IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    -
    -
    • - -
  • -
    -
    Blue light for semi induct D is on when chute is empty
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    Need 1 button to turn on ALL inducts. I am having to turn them on one by one
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    Evaluate jam logic /die back on bypasses.
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    SCADA performance issue
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - -
    • @@ -1934,34 +2064,35 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    3:1 merge code update
    - Incomplete + Monitor (2) High
    +

    Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

    - - +

    Status Updates: 11/3 - no update... Igor at BNA8 +KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

  • -
    Estops are getting damaged on the UL lane
    +
    Sorter statistics on SCADA
    - Incomplete + Monitor (2) High
    +

    Description: Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    +

    Date Identified: 2025-11-03

    - - - +

    Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address

    • @@ -2238,6 +2369,24 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    +
  • +
    +
    Non Con flow issues -- missorts to S02207
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 2025-10-22

    +

    Date Completed: 2025-10-27

    +

    Status Updates: KK 10/27 - Resolved

    + +
    +
    • +
  • DTC chutes on VS-B is randomly disabling
    @@ -2253,24 +2402,6 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

    -
    -
    • - -
  • -
    -
    Non Con flow issues -- missorts to S02207
    -
    - Incomplete - - -
    -
    -
    - - - - -
    • @@ -2283,12 +2414,77 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -
    Yesterday's Updates
    -
      -
    • No updates from yesterday
      • -
    +
    Yesterday's Updates (2)
    +
    + + + +
    + +
    +
    +
    Items Added Yesterday (1)
    +
      + +
    • +
      +
      NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
      +
      + Incomplete + (1) Very High + +
      +
      +
      +

      Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

      +

      Date Identified: 2025-11-07

      + + + +
      +
      • + +
    +
    +
    + +
    +
    +
    Items Closed Yesterday (1)
    +
      + +
    • +
      +
      SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Flow Desk

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-11-07

      +

      Status Updates: KK 11/7 - Added dock door numbers to screens

      + +
      +
      • + +
    +
    +
    + +
    +
    +
    Items Changed to Monitor Yesterday (0)
    +
      +
    • No items changed to monitor yesterday
      • +
    +
    +
    - +
    @@ -2297,6 +2493,24 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    Oldest 3 Unaddressed Items (3)
      +
    • +
      +
      NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
      +
      + Incomplete + (1) Very High + 1 days +
      +
      +
      +

      Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

      +

      Date Identified: 2025-11-07

      + + + +
      +
      • +
    • PS11-11CH6NC Intralox Sorter (S02)
      @@ -2330,24 +2544,6 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      -
      -
      • - -
    • -
      -
      Need 1 button to turn on ALL inducts. I am having to turn them on one by one
      -
      - Incomplete - (2) High - -
      -
      -
      - - - - -
      • @@ -2358,7 +2554,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      -
      Closed Items (64)
      +
      Closed Items (142)
      • @@ -3461,6 +3657,1438 @@ KK 11/4 - 0 gap errors since logic update, closing this item

        +
      + + +
    • +
      +
      PS11-11CH6NC Intralox Sorter (S02)
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: PS11-11CH6NC Intralox Sorter (S02)

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

      + +
      +
      • + +
    • +
      +
      Encoder failure (4x) + 2 x
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: UL8-7 UL11-7 Problem with port on APF

      +

      Date Identified: 45940

      + +

      Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

      + +
      +
      • + +
    • +
      +
      7:1 merge code update
      +
      + Complete + (2) High + +
      +
      +
      + + + +

      Status Updates: 11/3 - testing at BNA8

      + +
      +
      • + +
    • +
      +
      Raise the fill height ob the DTC's approx 2 "
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 45965

      +

      Date Completed: 45966.0

      +

      Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".

      + +
      +
      • + +
    • +
      +
      Semi-Auto Exception Arm Logic
      +
      + Complete + (1) Very High + +
      +
      +
      +

      Description: Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 10/17

      +

      Status Updates: 10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14

      + +
      +
      • + +
    • +
      +
      PS Conveyor chute clearing Issues
      +
      + Complete + (1) Very High + +
      +
      +
      +

      Description: Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 2025-10-17

      +

      Status Updates: complete

      + +
      +
      • + +
    • +
      +
      Tipper timer
      +
      + Complete + (1) Very High + +
      +
      +
      +

      Description: Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 2025-10-19

      +

      Status Updates: 10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD +KK 10/19 - Fixed

      + +
      +
      • + +
    • +
      +
      SCADA Accurate Status Reads
      +
      + Complete + (1) Very High + +
      +
      +
      +

      Description: Update SCADA status accuracy with info sent from Beumer

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 10/17

      +

      Status Updates: 10/14 - All necessary information received from Beumer to execute change +10/16 - closed

      + +
      +
      • + +
    • +
      +
      Problem Solve dead rollers
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: First few rollers not able to be engaged due to missing part on both Problem Solve lines

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/14 - First problem solve line complete, second will be complete by EOD

      + +
      +
      • + +
    • +
      +
      Jam Reset Button needed at end of NC Jackpots
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: There is no reset at the end of the NC sorters need to be at proximity of jam clearing

      +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: 10/17 - buttons there, programimed, waiting on bracket

      + +
      +
      • + +
    • +
      +
      Jam Reset buttons on Bulk divert platforms to be relocated
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: JR button is behind the saefty fencing move to outside of fencingv (all areas)

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: 10/17 - downtime window needed. 10/21 - to be scheduled +KK 11/7 - I learned that this was done almost two weeks ago actually, closing this item

      + +
      +
      • + +
    • +
      +
      Flow Splitter Verification
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: 10/17 -- adjusted still fine tuning. may reduce nc length..TBD

      + +
      +
      • + +
    • +
      +
      Semi-Auto Chute fullness PE Height
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 2025-10-27

      +

      Status Updates: 10/17 - load logic was adjusted... monitor PE response. +KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it

      + +
      +
      • + +
    • +
      +
      Jam Cam visibility in SCADA
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Autstand needs to set up passwords/remove pw for it to work in the scada

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: complete

      + +
      +
      • + +
    • +
      +
      Chute 14041 Enable Issues
      +
      + Complete + (4) Low + +
      +
      +
      +

      Description: DTC chute won't stay enabled even with cart in correct position and button pressed

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 10/17

      + + +
      +
      • + +
    • +
      +
      VS-D, S01400 Pallet Chute Beacons - False Fullness
      +
      + Complete + (4) Low + +
      +
      +
      +

      Description: Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 10/15

      + + +
      +
      • + +
    • +
      +
      Semi-Auto Jam Beacons
      +
      + Complete + (4) Low + +
      +
      +
      +

      Description: remove jam PE at chute

      +

      Date Identified: 10/14/2025

      +

      Date Completed: 2025-10-28

      +

      Status Updates: 10/19 PE functionality diabled.. hardware removal to be scheduled TBD +KK 11/4 - hareware was removed on 10/28

      + +
      +
      • + +
    • +
      +
      NC Dim Data
      +
      + Complete + (6) Complete + +
      +
      +
      +

      Description: AutStand not sending DIM data in S01 Message

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: 10/15 - Matt Specht fix mid sort +10/17 - COMPLETE

      + +
      +
      • + +
    • +
      +
      Jam Reset NC End of Sorter
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: duplicate

      + +
      +
      • + +
    • +
      +
      PS11_11_JR3
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Jam Reset PB is flashing sporadically

      +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: 10/17 - in process +10/18 KK - Done

      + +
      +
      • + +
    • +
      +
      "Destination Not Attempted" Reason Code
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Receiving "Destination Not Attempted" in the wrong use case/scenario for the NC Sorter, see screenshot

      +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-21

      +

      Status Updates: 10/17 -- follow up +KK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04

      +

      Image: image.png

      +
      +
      • + +
    • +
      +
      S013089 Blue Beacon
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: Need to investigate ZMX Sensor, alignment causing false fullness indication

      +

      Date Identified: 10/15/2025

      + +

      Status Updates: KK 10/18 - Done, beacon replaced

      + +
      +
      • + +
    • +
      +
      PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 10/17

      +

      Status Updates: 10/17 fixed

      + +
      +
      • + +
    • +
      +
      Still seeing Lost Container / No Reads in NC Jackpot
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-27

      +

      Status Updates: 10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring +KK 10/27 - Issue seems to be resolved

      + +
      +
      • + +
    • +
      +
      First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 10/17

      +

      Status Updates: Fixed, realigned PE

      + +
      +
      • + +
    • +
      +
      Flashing and steady blue light on a chute without any package present S014020, S014018
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 10/17

      +

      Status Updates: Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full +10/17 - fixed

      + +
      +
      • + +
    • +
      +
      Flashing Green light on D2C , start button doesn't work S014041
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 10/17

      +

      Status Updates: Fixed - bad button, has been replaced

      + +
      +
      • + +
    • +
      +
      non- con packages still has divert issues packages going straight to jackpot
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: Temporary buttons in placed at the end of each sorter, brackets pending

      + +
      +
      • + +
    • +
      +
      Scada Map not showing cameras
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 10/17

      +

      Status Updates: SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this) +10/17 fixed

      + +
      +
      • + +
    • +
      +
      Scada Map: showing stopped but actually running C
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-27

      +

      Status Updates: 10/17 - need more info +KK 10/18 - Need more info +KK 10/21 - No clarification received +KK 10/27 - No clarification received, closing this item

      + +
      +
      • + +
    • +
      +
      PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      + +

      Status Updates: Fixed - corrected flow control on problem solve rollers

      + +
      +
      • + +
    • +
      +
      Still seeing Lost Container / No Reads in NC Jackpot as of 1044
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-27

      +

      Status Updates: Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1 +10/17 monitor +KK 10/27 - Issue seems to be resolved

      + +
      +
      • + +
    • +
      +
      206 - 207 max reach giving us false signals its green on skada but not operational
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-19

      +

      Status Updates: Need further clarification 10/19 - completed +10/19 KK - Done

      + +
      +
      • + +
    • +
      +
      NC boxes are diverting to xbelt causing jams particullary at bypass curves
      +
      + Complete + (1) Very High + +
      +
      +
      +

      Description: 10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42" Monitor and update MCM01 flow splitter

      +

      Date Identified: 10/17

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Noncon detection length reduced to 41"

      + +
      +
      • + +
    • +
      +
      Bypasses are "going to sleep"
      +
      + Complete + (3) Medium + +
      +
      +
      +

      Description: 10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running

      +

      Date Identified: 10/17

      +

      Date Completed: 2025-10-18

      + + +
      +
      • + +
    • +
      +
      Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment
      +
      + Complete + (2) Hgh + +
      +
      +
      +

      Description: 10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs

      +

      Date Identified: 10/17

      +

      Date Completed: 2025-10-27

      +

      Status Updates: KK 10/27 - Investigated, found no issues

      + +
      +
      • + +
    • +
      +
      Packages not diverting on the correct intralox
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      + +

      Status Updates: KK 10/18 - Need further clarification +KK 10/21 - No clarification received - closed as duplicate (Row 120)

      + +
      +
      • + +
    • +
      +
      Label auto inducts
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/15/2025

      +

      Date Completed: 2025-10-20

      + + +
      +
      • + +
    • +
      +
      False blue lights
      +
      + Complete + + +
      +
      +
      +

      Description: S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)

      +

      Date Identified: 10/25/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: duplicate

      + +
      +
      • + +
    • +
      +
      S012075 unavailable
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: S012075

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-19

      +

      Status Updates: KK 10/19 - Done

      + +
      +
      • + +
    • +
      +
      VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Virtual sort- D

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: IH 10/18 - Confirmed functionality of the chute.

      + +
      +
      • + +
    • +
      +
      VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Virtual sort- D

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: IH 10/18 - Confirmed functionality of the chute.

      + +
      +
      • + +
    • +
      +
      D2C S014041 flashing green + activation button not illuminating
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Virtual sort D D2C S014041

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      + + +
      +
      • + +
    • +
      +
      Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

      + +
      +
      • + +
    • +
      +
      SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Flow Desk

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-11-07

      +

      Status Updates: KK 11/7 - Added dock door numbers to screens

      + +
      +
      • + +
    • +
      +
      SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there
      +
      + Complete + + +
      +
      +
      +

      Description: Flow Desk

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: 10/17 - That exists. Sherri showed several team members an dRME how to do this

      + +
      +
      • + +
    • +
      +
      Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Problem solve

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

      + +
      +
      • + +
    • +
      +
      Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: BC problem solve

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

      + +
      +
      • + +
    • +
      +
      SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Flow Desk

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.

      + +
      +
      • + +
    • +
      +
      PS9-3CH2 - located by semi induct C. Blue light actived with no packages
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Semi induct C

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)

      + +
      +
      • + +
    • +
      +
      semi induct c chute 2 Flase blue light PE needs adjusted
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)

      + +
      +
      • + +
    • +
      +
      Non con diverts going down - becon alluminating but belt still running
      +
      + Complete + + +
      +
      +
      +

      Description: interlock

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-19

      +

      Status Updates: KK 10/18 - Need clarification +KK 10/19 - Closed

      + +
      +
      • + +
    • +
      +
      IBNC splitting sending packages to NC that are within the crossbelt MTBH
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Inbound

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-16

      +

      Status Updates: KK 10/16 - Splitter logic adjusted

      + +
      +
      • + +
    • +
      +
      D2C Chutes are full blue lighting 8 inches short of the go cart full line
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: VS-D (But I assume all virtual sorters)

      +

      Date Identified: 10/16/2025

      +

      Date Completed: 2025-10-16

      +

      Status Updates: KK 10/16 - Raised ALL D2C Full height 6-8" above last setting

      + +
      +
      • + +
    • +
      +
      chute stays green even when chute is full
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Chute S014073

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: IH 10/18 Resolved. IO Mapping issue.

      + +
      +
      • + +
    • +
      +
      Non- con packages coming down to lanes
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: VS-D

      +

      Date Identified: 10/17/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Noncon detection length reduced to 41"

      + +
      +
      • + +
    • +
      +
      Scada - label each line ex. UL13 , UL14 ect.
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Inbound 3-1 merges

      +

      Date Identified: 10/17/2025

      +

      Date Completed: 2025-10-19

      +

      Status Updates: IH 10/19 SCADA Updated

      + +
      +
      • + +
    • +
      +
      PS11-11CH6NC Intralox Sorter (S02)
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: PS11-11CH6NC Intralox Sorter (S02)

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

      + +
      +
      • + +
    • +
      +
      Blue light for semi induct D is on when chute is empty
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: PS11-11CH6NC

      +

      Date Identified: 10/17/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Realigned and trained photoeye

      + +
      +
      • + +
    • +
      +
      Need 1 button to turn on ALL inducts. I am having to turn them on one by one
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Buemer scada

      +

      Date Identified: 10/17/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.

      + +
      +
      • + +
    • +
      +
      Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Main Sorter

      +

      Date Identified: 10/18/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Noncon detection length reduced to 41"

      + +
      +
      • + +
    • +
      +
      DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Non-Con sorter

      +

      Date Identified: 10/18/2025

      +

      Date Completed: 2025-10-27

      +

      Status Updates: KK 10/18 - MFO issue +KK 10/19 - Not MFO, need to deep dive tracking/diverting/etc +KK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising +KK 10/27 - Resolved

      + +
      +
      • + +
    • +
      +
      SEMI-D uneven flow of packages to each chute
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: SEMI-D

      +

      Date Identified: 10/18/2025

      +

      Date Completed: 2025-10-27

      +

      Status Updates: KK 10/18 - Logic continually being optmized (monitor) +KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it

      + +
      +
      • + +
    • +
      +
      Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/18/2025

      + +

      Status Updates: KK 10/21 - Aware of a couple "stuck" alarms - still investigating why RS 10/30 - This issue seems to be fixed

      + +
      +
      • + +
    • +
      +
      Disable jam pe's that are to be removed (bulk chutes)
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 10/18/2025

      +

      Date Completed: 2025-10-18

      +

      Status Updates: KK 10/18 - Disabled, pending physical removal

      + +
      +
      • + +
    • +
      +
      Evaluate jam logic /die back on bypasses.
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: getting "false jams" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them

      +

      Date Identified: 2025-10-19

      +

      Date Completed: 2025-10-27

      +

      Status Updates: KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor +KK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.

      + +
      +
      • + +
    • +
      +
      Non Con flow issues -- missorts to S02207
      +
      + Complete + + +
      +
      +
      + +

      Date Identified: 2025-10-22

      +

      Date Completed: 2025-10-27

      +

      Status Updates: KK 10/27 - Resolved

      + +
      +
      • + +
    • +
      +
      Encoder failure (4x) + 2 x
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: UL8-7 UL11-7 Problem with port on APF

      +

      Date Identified: 2025-10-10

      + +

      Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

      + +
      +
      • + +
    • +
      +
      SCADA performance issue
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: report export crashed system

      + +

      Date Completed: 2025-11-04

      +

      Status Updates: 11/1 RC - SCADA was updated to improve performance yesterday NIGHT. +KK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.

      + +
      +
      • + +
    • +
      +
      7:1 merge code update
      +
      + Complete + (2) High + +
      +
      +
      + + + +

      Status Updates: 11/3 - testing at BNA8

      + +
      +
      • + +
    • +
      +
      gap control at non con sorter.
      +
      + Complete + + +
      +
      +
      +

      Description: code change/ help with box tracking.

      +

      Date Identified: 2025-10-30

      +

      Date Completed: 2025-11-04

      +

      Status Updates: working on it today. /tomorrow +KK 11/4 - 0 gap errors since logic update, closing this item

      + +
      +
      • + +
    • +
      +
      Estops are getting damaged on the UL lane
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

      +

      Date Identified: 2025-11-04

      + + + +
      +
      • + +
    • +
      +
      Raise the fill height ob the DTC's approx 2 "
      +
      + Complete + (2) High + +
      +
      +
      + +

      Date Identified: 2025-11-04

      +

      Date Completed: 2025-11-05

      +

      Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".

      + +
      +
      • + +
    • +
      +
      Fix tippers faulting mid-dump sequence
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.

      +

      Date Identified: 2025-11-06

      + +

      Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.

      + +
      +
      • + +
    • +
      +
      PS8-5 Jammed but not showing on SCADA
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA

      +

      Date Identified: 2025-11-06

      + + + +
      +
      • + +
    • +
      +
      Bypass improvements
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

      +

      Date Identified: 2025-11-03

      + +

      Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running +KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back +KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

      + +
      +
      • + +
    • +
      +
      Update SCADA to show inch and store status of conveyors with such functionality
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full

      +

      Date Identified: 2025-11-07

      + + + +
      +
      • + +
    • +
      +
      SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
      +
      + Complete + (2) High + +
      +
      +
      +

      Description: Flow Desk

      +

      Date Identified: 10/16/2025

      + + +
      • @@ -3542,7 +5170,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      -
      Monitor Items (6)
      +
      Monitor Items (16)
      • @@ -3657,13 +5285,202 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      +
    • +
      +
      Replicate logic timers from semi VS-D to the rest of the semis
      +
      + Monitor + (1) Very High + +
      +
      +
      +

      Description: Logic timers from semi-auto at all virtual sorters need to be adjusted

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/16 - fix applied monitor as VS become active

      + +
      +
      • + +
    • +
      +
      Logic for Semi induct D is off very low throughput see video
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: Semi Auto D induct

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations

      +

      Image: see video in comments

      +
      +
      • + +
    • +
      +
      One major issue and one minor issue with the non-con system: +No-reads are really frequent +The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: NON con sorter 1 and 2 not diverting

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. +IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. +KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      + +
      +
      • + +
    • +
      +
      DTC chutes on VS-B is randomly disabling
      +
      + Monitor + + +
      +
      +
      + +

      Date Identified: 2025-10-22

      + +

      Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

      + +
      +
      • + +
    • +
      +
      3:1 merge code update
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

      + + +

      Status Updates: 11/3 - no update... Igor at BNA8 +KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

      + +
      +
      • + +
    • +
      +
      Sorter statistics on SCADA
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

      +

      Date Identified: 2025-11-03

      + +

      Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address

      + +
      +
      • + +
    • +
      +
      Replicate logic timers from semi VS-D to the rest of the semis
      +
      + Monitor + (1) Very High + +
      +
      +
      +

      Description: Logic timers from semi-auto at all virtual sorters need to be adjusted

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/16 - fix applied monitor as VS become active

      + +
      +
      • + +
    • +
      +
      Logic for Semi induct D is off very low throughput see video
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: Semi Auto D induct

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations

      +

      Image: see video in comments

      +
      +
      • + +
    • +
      +
      One major issue and one minor issue with the non-con system: +No-reads are really frequent +The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
      +
      + Monitor + (2) High + +
      +
      +
      +

      Description: NON con sorter 1 and 2 not diverting

      +

      Date Identified: 10/17/2025

      + +

      Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. +IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. +KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      + +
      +
      • + +
    • +
      +
      DTC chutes on VS-B is randomly disabling
      +
      + Monitor + + +
      +
      +
      + +

      Date Identified: 45952

      + +

      Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

      + +
      +
      • +
    -
    Open Items (15)
    +
    Open Items (18)
    • @@ -3899,6 +5716,60 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot, +
    + + +
  • +
    +
    3:1 merge code update
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

    + + +

    Status Updates: 11/3 - no update... Igor at BNA8

    + +
    +
    • + +
  • +
    +
    Estops are getting damaged on the UL lane
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    +

    Date Identified: 45965

    + + + +
    +
    • + +
  • +
    +
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

    +

    Date Identified: 2025-11-07

    + + +
    • @@ -3944,7 +5815,7 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
    -
    Incomplete Items (15)
    +
    Incomplete Items (18)
    • @@ -4180,6 +6051,60 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot, +
    + + +
  • +
    +
    3:1 merge code update
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

    + + +

    Status Updates: 11/3 - no update... Igor at BNA8

    + +
    +
    • + +
  • +
    +
    Estops are getting damaged on the UL lane
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    +

    Date Identified: 45965

    + + + +
    +
    • + +
  • +
    +
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

    +

    Date Identified: 2025-11-07

    + + +
    • @@ -4231,11 +6156,11 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
    Autstand/Beumer
    -
    4
    +
    8
    Total
    -
    3
    +
    7
    Closed
    @@ -4255,10 +6180,10 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
    - + - + @@ -4385,7 +6310,7 @@ KK 10/19 - Done

    -
    Closed Items (3)
    +
    Closed Items (7)
    • @@ -4443,6 +6368,79 @@ KK 10/19 - Done

    +
  • +
    +
    Semi induct D - light not allumintating green
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 10/15/2025

    +

    Date Completed: 2025-10-19

    +

    Status Updates: KK 10/18 - Need further clarification +KK 10/19 - Done

    + +
    +
    • + +
  • +
    +
    Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 2025-10-22

    +

    Date Completed: 2025-11-04

    +

    Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".

    + +
    +
    • + +
  • +
    +
    pe missing prob solve ak chute
    +
    + Complete + (3) Medium + +
    +
    +
    + +

    Date Identified: 2025-10-29

    + +

    Status Updates: Completed 10/29

    + +
    +
    • + +
  • +
    +
    Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 45952

    +

    Date Completed: 45965.0

    +

    Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".

    + +
    +
    • +
    @@ -4518,11 +6516,11 @@ KK 10/19 - Done

    Autstand/DCS
    -
    3
    +
    6
    Total
    -
    3
    +
    6
    Closed
    @@ -4542,10 +6540,10 @@ KK 10/19 - Done

    - + - + @@ -4653,7 +6651,7 @@ KK 10/19 - Done

    -
    Closed Items (3)
    +
    Closed Items (6)
    • @@ -4710,6 +6708,60 @@ KK 10/19 - Done

    +
  • +
    +
    Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated
    +
    + Complete + (2) Hgh + +
    +
    +
    +

    Description: 10/17- Autstand and DCS to evaluate and make adjustmets

    +

    Date Identified: 10/17

    +

    Date Completed: 2025-10-18

    +

    Status Updates: IH 10/18 Updates made to flow splitter logic to refine the window of the "pop-up rollers"

    + +
    +
    • + +
  • +
    +
    PS collector photo eyes are not feeding into each other
    +
    + Complete + + +
    +
    +
    +

    Description: PS collector photo eyes - both collectors

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened

    + +
    +
    • + +
  • +
    +
    Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.
    +
    + Complete + + +
    +
    +
    +

    Description: Non-Con sorter

    +

    Date Identified: 10/18/2025

    +

    Date Completed: 2025-10-18

    +

    Status Updates: KK 10/18 - Our system can not tell if a package has plastic securement strips

    + +
    +
    • +
    @@ -4749,23 +6801,23 @@ KK 10/19 - Done

    Beumer
    -
    32
    +
    64
    Total
    -
    24
    +
    50
    Closed
    -
    5
    +
    10
    Monitor
    -
    3
    +
    4
    Open
    -
    3
    +
    4
    Incomplete
    @@ -4773,13 +6825,13 @@ KK 10/19 - Done

    - + - - - - + + + +
    @@ -4842,6 +6894,24 @@ KK 10/19 - Done

    +
  • +
    +
    Packages are being inducted on occupied trays
    +
    + Complete + (1) Very Hgh + +
    +
    +
    +

    Description: Causing missorts and DBS/IBS/IOB faults that stop the sorter

    +

    Date Identified: 2025-10-22

    + +

    Status Updates: 10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)

    + +
    +
    • +
  • Bypasses Not On Due to Auto-Induct Status
    @@ -4859,24 +6929,6 @@ KK 10/19 - Done

    10/15 - Bypasses had to be manually turned on when crossbelt stopped 10/16 - Fix applied, monitor

    -
    -
    • - -
  • -
    -
    Packages are being inducted on occupied trays
    -
    - Incomplete - (1) Very Hgh - -
    -
    -
    - - - - -
    • @@ -5087,6 +7139,24 @@ confirmed that it works

    +
    + + +
  • +
    +
    At inducts evaluate why "conveyable" boxes are being rejected at induction
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Is aligner working as expected? Skewed boxes triggering as oversized

    +

    Date Identified: 2025-10-19

    + + +
    • @@ -5105,24 +7175,6 @@ confirmed that it works

    Status Updates: 10/18 - will verify Will check calibration, waiting on tool

    -
    - - -
  • -
    -
    At inducts evaluate why "conveyable" boxes are being rejected at induction
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - -
    • @@ -5496,7 +7548,7 @@ confirmed that it works

    -
    Closed Items (24)
    +
    Closed Items (50)
    • @@ -5936,13 +7988,486 @@ confirmed that it works

    +
  • +
    +
    Semi-Auto Package marking X's
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)

    +

    Date Identified: 10/6/2025

    + +

    Status Updates: 10/14 - Beumer to start painting after sort tonight at VS-D +VS B C A complete... VS-d ECD 10/17 night + +10/18 confirm if compete

    + +
    +
    • + +
  • +
    +
    VS-D Auto-Induct Jams/Faults
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate

    +

    Image: fixed finger gaurds

    +
    +
    • + +
  • +
    +
    Throughput Limit on SCADA
    +
    + Complete + (4) Low + +
    +
    +
    +

    Description: Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 was used for testing is now disabled

    + +
    +
    • + +
  • +
    +
    SCADA Accurate Status Reads
    +
    + Complete + (6) Complete + +
    +
    +
    +

    Description: Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/14/2025

    +

    Status Updates: 10/14 - Autstand now has all of the program info from Beumer to connect statuses +10/17 resolved

    + +
    +
    • + +
  • +
    +
    Auto-Induct Restart
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station

    +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/17 -- related to the global start? montor +confirmed that it works

    + +
    +
    • + +
  • +
    +
    Operations requested the Problem Solve chutes from A and C to be disabled since not staffed
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: 10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable

    +

    Date Identified: 10/17

    +

    Date Completed: 10/17

    + + +
    +
    • + +
  • +
    +
    False Jam ( Rest every 6 mins)
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: S013018

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: KK 10/18 - Reassigned to Beumer

    + +
    +
    • + +
  • +
    +
    BYPASS ATOC Auto induct reoccuring flase Jam
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 10/16/2025

    + +

    Status Updates: KK 10/18 - Reassigned to Beumer

    + +
    +
    • + +
  • +
    +
    Allocations are correct - wrong packages coming down
    +
    + Complete + + +
    +
    +
    +

    Description: S014024 CHUTE

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: 10/18 will investigate

    + +
    +
    • + +
  • +
    +
    Auto induct - D back fireing packages that can go - also demissionier is off
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Auto induct - 7d

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: 10/18 will investigate

    + +
    +
    • + +
  • +
    +
    Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Chute S014072

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/18 will investigate

    + +
    +
    • + +
  • +
    +
    BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Bypass DA

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/18 - will investigate

    + +
    +
    • + +
  • +
    +
    false jam
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Lane S014024

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams

    + +
    +
    • + +
  • +
    +
    DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Main Sorter

    +

    Date Identified: 10/18/2025

    + +

    Status Updates: 10/18 - need update for ops on how DBS works

    + +
    +
    • + +
  • +
    +
    jiffies getting caught in belows causing sorter to shutdown
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Cells on Main sorter

    +

    Date Identified: 10/18/2025

    + + + +
    +
    • + +
  • +
    +
    Provide Bellow clearing procedures
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Document the process for clearing bellows for RME

    +

    Date Identified: 2025-10-17

    + + + +
    +
    • + +
  • +
    +
    Air Knife over shooting takeaway conveyor
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Too many packages are falling in netting. Add add'l netting ? refocus air knife?

    +

    Date Identified: 2025-10-19

    + +

    Status Updates: 10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate

    + +
    +
    • + +
  • +
    +
    At inducts evaluate why "conveyable" boxes are being rejected at induction
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Is aligner working as expected? Skewed boxes triggering as oversized

    +

    Date Identified: 2025-10-19

    + + + +
    +
    • + +
  • +
    +
    Deep dive missorts (file shared)
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 2025-10-22

    + +

    Status Updates: Incomplete

    + +
    +
    • + +
  • +
    +
    Aligner catch point on IND2C-s
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 2025-10-22

    + +

    Status Updates: Incomplete

    + +
    +
    • + +
  • +
    +
    Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset
    +
    + Complete + + +
    +
    +
    + +

    Date Identified: 2025-10-22

    + +

    Status Updates: Incomplete

    + +
    +
    • + +
  • +
    +
    Inductions are going directly on bellowsco
    +
    + Complete + (1) Very Hgh + +
    +
    +
    +

    Description: Experiencing too many items on bellow... causing sorter to stop

    +

    Date Identified: 2025-10-22

    + + + +
    +
    • + +
  • +
    +
    Carrier disabled to shut down the sorter
    +
    + Complete + (1) Very Hgh + +
    +
    +
    +

    Description: Sorter shutting down too often

    +

    Date Identified: 2025-10-22

    + +

    Status Updates: 30% disable threshold... confirm reenable

    + +
    +
    • + +
  • +
    +
    Missorts
    +
    + Complete + (1) Very Hgh + +
    +
    +
    +

    Description: File with missorts shared.

    +

    Date Identified: 2025-10-20

    + +

    Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report

    + +
    +
    • + +
  • +
    +
    Estop not reporting on BGFusion/Scada
    +
    + Complete + 2) High + +
    +
    +
    +

    Description: Sorter stopped could not find root cause. Estop was triggered and not communicated

    +

    Date Identified: 2025-10-21

    + + + +
    +
    • + +
  • +
    +
    Packages are being inducted on occupied trays
    +
    + Complete + (1) Very Hgh + +
    +
    +
    +

    Description: Causing missorts and DBS/IBS/IOB faults that stop the sorter

    +

    Date Identified: 2025-10-22

    + +

    Status Updates: 10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)

    + +
    +
    • +
    -
    Monitor Items (5)
    +
    Monitor Items (10)
    • @@ -6038,13 +8563,106 @@ confirmed that it works

    +
  • +
    +
    Bypasses Not On Due to Auto-Induct Status
    +
    + Monitor + (1) Very High + +
    +
    +
    +

    Description: Bypasses were turned off several times during testing

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/14 - Bryan to update code tomorrow +10/15 - Bypasses had to be manually turned on when crossbelt stopped +10/16 - Fix applied, monitor

    + +
    +
    • + +
  • +
    +
    Diverting onto Bellows from Bypass, adjust carrier aim
    +
    + Monitor + (3) Medium + +
    +
    +
    +

    Description: Confirm divert points for auto and semi-auto inducts

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles

    + +
    +
    • + +
  • +
    +
    Divert Points to Pallet Chutes
    +
    + Monitor + (3) Medium + +
    +
    +
    +

    Description: Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/14 - Check the chutes that have missorts and jams at the top +10/17 - chutes checked and made adjustments Monitor

    + +
    +
    • + +
  • +
    +
    IND2A-22 Carrier Induct Timing
    +
    + Monitor + (3) Medium + +
    +
    +
    +

    Description: Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 - beumer to monitor

    +

    Image: IMG_4519.jpg

    +
    +
    • + +
  • +
    +
    Induct 5B (Bypass induct C->) rejecting packages within MTBH
    +
    + Monitor + (2) High + +
    +
    +
    +

    Description: IND5B-5 (Induct platform VSB)

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: 10/18 - will verify Will check calibration, waiting on tool

    + +
    +
    • +
    -
    Open Items (3)
    +
    Open Items (4)
    • @@ -6096,6 +8714,24 @@ confirmed that it works

      +

      Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

      + +
    + + +
  • +
    +
    Lane Not Available Metric too high
    +
    + Incomplete + (1) Very Hgh + +
    +
    +
    + + +

    Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

    @@ -6107,7 +8743,7 @@ confirmed that it works

    -
    Incomplete Items (3)
    +
    Incomplete Items (4)
    • @@ -6159,6 +8795,24 @@ confirmed that it works

      +

      Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

      + +
    +
    • + +
  • +
    +
    Lane Not Available Metric too high
    +
    + Incomplete + (1) Very Hgh + +
    +
    +
    + + +

    Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

    @@ -6176,11 +8830,11 @@ confirmed that it works

    Caljan
    -
    4
    +
    8
    Total
    -
    4
    +
    8
    Closed
    @@ -6200,10 +8854,10 @@ confirmed that it works

    - + - + @@ -6331,7 +8985,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (4)
    +
    Closed Items (8)
    • @@ -6408,6 +9062,80 @@ https://t.corp.amazon.com/V1969041198
    • +
  • +
    +
    Photoeyes at Caljan not wired properly
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Photoeyes stop the line vs feeding when blocked

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: Autstand jumped out the photoeyes to get them operational +10/17 SS contacted Caljan... waiting on date for tech

    + +
    +
    • + +
  • +
    +
    Maxx Reach at DD 332 not working +https://t.corp.amazon.com/V1969041198
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: OB Fluid

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 Sherri contacted Caljan and arranged for RME to have remote tech support

    + +
    +
    • + +
  • +
    +
    Max Reach 100% PE logic is backwards All 300 and 100 DD
    +
    + Complete + + +
    +
    +
    +

    Description: Outbound

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: KK 10/18 - Reassigned to Caljan

    + +
    +
    • + +
  • +
    +
    Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/16/2025

    + +

    Status Updates: KK 10/18 - Reassigned to Caljan

    + +
    +
    • +
    @@ -6447,23 +9175,23 @@ https://t.corp.amazon.com/V1969041198
    DCS
    -
    25
    +
    50
    Total
    -
    14
    +
    36
    Closed
    -
    1
    +
    2
    Monitor
    -
    10
    +
    12
    Open
    -
    10
    +
    12
    Incomplete
    @@ -6471,13 +9199,13 @@ https://t.corp.amazon.com/V1969041198
    - + - - - - + + + +
    @@ -6526,16 +9254,16 @@ https://t.corp.amazon.com/V1969041198
    UL21-24 Failed (belts and shaft)
    - Incomplete + Complete (1) Very High
    +

    Date Identified: 2025-10-20

    - - +

    Status Updates: 10/21/25 - repair completed

    @@ -6715,6 +9443,132 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Semi induct A

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/18 - pending

    + +
    +
    • + +
  • +
    +
    PS chute lip is catching ps boxes
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: QAB-2CH

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: Pending

    + +
    +
    • + +
  • +
    +
    Non Con Chute/Maint access. Need Latch upgrade
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 2025-10-10

    + +

    Status Updates: 10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches

    + +
    +
    • + +
  • +
    +
    Motor falling on HSQ gappers.. 2x (3:1 merge)
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: upgrade the bolts

    + + + + +
    +
    • + +
  • +
    +
    PRS4-2 Motor Replacement
    +
    + Complete + High + +
    +
    +
    +

    Description: Motor Oreded will update when I have an ETA ( Tryignto get this overnight)

    +

    Date Identified: 2025-10-26

    + +

    Status Updates: Pending Ship Date

    + +
    +
    • + +
  • +
    +
    ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Catached Point in two area's Both have been completed

    +

    Date Identified: 2025-11-04

    +

    Date Completed: 2025-11-05

    +

    Status Updates: 11/4 - Wes Matthews reviewed with Jesse

    + +
    +
    • + +
  • +
    +
    2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Completed

    +

    Date Identified: 2025-11-04

    +

    Date Completed: 2025-11-05

    +

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    + +
    +
    • +
  • Semi-Auto Chute Sidepan Reinforcement
    @@ -6734,132 +9588,6 @@ https://t.corp.amazon.com/V1969041198
    • -
  • -
    -
    Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    PS chute lip is catching ps boxes
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    Non Con Chute/Maint access. Need Latch upgrade
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    Motor falling on HSQ gappers.. 2x (3:1 merge)
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    PRS4-2 Motor Replacement
    -
    - Incomplete - High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
    -
    - Incomplete - (2) High - -
    -
    -
    - -

    Date Identified: 2025-11-04

    - -

    Status Updates: 11/4 - Wes Matthews reviewed with Jesse

    - -
    -
    • - -
  • -
    -
    2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.
    -
    - Incomplete - (2) High - -
    -
    -
    - -

    Date Identified: 2025-11-04

    - -

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    - -
    -
    • -
  • 3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
    @@ -7010,6 +9738,24 @@ https://t.corp.amazon.com/V1969041198
    • +
  • +
    +
    NCS1-1 aligner belt failed
    +
    + Incomplete + (1) Very High + 7 days +
    +
    +
    +

    Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

    +

    Date Identified: 2025-11-01

    + +

    Status Updates: 11/3 - still waiting on belt to be delivered

    + +
    +
    • +
  • ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
    @@ -7028,24 +9774,6 @@ https://t.corp.amazon.com/V1969041198
    • -
  • -
    -
    2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.
    -
    - Incomplete - (2) High - 4 days -
    -
    -
    - -

    Date Identified: 2025-11-04

    - -

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    - -
    -
    • -
    @@ -7053,7 +9781,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (14)
    +
    Closed Items (36)
    • @@ -7314,13 +10042,415 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Flow turn Belt Replacement
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Flow turn belts incorrectly manufactured and need to be replaced

    +

    Date Identified: 10/10/2025

    + +

    Status Updates: 10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced

    + +
    +
    • + +
  • +
    +
    Semi-Auto Phantom Jams
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 - DCS surveyed... on going. +10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process +10/22: Inbound Completed; Working on Bypass and PS conveyance

    + +
    +
    • + +
  • +
    +
    NC End of Sorter Chute
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW

    + +
    +
    • + +
  • +
    +
    NC Sorter Aligner
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate

    +

    Date Identified: 10/15/2025

    +

    Date Completed: 10/17

    +

    Status Updates: 10/17 - fixed.

    + +
    +
    • + +
  • +
    +
    Catch point at DD118 fluid load
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: 10/17 -Weld failed. DCS bolted sidepan. Check other pans

    +

    Date Identified: 10/17

    + +

    Status Updates: 10/18 - resolved

    + +
    +
    • + +
  • +
    +
    NC flow splitter has worn rollers
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned

    +

    Date Identified: 10/17

    + +

    Status Updates: 10/18 - still pending +10/22: awaiting Down time window will take several down times to complete

    + +
    +
    • + +
  • +
    +
    Add air pressure valves (autstand request to DCS)
    +
    + Complete + (3) Medium + +
    +
    +
    + + + +

    Status Updates: 10/18 - no update +10/22: A waiting CR

    + +
    +
    • + +
  • +
    +
    oil leak in NON CON near chute S02-202CH
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: S02-202CH

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: No Oil Present at Chute (Fire Suppression Pipe is Leaking)

    + +
    +
    • + +
  • +
    +
    oil leak in NON CON near chute QAA-3CH
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: QAA-3CH

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: No Oil Present at Chute

    + +
    +
    • + +
  • +
    +
    packages being re inducted into ps bottom belt - hits the belt - needs to be raised
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: PS collector re induct chutes

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: Cannot raise belt

    + +
    +
    • + +
  • +
    +
    Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Semi induct A

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/18 - pending

    + +
    +
    • + +
  • +
    +
    PS chute lip is catching ps boxes
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: QAB-2CH

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: Pending

    + +
    +
    • + +
  • +
    +
    Maint jack for tippers
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers. +10/22: PO Pending for 1 Jack +10/23: ETA Shipping Date of Tipper Jack is 10/31/2025

    + +
    +
    • + +
  • +
    +
    UL4-15 damaged belt
    +
    + Complete + + +
    +
    +
    + + + + + +
    +
    • + +
  • +
    +
    PS6-3
    +
    + Complete + + +
    +
    +
    +

    Description: Noisy when running, side pan is very warm to the touch

    +

    Date Identified: 2025-10-18

    + +

    Status Updates: F14041

    + +
    +
    • + +
  • +
    +
    UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)
    +
    + Complete + (1) Very High + +
    +
    +
    + +

    Date Identified: 2025-10-18

    + + + +
    +
    • + +
  • +
    +
    Non Con Chute/Maint access. Need Latch upgrade
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 2025-10-10

    + +

    Status Updates: 10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches

    + +
    +
    • + +
  • +
    +
    UL21-24 Failed (belts and shaft)
    +
    + Complete + (1) Very High + +
    +
    +
    + +

    Date Identified: 2025-10-20

    + +

    Status Updates: 10/21/25 - repair completed

    + +
    +
    • + +
  • +
    +
    Motor falling on HSQ gappers.. 2x (3:1 merge)
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: upgrade the bolts

    + + + + +
    +
    • + +
  • +
    +
    PRS4-2 Motor Replacement
    +
    + Complete + High + +
    +
    +
    +

    Description: Motor Oreded will update when I have an ETA ( Tryignto get this overnight)

    +

    Date Identified: 2025-10-26

    + +

    Status Updates: Pending Ship Date

    + +
    +
    • + +
  • +
    +
    ) There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Catached Point in two area's Both have been completed

    +

    Date Identified: 2025-11-04

    +

    Date Completed: 2025-11-05

    +

    Status Updates: 11/4 - Wes Matthews reviewed with Jesse

    + +
    +
    • + +
  • +
    +
    2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Completed

    +

    Date Identified: 2025-11-04

    +

    Date Completed: 2025-11-05

    +

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    + +
    +
    • +
    -
    Monitor Items (1)
    +
    Monitor Items (2)
    • @@ -7342,13 +10472,32 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Semi-Auto Chute Sidepan Reinforcement
    +
    + Monitor + (2) High + +
    +
    +
    +

    Description: Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 -- investigated... no issues identified monitor +11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel

    + +
    +
    • +
    -
    Open Items (10)
    +
    Open Items (12)
    • @@ -7531,13 +10680,49 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    NCS1-1 aligner belt failed
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

    +

    Date Identified: 2025-11-01

    + +

    Status Updates: 11/3 - still waiting on belt to be delivered

    + +
    +
    • + +
  • +
    +
    3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
    +
    + Incomplete + (2) High + +
    +
    +
    + +

    Date Identified: 2025-11-04

    + +

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    + +
    +
    • +
    -
    Incomplete Items (10)
    +
    Incomplete Items (12)
    • @@ -7720,6 +10905,42 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    NCS1-1 aligner belt failed
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

    +

    Date Identified: 2025-11-01

    + +

    Status Updates: 11/3 - still waiting on belt to be delivered

    + +
    +
    • + +
  • +
    +
    3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
    +
    + Incomplete + (2) High + +
    +
    +
    + +

    Date Identified: 2025-11-04

    + +

    Status Updates: 11/4 Wes Matthews reviewed with Jesse

    + +
    +
    • + @@ -7732,11 +10953,11 @@ https://t.corp.amazon.com/V1969041198
    DCS/Autstand
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -7756,10 +10977,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -7824,7 +11045,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -7845,6 +11066,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    caljan at comm cable was ripped out
    +
    + Complete + + +
    +
    +
    +

    Description: dock door 223

    +

    Date Identified: 10/16/2025

    +

    Date Completed: 2025-10-21

    +

    Status Updates: KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine

    + +
    +
    • +
    @@ -7884,11 +11123,11 @@ https://t.corp.amazon.com/V1969041198
    DCS/Flow-Turn
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -7908,10 +11147,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -7976,7 +11215,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -7997,6 +11236,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    PS3-1 merge
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Shaft walked causing the belts to come off track and destroy 2 belts

    +

    Date Identified: 2025-10-18

    +

    Date Completed: 2025-10-19

    +

    Status Updates: AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored

    + +
    +
    • +
    @@ -8036,11 +11293,11 @@ https://t.corp.amazon.com/V1969041198
    DCS/RME
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -8060,10 +11317,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8128,7 +11385,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -8149,6 +11406,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    UL7-17 Belt has a rip
    +
    + Complete + + +
    +
    +
    +

    Description: Rip in belt the size of a dollar bill

    +

    Date Identified: 2025-10-18

    +

    Date Completed: 2025-10-18

    +

    Status Updates: AM 10/19 - RME replaced this belt

    + +
    +
    • +
    @@ -8188,23 +11463,23 @@ https://t.corp.amazon.com/V1969041198
    Datalogic
    -
    5
    +
    10
    Total
    -
    3
    +
    6
    Closed
    -
    1
    +
    2
    Monitor
    -
    1
    +
    2
    Open
    -
    1
    +
    2
    Incomplete
    @@ -8212,13 +11487,13 @@ https://t.corp.amazon.com/V1969041198
    - + - - - - - + + + + +
    @@ -8364,7 +11639,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items (2)
    • @@ -8382,6 +11657,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Add DHL label to Scan tunnel valid message
    +
    + Incomplete + (1) Very High + 12 days +
    +
    +
    +

    Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

    +

    Date Identified: 2025-10-27

    + + +
    • @@ -8392,7 +11685,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (3)
    +
    Closed Items (6)
    • @@ -8450,13 +11743,68 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    High Multi-Label Read Rate
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Unexpectedly high multi-read rate from scanners during LOT

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/14 - Datalogic prioritzing deep dive on these issues to identify root cause +10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3

    + +
    +
    • + +
  • +
    +
    Long-Term Error Tracking Solution
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Currently, manual pull of all images from Datalogic programs is required to ID issues

    +

    Date Identified: 10/8/2025

    + +

    Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up

    + +
    +
    • + +
  • +
    +
    Pull stats for error codes from Datalogic
    +
    + Complete + (3) Medium + +
    +
    +
    +

    Description: Need ability to pull error code stats from Datalogic

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 -- Jody to follow up with DL

    + +
    +
    • +
    -
    Monitor Items (1)
    +
    Monitor Items (2)
    • @@ -8477,13 +11825,31 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    No Read Rates - Trigger Timing Concerns
    +
    + Monitor + (5) Monitoring + +
    +
    +
    +

    Description: Confirm that the trigger timing from yesterday is fully resolved

    +

    Date Identified: 10/14/2025

    + +

    Status Updates: 10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring

    + +
    +
    • +
    -
    Open Items (1)
    +
    Open Items (2)
    • @@ -8501,6 +11867,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Add DHL label to Scan tunnel valid message
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

    +

    Date Identified: 2025-10-27

    + + +
    • @@ -8510,7 +11894,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Incomplete Items (1)
    +
    Incomplete Items (2)
    • @@ -8528,6 +11912,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Add DHL label to Scan tunnel valid message
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

    +

    Date Identified: 2025-10-27

    + + +
    • @@ -8543,11 +11945,11 @@ https://t.corp.amazon.com/V1969041198
    FMH/Gorbel
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -8567,10 +11969,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8635,7 +12037,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -8656,6 +12058,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Maxx reach controls do not function as prescribed
    +
    + Complete + + +
    +
    +
    +

    Description: All OB fluid maxxx reaches

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: Gorbel and FMH on site for training/ support

    + +
    +
    • +
    @@ -8695,11 +12115,11 @@ https://t.corp.amazon.com/V1969041198
    Gorbel
    -
    2
    +
    4
    Total
    -
    2
    +
    4
    Closed
    @@ -8719,10 +12139,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8812,7 +12232,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (2)
    +
    Closed Items (4)
    • @@ -8848,6 +12268,42 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Destuffit fault at DD225
    +
    + Complete + (1) Very High + +
    +
    +
    +

    Description: Contact failed and estop jumped out ... could not retract/extend unit

    +

    Date Identified: 10/15/2025

    + + + +
    +
    • + +
  • +
    +
    DD218-DESTUFF-IT not properly working packing not able to climb up
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: DD218 Destuff-it

    +

    Date Identified: 10/15/2025

    + + +
    • @@ -8890,11 +12346,11 @@ https://t.corp.amazon.com/V1969041198
    MFO (Amazon)
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -8914,10 +12370,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -8982,7 +12438,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -9003,6 +12459,24 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Confirm D2C is Working
    +
    + Complete + (6) Complete + +
    +
    +
    +

    Description: Verify all D2C lanes are mapped properly

    +

    Date Identified: 10/14/2025

    +

    Date Completed: 10/14/2025

    +

    Status Updates: 10/18 -- complete confirmed

    + +
    +
    • +
    @@ -9042,11 +12516,11 @@ https://t.corp.amazon.com/V1969041198
    MISC
    -
    7
    +
    14
    Total
    -
    7
    +
    14
    Closed
    @@ -9066,10 +12540,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -9249,7 +12723,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (7)
    +
    Closed Items (14)
    • @@ -9375,6 +12849,132 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Non - Con Jam rest button -
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: NCPRS2-1CH

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: duplicate

    + +
    +
    • + +
  • +
    +
    Auto inducts / By passes do not start up with scata -
    +
    + Complete + (2) High + +
    +
    +
    + +

    Date Identified: 10/15/2025

    + +

    Status Updates: resolved

    + +
    +
    • + +
  • +
    +
    supply cabinet in NON Con
    +
    + Complete + + +
    +
    +
    +

    Description: NON Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    drop zone banner in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: drop zone banner in Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    printer station at both ends in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    5s area for emtpy carts in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: Non Con

    +

    Date Identified: 10/16/2025

    + + + +
    +
    • + +
  • +
    +
    Fans in Non Con
    +
    + Complete + + +
    +
    +
    +

    Description: Non Con

    +

    Date Identified: 10/16/2025

    + + +
    • @@ -9417,11 +13017,11 @@ https://t.corp.amazon.com/V1969041198
    Startup (Amazon)
    -
    1
    +
    2
    Total
    -
    1
    +
    2
    Closed
    @@ -9441,10 +13041,10 @@ https://t.corp.amazon.com/V1969041198
    - + - + @@ -9509,7 +13109,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (1)
    +
    Closed Items (2)
    • @@ -9527,6 +13127,24 @@ https://t.corp.amazon.com/V1969041198
    +
    + + +
  • +
    +
    Jam Clearing Equipment on Mezzanine
    +
    + Complete + (2) High + +
    +
    +
    +

    Description: Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?

    +

    Date Identified: 10/14/2025

    + + +
    • diff --git a/output/report-2025-11-08-15-24-16.json b/output/report-2025-11-08-17-02-38.json similarity index 50% rename from output/report-2025-11-08-15-24-16.json rename to output/report-2025-11-08-17-02-38.json index 679070a..9496678 100644 --- a/output/report-2025-11-08-15-24-16.json +++ b/output/report-2025-11-08-17-02-38.json @@ -1,10 +1,10 @@ { - "report_generated_at": "2025-11-08T15:24:16.444403", + "report_generated_at": "2025-11-08T17:02:38.742960", "vendors": [ { "vendor_name": "Amazon", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -14,6 +14,17 @@ }, "oldest_unaddressed": [], "very_high_priority_items": [ + { + "punchlist_name": "AWCS Multiple Destinations", + "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", @@ -28,6 +39,17 @@ ], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "AWCS Multiple Destinations", + "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", @@ -47,16 +69,51 @@ }, { "vendor_name": "Autstand", - "total_items": 85, - "closed_count": 64, - "open_count": 15, - "monitor_count": 6, + "total_items": 176, + "closed_count": 142, + "open_count": 18, + "monitor_count": 16, "updates_24h": { - "added": [], - "closed": [], + "added": [ + { + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + } + ], + "closed": [ + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-11-07 00:00:00", + "status": "Complete", + "status_updates": "KK 11/7 - Added dock door numbers to screens", + "issue_image": null, + "age_days": 23 + } + ], "changed_to_monitor": [] }, "oldest_unaddressed": [ + { + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + }, { "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", "description": null, @@ -78,17 +135,6 @@ "status_updates": null, "issue_image": null, "age_days": null - }, - { - "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null } ], "very_high_priority_items": [ @@ -158,6 +204,94 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Semi-Auto Exception Arm Logic", + "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "PS Conveyor chute clearing Issues", + "description": "Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-17 00:00:00", + "status": "Complete", + "status_updates": "complete", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Tipper timer", + "description": "Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "SCADA Accurate Status Reads", + "description": "Update SCADA status accuracy with info sent from Beumer", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", + "description": "10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42\" Monitor and update MCM01 flow splitter", + "priority": "(1) Very High", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + }, { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", @@ -842,6 +976,743 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": "45965", + "date_completed": "45966.0", + "status": "Complete", + "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Problem Solve dead rollers", + "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", + "description": "There is no reset at the end of the NC sorters need to be at proximity of jam clearing", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "10/17 - buttons there, programimed, waiting on bracket", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", + "description": "JR button is behind the saefty fencing move to outside of fencingv (all areas)", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled\nKK 11/7 - I learned that this was done almost two weeks ago actually, closing this item", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flow Splitter Verification", + "description": "Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset NC End of Sorter", + "description": "Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "\"Destination Not Attempted\" Reason Code", + "description": "Receiving \"Destination Not Attempted\" in the wrong use case/scenario for the NC Sorter, see screenshot", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-21 00:00:00", + "status": "Complete", + "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", + "issue_image": "image.png", + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed, realigned PE", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed - bad button, has been replaced", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map not showing cameras", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map: showing stopped but actually running C", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Fixed - corrected flow control on problem solve rollers", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", + "description": "10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/27 - Investigated, found no issues", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages not diverting on the correct intralox", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Label auto inducts", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": "2025-10-20 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": "Semi Auto D induct", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "S012075 unavailable", + "description": "S012075", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/19 - Done", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", + "description": "Virtual sort D D2C S014041", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-11-07 00:00:00", + "status": "Complete", + "status_updates": "KK 11/7 - Added dock door numbers to screens", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", + "description": "Problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", + "description": "BC problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", + "description": "Semi induct C", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", + "description": "Inbound", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Splitter logic adjusted", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", + "description": "VS-D (But I assume all virtual sorters)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "chute stays green even when chute is full", + "description": "Chute S014073", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "IH 10/18 Resolved. IO Mapping issue.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non- con packages coming down to lanes", + "description": "VS-D", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", + "description": "Inbound 3-1 merges", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "IH 10/19 SCADA Updated", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Blue light for semi induct D is on when chute is empty", + "description": "PS11-11CH6NC", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Realigned and trained photoeye", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", + "description": "Buemer scada", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": "NON con sorter 1 and 2 not diverting", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", + "description": "Non-Con sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "SEMI-D uneven flow of packages to each chute", + "description": "SEMI-D", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Disabled, pending physical removal", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Evaluate jam logic /die back on bypasses.", + "description": "getting \"false jams\" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them", + "priority": "(2) High", + "date_identified": "2025-10-19 00:00:00", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor\nKK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.", + "issue_image": null, + "age_days": 20 + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "SCADA performance issue", + "description": "report export crashed system", + "priority": "(2) High", + "date_identified": null, + "date_completed": "2025-11-04 00:00:00", + "status": "Complete", + "status_updates": "11/1 RC - SCADA was updated to improve performance yesterday NIGHT.\nKK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 - testing at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Monitor", + "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": "2025-11-05 00:00:00", + "status": "Complete", + "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "Fix tippers faulting mid-dump sequence", + "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "PS8-5 Jammed but not showing on SCADA", + "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "Bypass improvements", + "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", + "issue_image": null, + "age_days": 5 + }, + { + "punchlist_name": "Sorter statistics on SCADA", + "description": "Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address", + "issue_image": null, + "age_days": 5 + }, + { + "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", + "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": "Semi Auto D induct", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": "NON con sorter 1 and 2 not diverting", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "45940", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 - testing at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - no update... Igor at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "45965", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", "description": null, @@ -1548,6 +2419,864 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": "45965", + "date_completed": "45966.0", + "status": "Complete", + "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Semi-Auto Exception Arm Logic", + "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "PS Conveyor chute clearing Issues", + "description": "Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-17 00:00:00", + "status": "Complete", + "status_updates": "complete", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Tipper timer", + "description": "Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "SCADA Accurate Status Reads", + "description": "Update SCADA status accuracy with info sent from Beumer", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Problem Solve dead rollers", + "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", + "description": "There is no reset at the end of the NC sorters need to be at proximity of jam clearing", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "10/17 - buttons there, programimed, waiting on bracket", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", + "description": "JR button is behind the saefty fencing move to outside of fencingv (all areas)", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled\nKK 11/7 - I learned that this was done almost two weeks ago actually, closing this item", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flow Splitter Verification", + "description": "Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Semi-Auto Chute fullness PE Height", + "description": "Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/17 - load logic was adjusted... monitor PE response.\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Jam Cam visibility in SCADA", + "description": "Autstand needs to set up passwords/remove pw for it to work in the scada", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "complete", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Chute 14041 Enable Issues", + "description": "DTC chute won't stay enabled even with cart in correct position and button pressed", + "priority": "(4) Low", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "VS-D, S01400 Pallet Chute Beacons - False Fullness", + "description": "Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018", + "priority": "(4) Low", + "date_identified": "10/14/25", + "date_completed": "10/15", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Semi-Auto Jam Beacons", + "description": "remove jam PE at chute", + "priority": "(4) Low", + "date_identified": "10/14/25", + "date_completed": "2025-10-28 00:00:00", + "status": "Complete", + "status_updates": "10/19 PE functionality diabled.. hardware removal to be scheduled TBD\nKK 11/4 - hareware was removed on 10/28", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC Dim Data", + "description": "AutStand not sending DIM data in S01 Message", + "priority": "(6) Complete", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/15 - Matt Specht fix mid sort\n10/17 - COMPLETE", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Jam Reset NC End of Sorter", + "description": "Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS11_11_JR3", + "description": "Jam Reset PB is flashing sporadically", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "10/17 - in process\n10/18 KK - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "\"Destination Not Attempted\" Reason Code", + "description": "Receiving \"Destination Not Attempted\" in the wrong use case/scenario for the NC Sorter, see screenshot", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-21 00:00:00", + "status": "Complete", + "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", + "issue_image": "image.png", + "age_days": 24 + }, + { + "punchlist_name": "S013089 Blue Beacon", + "description": "Need to investigate ZMX Sensor, alignment causing false fullness indication", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Done, beacon replaced", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed, realigned PE", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "Fixed - bad button, has been replaced", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map not showing cameras", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Scada Map: showing stopped but actually running C", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Fixed - corrected flow control on problem solve rollers", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", + "description": "10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42\" Monitor and update MCM01 flow splitter", + "priority": "(1) Very High", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Bypasses are \"going to sleep\"", + "description": "10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running", + "priority": "(3) Medium", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", + "description": "10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/27 - Investigated, found no issues", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Packages not diverting on the correct intralox", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Label auto inducts", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": "2025-10-20 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "False blue lights", + "description": "S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)", + "priority": null, + "date_identified": "10/25/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 14 + }, + { + "punchlist_name": "S012075 unavailable", + "description": "S012075", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/19 - Done", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", + "description": "Virtual sort- D", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 - Confirmed functionality of the chute.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", + "description": "Virtual sort D D2C S014041", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-11-07 00:00:00", + "status": "Complete", + "status_updates": "KK 11/7 - Added dock door numbers to screens", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there", + "description": "Flow Desk", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - That exists. Sherri showed several team members an dRME how to do this", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", + "description": "Problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", + "description": "BC problem solve", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", + "description": "Semi induct C", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non con diverts going down - becon alluminating but belt still running", + "description": "interlock", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Need clarification\nKK 10/19 - Closed", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", + "description": "Inbound", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Splitter logic adjusted", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", + "description": "VS-D (But I assume all virtual sorters)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": "2025-10-16 00:00:00", + "status": "Complete", + "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "chute stays green even when chute is full", + "description": "Chute S014073", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "IH 10/18 Resolved. IO Mapping issue.", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non- con packages coming down to lanes", + "description": "VS-D", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", + "description": "Inbound 3-1 merges", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "IH 10/19 SCADA Updated", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Blue light for semi induct D is on when chute is empty", + "description": "PS11-11CH6NC", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Realigned and trained photoeye", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", + "description": "Buemer scada", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", + "description": "Non-Con sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "SEMI-D uneven flow of packages to each chute", + "description": "SEMI-D", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", + "description": null, + "priority": "(2) High", + "date_identified": "10/18/25", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Disabled, pending physical removal", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Evaluate jam logic /die back on bypasses.", + "description": "getting \"false jams\" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them", + "priority": "(2) High", + "date_identified": "2025-10-19 00:00:00", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor\nKK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.", + "issue_image": null, + "age_days": 20 + }, + { + "punchlist_name": "Non Con flow issues -- missorts to S02207", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": "2025-10-27 00:00:00", + "status": "Complete", + "status_updates": "KK 10/27 - Resolved", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "SCADA performance issue", + "description": "report export crashed system", + "priority": "(2) High", + "date_identified": null, + "date_completed": "2025-11-04 00:00:00", + "status": "Complete", + "status_updates": "11/1 RC - SCADA was updated to improve performance yesterday NIGHT.\nKK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 - testing at BNA8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "gap control at non con sorter.", + "description": "code change/ help with box tracking.", + "priority": null, + "date_identified": "2025-10-30 00:00:00", + "date_completed": "2025-11-04 00:00:00", + "status": "Complete", + "status_updates": "working on it today. /tomorrow\nKK 11/4 - 0 gap errors since logic update, closing this item", + "issue_image": null, + "age_days": 9 + }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": "2025-11-05 00:00:00", + "status": "Complete", + "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "Fix tippers faulting mid-dump sequence", + "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "PS8-5 Jammed but not showing on SCADA", + "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "Bypass improvements", + "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", + "issue_image": null, + "age_days": 5 + }, + { + "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", + "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + }, + { + "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", + "description": "Flow Desk", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "45940", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 - testing at BNA8", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", "description": null, @@ -1616,6 +3345,116 @@ "issue_image": null, "age_days": 22 }, + { + "punchlist_name": "DTC chutes on VS-B is randomly disabling", + "description": null, + "priority": null, + "date_identified": "45952", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": "Semi Auto D induct", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": "NON con sorter 1 and 2 not diverting", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "DTC chutes on VS-B is randomly disabling", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Monitor", + "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Sorter statistics on SCADA", + "description": "Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address", + "issue_image": null, + "age_days": 5 + }, + { + "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", + "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/16 - fix applied monitor as VS become active", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Logic for Semi induct D is off very low throughput see video", + "description": "Semi Auto D induct", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", + "issue_image": "see video in comments", + "age_days": 23 + }, + { + "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", + "description": "NON con sorter 1 and 2 not diverting", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", + "issue_image": null, + "age_days": 22 + }, { "punchlist_name": "DTC chutes on VS-B is randomly disabling", "description": null, @@ -1783,6 +3622,39 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "45965", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - no update... Igor at BNA8", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", @@ -1950,6 +3822,39 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "priority": "(2) High", + "date_identified": "45965", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 1 + }, + { + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - no update... Igor at BNA8", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", @@ -1962,12 +3867,12 @@ "age_days": null } ], - "incomplete_count": 15 + "incomplete_count": 18 }, { "vendor_name": "Autstand/Beumer", - "total_items": 4, - "closed_count": 3, + "total_items": 8, + "closed_count": 7, "open_count": 1, "monitor_count": 0, "updates_24h": { @@ -2013,6 +3918,50 @@ "issue_image": null, "age_days": 10 }, + { + "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", + "description": null, + "priority": null, + "date_identified": "45952", + "date_completed": "45965.0", + "status": "Complete", + "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Semi induct D - light not allumintating green", + "description": null, + "priority": null, + "date_identified": "10/15/2025", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Need further clarification\nKK 10/19 - Done", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": "2025-11-04 00:00:00", + "status": "Complete", + "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "pe missing prob solve ak chute", + "description": null, + "priority": "(3) Medium", + "date_identified": "2025-10-29 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Completed 10/29", + "issue_image": null, + "age_days": 10 + }, { "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", "description": null, @@ -2056,8 +4005,8 @@ }, { "vendor_name": "Autstand/DCS", - "total_items": 3, - "closed_count": 3, + "total_items": 6, + "closed_count": 6, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -2068,6 +4017,17 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", + "description": "10/17- Autstand and DCS to evaluate and make adjustmets", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 Updates made to flow splitter logic to refine the window of the \"pop-up rollers\"", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", "description": "10/17- Autstand and DCS to evaluate and make adjustmets", @@ -2081,6 +4041,39 @@ } ], "closed_items": [ + { + "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", + "description": "10/17- Autstand and DCS to evaluate and make adjustmets", + "priority": "(2) Hgh", + "date_identified": "10/17", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "IH 10/18 Updates made to flow splitter logic to refine the window of the \"pop-up rollers\"", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS collector photo eyes are not feeding into each other", + "description": "PS collector photo eyes - both collectors", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.", + "description": "Non-Con sorter", + "priority": null, + "date_identified": "10/18/2025", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "KK 10/18 - Our system can not tell if a package has plastic securement strips", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", "description": "10/17- Autstand and DCS to evaluate and make adjustmets", @@ -2122,10 +4115,10 @@ }, { "vendor_name": "Beumer", - "total_items": 32, - "closed_count": 24, - "open_count": 3, - "monitor_count": 5, + "total_items": 64, + "closed_count": 50, + "open_count": 4, + "monitor_count": 10, "updates_24h": { "added": [], "closed": [], @@ -2222,6 +4215,72 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Lane Not Available Metric too high", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", + "description": "Bypasses were turned off several times during testing", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Monitor", + "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Inductions are going directly on bellowsco", + "description": "Experiencing too many items on bellow... causing sorter to stop", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Carrier disabled to shut down the sorter", + "description": "Sorter shutting down too often", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "30% disable threshold... confirm reenable", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Missorts", + "description": "File with missorts shared.", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", + "issue_image": null, + "age_days": 19 + }, + { + "punchlist_name": "Packages are being inducted on occupied trays", + "description": "Causing missorts and DBS/IBS/IOB faults that stop the sorter", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)", + "issue_image": null, + "age_days": 17 + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2356,6 +4415,138 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Estop not reporting on BGFusion/Scada", + "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", + "priority": "2) High", + "date_identified": "2025-10-21 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Semi-Auto Package marking X's", + "description": "Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)", + "priority": "(2) High", + "date_identified": "10/6/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", + "issue_image": null, + "age_days": 33 + }, + { + "punchlist_name": "Auto-Induct Restart", + "description": "After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "False Jam ( Rest every 6 mins)", + "description": "S013018", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", + "description": "IND5B-5 (Induct platform VSB)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/18 - will verify Will check calibration, waiting on tool", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", + "description": "Chute S014072", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", + "description": "Bypass DA", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "false jam", + "description": "Lane S014024", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - need update for ops on how DBS works", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", + "description": "Cells on Main sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": "Is aligner working as expected? Skewed boxes triggering as oversized", + "priority": "(2) High", + "date_identified": "2025-10-19 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 20 + }, { "punchlist_name": "Estop not reporting on BGFusion/Scada", "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", @@ -2632,9 +4823,350 @@ "status_updates": null, "issue_image": null, "age_days": 18 + }, + { + "punchlist_name": "Semi-Auto Package marking X's", + "description": "Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)", + "priority": "(2) High", + "date_identified": "10/6/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", + "issue_image": null, + "age_days": 33 + }, + { + "punchlist_name": "VS-D Auto-Induct Jams/Faults", + "description": "Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate", + "issue_image": "fixed finger gaurds", + "age_days": 25 + }, + { + "punchlist_name": "Throughput Limit on SCADA", + "description": "Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.", + "priority": "(4) Low", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 was used for testing is now disabled", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "SCADA Accurate Status Reads", + "description": "Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.", + "priority": "(6) Complete", + "date_identified": "10/14/25", + "date_completed": "10/14/25", + "status": "Complete", + "status_updates": "10/14 - Autstand now has all of the program info from Beumer to connect statuses\n10/17 resolved", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Auto-Induct Restart", + "description": "After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Operations requested the Problem Solve chutes from A and C to be disabled since not staffed", + "description": "10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable", + "priority": "(3) Medium", + "date_identified": "10/17", + "date_completed": "10/17", + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "False Jam ( Rest every 6 mins)", + "description": "S013018", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", + "description": null, + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Allocations are correct - wrong packages coming down", + "description": "S014024 CHUTE", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", + "description": "Chute S014072", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", + "description": "Bypass DA", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - will investigate", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "false jam", + "description": "Lane S014024", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - need update for ops on how DBS works", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", + "description": "Cells on Main sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Provide Bellow clearing procedures", + "description": "Document the process for clearing bellows for RME", + "priority": "(3) Medium", + "date_identified": "2025-10-17 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Air Knife over shooting takeaway conveyor", + "description": "Too many packages are falling in netting. Add add'l netting ? refocus air knife?", + "priority": "(3) Medium", + "date_identified": "2025-10-19 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate", + "issue_image": null, + "age_days": 20 + }, + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": "Is aligner working as expected? Skewed boxes triggering as oversized", + "priority": "(2) High", + "date_identified": "2025-10-19 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 20 + }, + { + "punchlist_name": "Deep dive missorts (file shared)", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Aligner catch point on IND2C-s", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Inductions are going directly on bellowsco", + "description": "Experiencing too many items on bellow... causing sorter to stop", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Carrier disabled to shut down the sorter", + "description": "Sorter shutting down too often", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "30% disable threshold... confirm reenable", + "issue_image": null, + "age_days": 17 + }, + { + "punchlist_name": "Missorts", + "description": "File with missorts shared.", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", + "issue_image": null, + "age_days": 19 + }, + { + "punchlist_name": "Estop not reporting on BGFusion/Scada", + "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", + "priority": "2) High", + "date_identified": "2025-10-21 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Packages are being inducted on occupied trays", + "description": "Causing missorts and DBS/IBS/IOB faults that stop the sorter", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)", + "issue_image": null, + "age_days": 17 } ], "monitor_items": [ + { + "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", + "description": "Bypasses were turned off several times during testing", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Monitor", + "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Diverting onto Bellows from Bypass, adjust carrier aim", + "description": "Confirm divert points for auto and semi-auto inducts", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Divert Points to Pallet Chutes", + "description": "Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/14 - Check the chutes that have missorts and jams at the top\n10/17 - chutes checked and made adjustments Monitor", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "IND2A-22 Carrier Induct Timing", + "description": "Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 - beumer to monitor", + "issue_image": "IMG_4519.jpg", + "age_days": 24 + }, + { + "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", + "description": "IND5B-5 (Induct platform VSB)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/18 - will verify Will check calibration, waiting on tool", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", "description": "Bypasses were turned off several times during testing", @@ -2714,6 +5246,17 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Lane Not Available Metric too high", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2749,6 +5292,17 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "Lane Not Available Metric too high", + "description": null, + "priority": "(1) Very Hgh", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2761,12 +5315,12 @@ "age_days": null } ], - "incomplete_count": 3 + "incomplete_count": 4 }, { "vendor_name": "Caljan", - "total_items": 4, - "closed_count": 4, + "total_items": 8, + "closed_count": 8, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -2777,6 +5331,39 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Photoeyes at Caljan not wired properly", + "description": "Photoeyes stop the line vs feeding when blocked", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", + "description": "OB Fluid", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", @@ -2812,6 +5399,50 @@ } ], "closed_items": [ + { + "punchlist_name": "Photoeyes at Caljan not wired properly", + "description": "Photoeyes stop the line vs feeding when blocked", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", + "description": "OB Fluid", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Max Reach 100% PE logic is backwards All 300 and 100 DD", + "description": "Outbound", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", @@ -2864,16 +5495,27 @@ }, { "vendor_name": "DCS", - "total_items": 25, - "closed_count": 14, - "open_count": 10, - "monitor_count": 1, + "total_items": 50, + "closed_count": 36, + "open_count": 12, + "monitor_count": 2, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -2895,17 +5537,6 @@ "status_updates": "11/4 - Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 - }, - { - "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", - "description": null, - "priority": "(2) High", - "date_identified": "2025-11-04 00:00:00", - "date_completed": null, - "status": "Incomplete", - "status_updates": "11/4 Wes Matthews reviewed with Jesse", - "issue_image": null, - "age_days": 4 } ], "very_high_priority_items": [ @@ -2942,6 +5573,50 @@ "issue_image": null, "age_days": null }, + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, + { + "punchlist_name": "Flow turn Belt Replacement", + "description": "Flow turn belts incorrectly manufactured and need to be replaced", + "priority": "(1) Very High", + "date_identified": "10/10/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", + "description": null, + "priority": "(1) Very High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "UL21-24 Failed (belts and shaft)", + "description": null, + "priority": "(1) Very High", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/21/25 - repair completed", + "issue_image": null, + "age_days": 19 + }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3131,6 +5806,193 @@ "issue_image": null, "age_days": 4 }, + { + "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", + "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Semi-Auto Phantom Jams", + "description": "Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC End of Sorter Chute", + "description": "Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Catch point at DD118 fluid load", + "description": "10/17 -Weld failed. DCS bolted sidepan. Check other pans", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - resolved", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NC flow splitter has worn rollers", + "description": "pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - still pending \n10/22: awaiting Down time window will take several down times to complete", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "oil leak in NON CON near chute S02-202CH", + "description": "S02-202CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "oil leak in NON CON near chute QAA-3CH", + "description": "QAA-3CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", + "description": "PS collector re induct chutes", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Cannot raise belt", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", + "description": "Semi induct A", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - pending", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "PS chute lip is catching ps boxes", + "description": "QAB-2CH", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Pending", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Maint jack for tippers", + "description": null, + "priority": "(2) High", + "date_identified": "10/17/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", + "description": null, + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", + "description": "upgrade the bolts", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PRS4-2 Motor Replacement", + "description": "Motor Oreded will update when I have an ETA ( Tryignto get this overnight)", + "priority": "High", + "date_identified": "2025-10-26 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Pending Ship Date", + "issue_image": null, + "age_days": 13 + }, + { + "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", + "description": "Catached Point in two area's Both have been completed", + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": "2025-11-05 00:00:00", + "status": "Complete", + "status_updates": "11/4 - Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", + "description": "Completed", + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": "2025-11-05 00:00:00", + "status": "Complete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, @@ -3297,9 +6159,262 @@ "status_updates": null, "issue_image": null, "age_days": 21 + }, + { + "punchlist_name": "Flow turn Belt Replacement", + "description": "Flow turn belts incorrectly manufactured and need to be replaced", + "priority": "(1) Very High", + "date_identified": "10/10/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "Semi-Auto Phantom Jams", + "description": "Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "NC End of Sorter Chute", + "description": "Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "NC Sorter Aligner", + "description": "NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": "10/17", + "status": "Complete", + "status_updates": "10/17 - fixed.", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Catch point at DD118 fluid load", + "description": "10/17 -Weld failed. DCS bolted sidepan. Check other pans", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - resolved", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "NC flow splitter has worn rollers", + "description": "pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned", + "priority": "(2) High", + "date_identified": "10/17", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - still pending \n10/22: awaiting Down time window will take several down times to complete", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "Add air pressure valves (autstand request to DCS)", + "description": null, + "priority": "(3) Medium", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - no update\n10/22: A waiting CR", + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "oil leak in NON CON near chute S02-202CH", + "description": "S02-202CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "oil leak in NON CON near chute QAA-3CH", + "description": "QAA-3CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "No Oil Present at Chute", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", + "description": "PS collector re induct chutes", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Cannot raise belt", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", + "description": "Semi induct A", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "10/18 - pending", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "PS chute lip is catching ps boxes", + "description": "QAB-2CH", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Pending", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Maint jack for tippers", + "description": null, + "priority": "(2) High", + "date_identified": "10/17/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "UL4-15 damaged belt", + "description": null, + "priority": null, + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PS6-3", + "description": "Noisy when running, side pan is very warm to the touch", + "priority": null, + "date_identified": "2025-10-18 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "F14041", + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", + "description": null, + "priority": "(1) Very High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", + "description": null, + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches", + "issue_image": null, + "age_days": 29 + }, + { + "punchlist_name": "UL21-24 Failed (belts and shaft)", + "description": null, + "priority": "(1) Very High", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "10/21/25 - repair completed", + "issue_image": null, + "age_days": 19 + }, + { + "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", + "description": "upgrade the bolts", + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": null + }, + { + "punchlist_name": "PRS4-2 Motor Replacement", + "description": "Motor Oreded will update when I have an ETA ( Tryignto get this overnight)", + "priority": "High", + "date_identified": "2025-10-26 00:00:00", + "date_completed": null, + "status": "Complete", + "status_updates": "Pending Ship Date", + "issue_image": null, + "age_days": 13 + }, + { + "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", + "description": "Catached Point in two area's Both have been completed", + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": "2025-11-05 00:00:00", + "status": "Complete", + "status_updates": "11/4 - Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", + "description": "Completed", + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": "2025-11-05 00:00:00", + "status": "Complete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 } ], "monitor_items": [ + { + "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", + "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", @@ -3412,6 +6527,28 @@ "issue_image": null, "age_days": 4 }, + { + "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, @@ -3524,6 +6661,28 @@ "issue_image": null, "age_days": 4 }, + { + "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", + "description": null, + "priority": "(2) High", + "date_identified": "2025-11-04 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/4 Wes Matthews reviewed with Jesse", + "issue_image": null, + "age_days": 4 + }, + { + "punchlist_name": "NCS1-1 aligner belt failed", + "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", + "priority": "(1) Very High", + "date_identified": "2025-11-01 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - still waiting on belt to be delivered", + "issue_image": null, + "age_days": 7 + }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, @@ -3536,12 +6695,12 @@ "age_days": 4 } ], - "incomplete_count": 10 + "incomplete_count": 12 }, { "vendor_name": "DCS/Autstand", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3553,6 +6712,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "caljan at comm cable was ripped out", + "description": "dock door 223", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": "2025-10-21 00:00:00", + "status": "Complete", + "status_updates": "KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine", + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "caljan at comm cable was ripped out", "description": "dock door 223", @@ -3572,8 +6742,8 @@ }, { "vendor_name": "DCS/Flow-Turn", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3584,6 +6754,17 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "PS3-1 merge", + "description": "Shaft walked causing the belts to come off track and destroy 2 belts", + "priority": "(2) High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "PS3-1 merge", "description": "Shaft walked causing the belts to come off track and destroy 2 belts", @@ -3597,6 +6778,17 @@ } ], "closed_items": [ + { + "punchlist_name": "PS3-1 merge", + "description": "Shaft walked causing the belts to come off track and destroy 2 belts", + "priority": "(2) High", + "date_identified": "2025-10-18 00:00:00", + "date_completed": "2025-10-19 00:00:00", + "status": "Complete", + "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "PS3-1 merge", "description": "Shaft walked causing the belts to come off track and destroy 2 belts", @@ -3616,8 +6808,8 @@ }, { "vendor_name": "DCS/RME", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3629,6 +6821,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "UL7-17 Belt has a rip", + "description": "Rip in belt the size of a dollar bill", + "priority": null, + "date_identified": "2025-10-18 00:00:00", + "date_completed": "2025-10-18 00:00:00", + "status": "Complete", + "status_updates": "AM 10/19 - RME replaced this belt", + "issue_image": null, + "age_days": 21 + }, { "punchlist_name": "UL7-17 Belt has a rip", "description": "Rip in belt the size of a dollar bill", @@ -3648,16 +6851,27 @@ }, { "vendor_name": "Datalogic", - "total_items": 5, - "closed_count": 3, - "open_count": 1, - "monitor_count": 1, + "total_items": 10, + "closed_count": 6, + "open_count": 2, + "monitor_count": 2, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3671,6 +6885,17 @@ } ], "very_high_priority_items": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3684,6 +6909,17 @@ } ], "high_priority_items": [ + { + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "High Multi-Label Read Rate", "description": "Unexpectedly high multi-read rate from scanners during LOT", @@ -3697,6 +6933,39 @@ } ], "closed_items": [ + { + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Long-Term Error Tracking Solution", + "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", + "priority": "(3) Medium", + "date_identified": "10/8/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", + "issue_image": null, + "age_days": 31 + }, + { + "punchlist_name": "Pull stats for error codes from Datalogic", + "description": "Need ability to pull error code stats from Datalogic", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": "10/17 -- Jody to follow up with DL", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "High Multi-Label Read Rate", "description": "Unexpectedly high multi-read rate from scanners during LOT", @@ -3732,6 +7001,17 @@ } ], "monitor_items": [ + { + "punchlist_name": "No Read Rates - Trigger Timing Concerns", + "description": "Confirm that the trigger timing from yesterday is fully resolved", + "priority": "(5) Monitoring", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "No Read Rates - Trigger Timing Concerns", "description": "Confirm that the trigger timing from yesterday is fully resolved", @@ -3745,6 +7025,17 @@ } ], "open_items": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3758,6 +7049,17 @@ } ], "incomplete_items": [ + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 12 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3770,12 +7072,12 @@ "age_days": 12 } ], - "incomplete_count": 1 + "incomplete_count": 2 }, { "vendor_name": "FMH/Gorbel", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3787,6 +7089,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "Maxx reach controls do not function as prescribed", + "description": "All OB fluid maxxx reaches", + "priority": null, + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "Gorbel and FMH on site for training/ support", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Maxx reach controls do not function as prescribed", "description": "All OB fluid maxxx reaches", @@ -3806,8 +7119,8 @@ }, { "vendor_name": "Gorbel", - "total_items": 2, - "closed_count": 2, + "total_items": 4, + "closed_count": 4, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3817,6 +7130,17 @@ }, "oldest_unaddressed": [], "very_high_priority_items": [ + { + "punchlist_name": "Destuffit fault at DD225", + "description": "Contact failed and estop jumped out ... could not retract/extend unit", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Destuffit fault at DD225", "description": "Contact failed and estop jumped out ... could not retract/extend unit", @@ -3830,6 +7154,17 @@ } ], "high_priority_items": [ + { + "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", + "description": "DD218 Destuff-it", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", "description": "DD218 Destuff-it", @@ -3843,6 +7178,28 @@ } ], "closed_items": [ + { + "punchlist_name": "Destuffit fault at DD225", + "description": "Contact failed and estop jumped out ... could not retract/extend unit", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", + "description": "DD218 Destuff-it", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Destuffit fault at DD225", "description": "Contact failed and estop jumped out ... could not retract/extend unit", @@ -3873,8 +7230,8 @@ }, { "vendor_name": "MFO (Amazon)", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3886,6 +7243,17 @@ "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ + { + "punchlist_name": "Confirm D2C is Working", + "description": "Verify all D2C lanes are mapped properly", + "priority": "(6) Complete", + "date_identified": "10/14/25", + "date_completed": "10/14/25", + "status": "Complete", + "status_updates": "10/18 -- complete confirmed", + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Confirm D2C is Working", "description": "Verify all D2C lanes are mapped properly", @@ -3905,8 +7273,8 @@ }, { "vendor_name": "MISC", - "total_items": 7, - "closed_count": 7, + "total_items": 14, + "closed_count": 14, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -3917,6 +7285,28 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Non - Con Jam rest button -", + "description": "NCPRS2-1CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto inducts / By passes do not start up with scata -", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "resolved", + "issue_image": null, + "age_days": 24 + }, { "punchlist_name": "Non - Con Jam rest button -", "description": "NCPRS2-1CH", @@ -3941,6 +7331,83 @@ } ], "closed_items": [ + { + "punchlist_name": "Non - Con Jam rest button -", + "description": "NCPRS2-1CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto inducts / By passes do not start up with scata -", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "resolved", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "supply cabinet in NON Con", + "description": "NON Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "drop zone banner in Non Con", + "description": "drop zone banner in Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "printer station at both ends in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "5s area for emtpy carts in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "Fans in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, { "punchlist_name": "Non - Con Jam rest button -", "description": "NCPRS2-1CH", @@ -4026,8 +7493,8 @@ }, { "vendor_name": "Startup (Amazon)", - "total_items": 1, - "closed_count": 1, + "total_items": 2, + "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -4038,6 +7505,17 @@ "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ + { + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Jam Clearing Equipment on Mezzanine", "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", @@ -4051,6 +7529,17 @@ } ], "closed_items": [ + { + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Complete", + "status_updates": null, + "issue_image": null, + "age_days": 25 + }, { "punchlist_name": "Jam Clearing Equipment on Mezzanine", "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", @@ -4071,10 +7560,10 @@ ], "summary": { "total_vendors": 16, - "total_items": 174, - "total_closed": 131, - "total_open": 30, - "total_monitor": 13, - "total_incomplete": 30 + "total_items": 354, + "total_closed": 287, + "total_open": 37, + "total_monitor": 30, + "total_incomplete": 37 } } \ No newline at end of file diff --git a/output/report-2025-11-08-15-24-35.html b/output/report-2025-11-08-17-18-02.html similarity index 87% rename from output/report-2025-11-08-15-24-35.html rename to output/report-2025-11-08-17-18-02.html index 34ae759..7e91f2b 100644 --- a/output/report-2025-11-08-15-24-35.html +++ b/output/report-2025-11-08-17-18-02.html @@ -587,9 +587,9 @@

    Vendor Punchlist Report

    - Generated: 2025-11-08 15:24:35 | + Generated: 2025-11-08 17:18:03 | Total Vendors: 16 | - Total Items: 174 + Total Items: 145
    @@ -649,11 +649,11 @@

    Vendors

    -

    174

    +

    145

    Total Items

    -

    131

    +

    124

    Closed

    @@ -661,11 +661,11 @@

    Monitor

    -

    30

    +

    8

    Open

    -

    30

    +

    8

    Incomplete

    @@ -836,11 +836,11 @@
    Autstand
    -
    85
    +
    67
    Total
    -
    64
    +
    59
    Closed
    @@ -848,11 +848,11 @@
    Monitor
    -
    15
    +
    2
    Open
    -
    15
    +
    2
    Incomplete
    @@ -860,13 +860,13 @@
    - + - - + + - - + +
    @@ -990,7 +990,7 @@ KK 10/19 - Fixed

    -
    High Priority (53 items)
    +
    High Priority (44 items)
    • @@ -1562,96 +1562,6 @@ KK 10/21 - No clarification received - closed as duplicate (Row 120)

    -
  • -
    -
    IBNC splitting sending packages to NC that are within the crossbelt MTBH
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Inbound

    -

    Date Identified: 10/16/2025

    -

    Date Completed: 2025-10-16

    -

    Status Updates: KK 10/16 - Splitter logic adjusted

    - -
    -
    • - -
  • -
    -
    D2C Chutes are full blue lighting 8 inches short of the go cart full line
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: VS-D (But I assume all virtual sorters)

    -

    Date Identified: 10/16/2025

    -

    Date Completed: 2025-10-16

    -

    Status Updates: KK 10/16 - Raised ALL D2C Full height 6-8" above last setting

    - -
    -
    • - -
  • -
    -
    chute stays green even when chute is full
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Chute S014073

    -

    Date Identified: 10/16/2025

    - -

    Status Updates: IH 10/18 Resolved. IO Mapping issue.

    - -
    -
    • - -
  • -
    -
    Non- con packages coming down to lanes
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: VS-D

    -

    Date Identified: 10/17/2025

    -

    Date Completed: 2025-10-18

    -

    Status Updates: KK 10/18 - Noncon detection length reduced to 41"

    - -
    -
    • - -
  • -
    -
    Scada - label each line ex. UL13 , UL14 ect.
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Inbound 3-1 merges

    -

    Date Identified: 10/17/2025

    -

    Date Completed: 2025-10-19

    -

    Status Updates: IH 10/19 SCADA Updated

    - -
    -
    • -
  • Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter
    @@ -1855,78 +1765,6 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot, IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    -
    -
    • - -
  • -
    -
    Blue light for semi induct D is on when chute is empty
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    Need 1 button to turn on ALL inducts. I am having to turn them on one by one
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    Evaluate jam logic /die back on bypasses.
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - - -
    -
    • - -
  • -
    -
    SCADA performance issue
    -
    - Incomplete - (2) High - -
    -
    -
    - - - - -
    • @@ -1940,10 +1778,10 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    +

    Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

    - - +

    Status Updates: 11/3 - no update... Igor at BNA8

    @@ -1958,8 +1796,8 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    - - +

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    +

    Date Identified: 45965

    @@ -2161,7 +1999,7 @@ KK 11/4 - hareware was removed on 10/28

    -
    No Priority (6 items)
    +
    No Priority (5 items)
    • @@ -2253,24 +2091,6 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

      -
    - - -
  • -
    -
    Non Con flow issues -- missorts to S02207
    -
    - Incomplete - - -
    -
    -
    - - - - -
    • @@ -2294,12 +2114,12 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -
    Oldest 3 Unaddressed Items (3)
    +
    Oldest 3 Unaddressed Items (2)
    • -
      PS11-11CH6NC Intralox Sorter (S02)
      +
      3:1 merge code update
      Incomplete (2) High @@ -2307,17 +2127,17 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      +

      Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

      - - +

      Status Updates: 11/3 - no update... Igor at BNA8

    • -
      Blue light for semi induct D is on when chute is empty
      +
      Estops are getting damaged on the UL lane
      Incomplete (2) High @@ -2325,26 +2145,8 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      - - - - - -
      -
      • - -
    • -
      -
      Need 1 button to turn on ALL inducts. I am having to turn them on one by one
      -
      - Incomplete - (2) High - -
      -
      -
      - - +

      Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

      +

      Date Identified: 45965

      @@ -2358,7 +2160,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

      -
      Closed Items (64)
      +
      Closed Items (59)
      • @@ -3243,96 +3045,6 @@ KK 10/19 - Closed

      • -
    • -
      -
      IBNC splitting sending packages to NC that are within the crossbelt MTBH
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Inbound

      -

      Date Identified: 10/16/2025

      -

      Date Completed: 2025-10-16

      -

      Status Updates: KK 10/16 - Splitter logic adjusted

      - -
      -
      • - -
    • -
      -
      D2C Chutes are full blue lighting 8 inches short of the go cart full line
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: VS-D (But I assume all virtual sorters)

      -

      Date Identified: 10/16/2025

      -

      Date Completed: 2025-10-16

      -

      Status Updates: KK 10/16 - Raised ALL D2C Full height 6-8" above last setting

      - -
      -
      • - -
    • -
      -
      chute stays green even when chute is full
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Chute S014073

      -

      Date Identified: 10/16/2025

      - -

      Status Updates: IH 10/18 Resolved. IO Mapping issue.

      - -
      -
      • - -
    • -
      -
      Non- con packages coming down to lanes
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: VS-D

      -

      Date Identified: 10/17/2025

      -

      Date Completed: 2025-10-18

      -

      Status Updates: KK 10/18 - Noncon detection length reduced to 41"

      - -
      -
      • - -
    • -
      -
      Scada - label each line ex. UL13 , UL14 ect.
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Inbound 3-1 merges

      -

      Date Identified: 10/17/2025

      -

      Date Completed: 2025-10-19

      -

      Status Updates: IH 10/19 SCADA Updated

      - -
      -
      • -
    • Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter
      @@ -3663,245 +3375,9 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      -
      Open Items (15)
      +
      Open Items (2)
        -
      • -
        -
        PS11-11CH6NC Intralox Sorter (S02)
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Blue light for semi induct D is on when chute is empty
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Need 1 button to turn on ALL inducts. I am having to turn them on one by one
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        One major issue and one minor issue with the non-con system: -No-reads are really frequent -The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Evaluate jam logic /die back on bypasses.
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Non Con flow issues -- missorts to S02207
        -
        - Incomplete - - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        DTC chutes on VS-B is randomly disabling
        -
        - Incomplete - - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Encoder failure (4x) + 2 x
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        SCADA performance issue
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        7:1 merge code update
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        3:1 merge code update
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Estops are getting damaged on the UL lane
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • - -
      • -
        -
        Raise the fill height ob the DTC's approx 2 "
        -
        - Incomplete - (2) High - -
        -
        -
        - - - - - -
        -
        • -
      • 3:1 merge code update
        @@ -3944,245 +3420,9 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
        -
        Incomplete Items (15)
        +
        Incomplete Items (2)
          -
        • -
          -
          PS11-11CH6NC Intralox Sorter (S02)
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Blue light for semi induct D is on when chute is empty
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Need 1 button to turn on ALL inducts. I am having to turn them on one by one
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          One major issue and one minor issue with the non-con system: -No-reads are really frequent -The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Evaluate jam logic /die back on bypasses.
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Non Con flow issues -- missorts to S02207
          -
          - Incomplete - - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          DTC chutes on VS-B is randomly disabling
          -
          - Incomplete - - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Encoder failure (4x) + 2 x
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          SCADA performance issue
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          7:1 merge code update
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          3:1 merge code update
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Estops are getting damaged on the UL lane
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • - -
        • -
          -
          Raise the fill height ob the DTC's approx 2 "
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - - -
          -
          • -
        • 3:1 merge code update
          @@ -4231,7 +3471,7 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
          Autstand/Beumer
          -
          4
          +
          3
          Total
          @@ -4243,11 +3483,11 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
          Monitor
          -
          1
          +
          0
          Open
          -
          1
          +
          0
          Incomplete
          @@ -4255,13 +3495,13 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot,
          - + - + - - + +
          @@ -4357,30 +3597,12 @@ KK 10/19 - Done

          -
          Oldest 3 Unaddressed Items (1)
          +
          Oldest 3 Unaddressed Items
            - -
          • -
            -
            Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
            -
            - Incomplete - - -
            -
            -
            - - - - - -
            -
            • - +
          • No unaddressed items
          - +
          @@ -4458,54 +3680,18 @@ KK 10/19 - Done

          -
          Open Items (1)
          +
          Open Items (0)
            - -
          • -
            -
            Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
            -
            - Incomplete - - -
            -
            -
            - - - - - -
            -
            • - +
          • No open items
          -
          Incomplete Items (1)
          +
          Incomplete Items (0)
            - -
          • -
            -
            Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
            -
            - Incomplete - - -
            -
            -
            - - - - - -
            -
            • - +
          • No incomplete items
          @@ -4749,11 +3935,11 @@ KK 10/19 - Done

          Beumer
          -
          32
          +
          28
          Total
          -
          24
          +
          22
          Closed
          @@ -4761,11 +3947,11 @@ KK 10/19 - Done

          Monitor
          -
          3
          +
          1
          Open
          -
          3
          +
          1
          Incomplete
          @@ -4773,19 +3959,19 @@ KK 10/19 - Done

          - + - - + + - - + +
          -
          Very High Priority (6 items)
          +
          Very High Priority (5 items)
          • @@ -4859,24 +4045,6 @@ KK 10/19 - Done

            10/15 - Bypasses had to be manually turned on when crossbelt stopped 10/16 - Fix applied, monitor

            -
          -
          • - -
        • -
          -
          Packages are being inducted on occupied trays
          -
          - Incomplete - (1) Very Hgh - -
          -
          -
          - - - - -
          • @@ -4903,7 +4071,7 @@ KK 10/19 - Done

          -
          High Priority (12 items)
          +
          High Priority (9 items)
          • @@ -4982,42 +4150,6 @@ confirmed that it works

          -
        • -
          -
          Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
          -
          - Complete - (2) High - -
          -
          -
          -

          Description: Chute S014072

          -

          Date Identified: 10/17/2025

          - -

          Status Updates: 10/18 will investigate

          - -
          -
          • - -
        • -
          -
          BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
          -
          - Complete - (2) High - -
          -
          -
          -

          Description: Bypass DA

          -

          Date Identified: 10/17/2025

          - -

          Status Updates: 10/18 - will investigate

          - -
          -
          • -
        • false jam
          @@ -5105,24 +4237,6 @@ confirmed that it works

          Status Updates: 10/18 - will verify Will check calibration, waiting on tool

          -
          -
          • - -
        • -
          -
          At inducts evaluate why "conveyable" boxes are being rejected at induction
          -
          - Incomplete - (2) High - -
          -
          -
          - - - - -
          • @@ -5432,45 +4546,9 @@ confirmed that it works

          -
          Oldest 3 Unaddressed Items (3)
          +
          Oldest 3 Unaddressed Items (1)
            -
          • -
            -
            At inducts evaluate why "conveyable" boxes are being rejected at induction
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            Packages are being inducted on occupied trays
            -
            - Incomplete - (1) Very Hgh - -
            -
            -
            - - - - - -
            -
            • -
          • Lane Not Available Metric too high
            @@ -5496,7 +4574,7 @@ confirmed that it works

            -
            Closed Items (24)
            +
            Closed Items (22)
            • @@ -5684,42 +4762,6 @@ confirmed that it works

            • -
          • -
            -
            Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
            -
            - Complete - (2) High - -
            -
            -
            -

            Description: Chute S014072

            -

            Date Identified: 10/17/2025

            - -

            Status Updates: 10/18 will investigate

            - -
            -
            • - -
          • -
            -
            BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
            -
            - Complete - (2) High - -
            -
            -
            -

            Description: Bypass DA

            -

            Date Identified: 10/17/2025

            - -

            Status Updates: 10/18 - will investigate

            - -
            -
            • -
          • false jam
            @@ -6044,45 +5086,9 @@ confirmed that it works

            -
            Open Items (3)
            +
            Open Items (1)
              -
            • -
              -
              At inducts evaluate why "conveyable" boxes are being rejected at induction
              -
              - Incomplete - (2) High - -
              -
              -
              - - - - - -
              -
              • - -
            • -
              -
              Packages are being inducted on occupied trays
              -
              - Incomplete - (1) Very Hgh - -
              -
              -
              - - - - - -
              -
              • -
            • Lane Not Available Metric too high
              @@ -6107,45 +5113,9 @@ confirmed that it works

              -
              Incomplete Items (3)
              +
              Incomplete Items (1)
                -
              • -
                -
                At inducts evaluate why "conveyable" boxes are being rejected at induction
                -
                - Incomplete - (2) High - -
                -
                -
                - - - - - -
                -
                • - -
              • -
                -
                Packages are being inducted on occupied trays
                -
                - Incomplete - (1) Very Hgh - -
                -
                -
                - - - - - -
                -
                • -
              • Lane Not Available Metric too high
                @@ -6447,7 +5417,7 @@ https://t.corp.amazon.com/V1969041198
                DCS
                -
                25
                +
                19
                Total
                @@ -6459,11 +5429,11 @@ https://t.corp.amazon.com/V1969041198
                Monitor
                -
                10
                +
                4
                Open
                -
                10
                +
                4
                Incomplete
              @@ -6471,19 +5441,19 @@ https://t.corp.amazon.com/V1969041198
              - + - - + +
              -
              Very High Priority (4 items)
              +
              Very High Priority (3 items)
              • @@ -6519,24 +5489,6 @@ https://t.corp.amazon.com/V1969041198
              -
              -
              • - -
            • -
              -
              UL21-24 Failed (belts and shaft)
              -
              - Incomplete - (1) Very High - -
              -
              -
              - - - - -
              • @@ -6563,7 +5515,7 @@ https://t.corp.amazon.com/V1969041198
            -
            High Priority (17 items)
            +
            High Priority (12 items)
            • @@ -6731,96 +5683,6 @@ https://t.corp.amazon.com/V1969041198

            Status Updates: 10/17 -- investigated... no issues identified monitor 11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel

            -
            -
            • - -
          • -
            -
            Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            PS chute lip is catching ps boxes
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            Non Con Chute/Maint access. Need Latch upgrade
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            Motor falling on HSQ gappers.. 2x (3:1 merge)
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            PRS4-2 Motor Replacement
            -
            - Incomplete - High - -
            -
            -
            - - - - -
            • @@ -7348,117 +6210,9 @@ https://t.corp.amazon.com/V1969041198
          -
          Open Items (10)
          +
          Open Items (4)
            -
          • -
            -
            Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            PS chute lip is catching ps boxes
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            Non Con Chute/Maint access. Need Latch upgrade
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            UL21-24 Failed (belts and shaft)
            -
            - Incomplete - (1) Very High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            Motor falling on HSQ gappers.. 2x (3:1 merge)
            -
            - Incomplete - (2) High - -
            -
            -
            - - - - - -
            -
            • - -
          • -
            -
            PRS4-2 Motor Replacement
            -
            - Incomplete - High - -
            -
            -
            - - - - - -
            -
            • -
          • NCS1-1 aligner belt failed
            @@ -7537,117 +6291,9 @@ https://t.corp.amazon.com/V1969041198
            -
            Incomplete Items (10)
            +
            Incomplete Items (4)
              -
            • -
              -
              Divert arms are to high and are causing jiffys to get stuck under the arm when diverting
              -
              - Incomplete - (2) High - -
              -
              -
              - - - - - -
              -
              • - -
            • -
              -
              PS chute lip is catching ps boxes
              -
              - Incomplete - (2) High - -
              -
              -
              - - - - - -
              -
              • - -
            • -
              -
              Non Con Chute/Maint access. Need Latch upgrade
              -
              - Incomplete - (2) High - -
              -
              -
              - - - - - -
              -
              • - -
            • -
              -
              UL21-24 Failed (belts and shaft)
              -
              - Incomplete - (1) Very High - -
              -
              -
              - - - - - -
              -
              • - -
            • -
              -
              Motor falling on HSQ gappers.. 2x (3:1 merge)
              -
              - Incomplete - (2) High - -
              -
              -
              - - - - - -
              -
              • - -
            • -
              -
              PRS4-2 Motor Replacement
              -
              - Incomplete - High - -
              -
              -
              - - - - - -
              -
              • -
            • NCS1-1 aligner belt failed
              diff --git a/output/report-2025-11-08-15-24-35.json b/output/report-2025-11-08-17-18-02.json similarity index 80% rename from output/report-2025-11-08-15-24-35.json rename to output/report-2025-11-08-17-18-02.json index 5deb71a..ebece8f 100644 --- a/output/report-2025-11-08-15-24-35.json +++ b/output/report-2025-11-08-17-18-02.json @@ -1,5 +1,5 @@ { - "report_generated_at": "2025-11-08T15:24:35.795491", + "report_generated_at": "2025-11-08T17:18:03.241291", "vendors": [ { "vendor_name": "Amazon", @@ -47,9 +47,9 @@ }, { "vendor_name": "Autstand", - "total_items": 85, - "closed_count": 64, - "open_count": 15, + "total_items": 67, + "closed_count": 59, + "open_count": 2, "monitor_count": 6, "updates_24h": { "added": [], @@ -58,32 +58,21 @@ }, "oldest_unaddressed": [ { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": null, + "punchlist_name": "3:1 merge code update", + "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "11/3 - no update... Igor at BNA8", "issue_image": null, "age_days": null }, { - "punchlist_name": "Blue light for semi induct D is on when chute is empty", - "description": null, + "punchlist_name": "Estops are getting damaged on the UL lane", + "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", - "description": null, - "priority": "(2) High", - "date_identified": null, + "date_identified": "45965", "date_completed": null, "status": "Incomplete", "status_updates": null, @@ -523,105 +512,6 @@ "issue_image": null, "age_days": 23 }, - { - "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", - "description": "Inbound", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": "2025-10-16 00:00:00", - "status": "Complete", - "status_updates": "KK 10/16 - Splitter logic adjusted", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", - "description": "VS-D (But I assume all virtual sorters)", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": "2025-10-16 00:00:00", - "status": "Complete", - "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "chute stays green even when chute is full", - "description": "Chute S014073", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "IH 10/18 Resolved. IO Mapping issue.", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "Non- con packages coming down to lanes", - "description": "VS-D", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": "2025-10-18 00:00:00", - "status": "Complete", - "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", - "description": "Inbound 3-1 merges", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": "2025-10-19 00:00:00", - "status": "Complete", - "status_updates": "IH 10/19 SCADA Updated", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Blue light for semi induct D is on when chute is empty", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", "description": "Main Sorter", @@ -677,83 +567,6 @@ "issue_image": null, "age_days": 21 }, - { - "punchlist_name": "Evaluate jam logic /die back on bypasses.", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Encoder failure (4x) + 2 x", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "SCADA performance issue", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "7:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "3:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", "description": "Semi Auto D induct", @@ -1383,61 +1196,6 @@ "issue_image": null, "age_days": 23 }, - { - "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", - "description": "Inbound", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": "2025-10-16 00:00:00", - "status": "Complete", - "status_updates": "KK 10/16 - Splitter logic adjusted", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", - "description": "VS-D (But I assume all virtual sorters)", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": "2025-10-16 00:00:00", - "status": "Complete", - "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "chute stays green even when chute is full", - "description": "Chute S014073", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "IH 10/18 Resolved. IO Mapping issue.", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "Non- con packages coming down to lanes", - "description": "VS-D", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": "2025-10-18 00:00:00", - "status": "Complete", - "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", - "description": "Inbound 3-1 merges", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": "2025-10-19 00:00:00", - "status": "Complete", - "status_updates": "IH 10/19 SCADA Updated", - "issue_image": null, - "age_days": 22 - }, { "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", "description": "Main Sorter", @@ -1629,149 +1387,6 @@ } ], "open_items": [ - { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Blue light for semi induct D is on when chute is empty", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Evaluate jam logic /die back on bypasses.", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Non Con flow issues -- missorts to S02207", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "DTC chutes on VS-B is randomly disabling", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Encoder failure (4x) + 2 x", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "SCADA performance issue", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "7:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "3:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", @@ -1796,149 +1411,6 @@ } ], "incomplete_items": [ - { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Blue light for semi induct D is on when chute is empty", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Evaluate jam logic /die back on bypasses.", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Non Con flow issues -- missorts to S02207", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "DTC chutes on VS-B is randomly disabling", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Encoder failure (4x) + 2 x", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "SCADA performance issue", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "7:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "3:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", @@ -1962,32 +1434,20 @@ "age_days": null } ], - "incomplete_count": 15 + "incomplete_count": 2 }, { "vendor_name": "Autstand/Beumer", - "total_items": 4, + "total_items": 3, "closed_count": 3, - "open_count": 1, + "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [ - { - "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], + "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ @@ -2026,33 +1486,9 @@ } ], "monitor_items": [], - "open_items": [ - { - "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_items": [ - { - "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_count": 1 + "open_items": [], + "incomplete_items": [], + "incomplete_count": 0 }, { "vendor_name": "Autstand/DCS", @@ -2122,9 +1558,9 @@ }, { "vendor_name": "Beumer", - "total_items": 32, - "closed_count": 24, - "open_count": 3, + "total_items": 28, + "closed_count": 22, + "open_count": 1, "monitor_count": 5, "updates_24h": { "added": [], @@ -2132,28 +1568,6 @@ "changed_to_monitor": [] }, "oldest_unaddressed": [ - { - "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Packages are being inducted on occupied trays", - "description": null, - "priority": "(1) Very Hgh", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2211,17 +1625,6 @@ "issue_image": null, "age_days": 19 }, - { - "punchlist_name": "Packages are being inducted on occupied trays", - "description": null, - "priority": "(1) Very Hgh", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2290,28 +1693,6 @@ "issue_image": null, "age_days": 23 }, - { - "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", - "description": "Chute S014072", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 will investigate", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", - "description": "Bypass DA", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 - will investigate", - "issue_image": null, - "age_days": 22 - }, { "punchlist_name": "false jam", "description": "Lane S014024", @@ -2345,17 +1726,6 @@ "issue_image": null, "age_days": 21 }, - { - "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Estop not reporting on BGFusion/Scada", "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", @@ -2479,28 +1849,6 @@ "issue_image": null, "age_days": 23 }, - { - "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", - "description": "Chute S014072", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 will investigate", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", - "description": "Bypass DA", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 - will investigate", - "issue_image": null, - "age_days": 22 - }, { "punchlist_name": "false jam", "description": "Lane S014024", @@ -2692,28 +2040,6 @@ } ], "open_items": [ - { - "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Packages are being inducted on occupied trays", - "description": null, - "priority": "(1) Very Hgh", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2727,28 +2053,6 @@ } ], "incomplete_items": [ - { - "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Packages are being inducted on occupied trays", - "description": null, - "priority": "(1) Very Hgh", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2761,7 +2065,7 @@ "age_days": null } ], - "incomplete_count": 3 + "incomplete_count": 1 }, { "vendor_name": "Caljan", @@ -2864,9 +2168,9 @@ }, { "vendor_name": "DCS", - "total_items": 25, + "total_items": 19, "closed_count": 14, - "open_count": 10, + "open_count": 4, "monitor_count": 1, "updates_24h": { "added": [], @@ -2931,17 +2235,6 @@ "issue_image": null, "age_days": 21 }, - { - "punchlist_name": "UL21-24 Failed (belts and shaft)", - "description": null, - "priority": "(1) Very High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3043,28 +2336,6 @@ "issue_image": null, "age_days": 23 }, - { - "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "PS chute lip is catching ps boxes", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "Maint jack for tippers", "description": null, @@ -3076,39 +2347,6 @@ "issue_image": null, "age_days": 22 }, - { - "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "PRS4-2 Motor Replacement", - "description": null, - "priority": "High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", "description": null, @@ -3313,72 +2551,6 @@ } ], "open_items": [ - { - "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "PS chute lip is catching ps boxes", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "UL21-24 Failed (belts and shaft)", - "description": null, - "priority": "(1) Very High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "PRS4-2 Motor Replacement", - "description": null, - "priority": "High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3425,72 +2597,6 @@ } ], "incomplete_items": [ - { - "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "PS chute lip is catching ps boxes", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "UL21-24 Failed (belts and shaft)", - "description": null, - "priority": "(1) Very High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "PRS4-2 Motor Replacement", - "description": null, - "priority": "High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3536,7 +2642,7 @@ "age_days": 4 } ], - "incomplete_count": 10 + "incomplete_count": 4 }, { "vendor_name": "DCS/Autstand", @@ -4071,10 +3177,10 @@ ], "summary": { "total_vendors": 16, - "total_items": 174, - "total_closed": 131, - "total_open": 30, + "total_items": 145, + "total_closed": 124, + "total_open": 8, "total_monitor": 13, - "total_incomplete": 30 + "total_incomplete": 8 } } \ No newline at end of file diff --git a/output/report-2025-11-08-15-16-56.html b/output/report-2025-11-08-17-29-31.html similarity index 99% rename from output/report-2025-11-08-15-16-56.html rename to output/report-2025-11-08-17-29-31.html index fb99397..8567387 100644 --- a/output/report-2025-11-08-15-16-56.html +++ b/output/report-2025-11-08-17-29-31.html @@ -587,9 +587,9 @@

              Vendor Punchlist Report

              - Generated: 2025-11-08 15:16:56 | + Generated: 2025-11-08 17:29:31 | Total Vendors: 16 | - Total Items: 181 + Total Items: 180
              @@ -649,7 +649,7 @@

              Vendors

              -

              181

              +

              180

              Total Items

              @@ -661,11 +661,11 @@

              Monitor

              -

              8

              +

              7

              Open

              -

              8

              +

              7

              Incomplete

            @@ -8849,7 +8849,7 @@ https://t.corp.amazon.com/V1969041198
            MISC
            -
            8
            +
            7
            Total
            @@ -8861,11 +8861,11 @@ https://t.corp.amazon.com/V1969041198
            Monitor
            -
            1
            +
            0
            Open
            -
            1
            +
            0
            Incomplete
          @@ -8873,13 +8873,13 @@ https://t.corp.amazon.com/V1969041198
          - + - + - - + +
          @@ -8933,7 +8933,7 @@ https://t.corp.amazon.com/V1969041198
          -
          No Priority (6 items)
          +
          No Priority (5 items)
          • @@ -9023,24 +9023,6 @@ https://t.corp.amazon.com/V1969041198
          -
          - - -
        • -
          -
          Testing Vendor report tool
          -
          - Incomplete - - -
          -
          -
          - - - - -
          • @@ -9064,30 +9046,12 @@ https://t.corp.amazon.com/V1969041198
          -
          Oldest 3 Unaddressed Items (1)
          +
          Oldest 3 Unaddressed Items
            - -
          • -
            -
            Testing Vendor report tool
            -
            - Incomplete - - -
            -
            -
            - - - - - -
            -
            • - +
          • No unaddressed items
          - +
          @@ -9236,54 +9200,18 @@ https://t.corp.amazon.com/V1969041198
          -
          Open Items (1)
          +
          Open Items (0)
            - -
          • -
            -
            Testing Vendor report tool
            -
            - Incomplete - - -
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            - - - - - -
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          • No open items
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          Incomplete Items (1)
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            - -
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            Testing Vendor report tool
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          diff --git a/output/report-2025-11-08-15-21-12.json b/output/report-2025-11-08-17-29-31.json similarity index 99% rename from output/report-2025-11-08-15-21-12.json rename to output/report-2025-11-08-17-29-31.json index 4580583..06842ef 100644 --- a/output/report-2025-11-08-15-21-12.json +++ b/output/report-2025-11-08-17-29-31.json @@ -1,5 +1,5 @@ { - "report_generated_at": "2025-11-08T15:21:12.285618", + "report_generated_at": "2025-11-08T17:29:31.912420", "vendors": [ { "vendor_name": "Amazon", @@ -3761,28 +3761,16 @@ }, { "vendor_name": "MISC", - "total_items": 8, + "total_items": 7, "closed_count": 7, - "open_count": 1, + "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], + "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { @@ -3888,33 +3876,9 @@ } ], "monitor_items": [], - "open_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_count": 1 + "open_items": [], + "incomplete_items": [], + "incomplete_count": 0 }, { "vendor_name": "Startup (Amazon)", @@ -3963,10 +3927,10 @@ ], "summary": { "total_vendors": 16, - "total_items": 181, + "total_items": 180, "total_closed": 156, - "total_open": 8, + "total_open": 7, "total_monitor": 17, - "total_incomplete": 8 + "total_incomplete": 7 } } \ No newline at end of file diff --git a/output/report-2025-11-08-15-21-12.html b/output/report-2025-11-08-17-41-02.html similarity index 99% rename from output/report-2025-11-08-15-21-12.html rename to output/report-2025-11-08-17-41-02.html index feec0f4..ec13007 100644 --- a/output/report-2025-11-08-15-21-12.html +++ b/output/report-2025-11-08-17-41-02.html @@ -587,9 +587,9 @@

          Vendor Punchlist Report

          - Generated: 2025-11-08 15:21:12 | + Generated: 2025-11-08 17:41:02 | Total Vendors: 16 | - Total Items: 181 + Total Items: 180
          @@ -649,7 +649,7 @@

          Vendors

        -

        181

        +

        180

        Total Items

        @@ -661,11 +661,11 @@

        Monitor

        -

        8

        +

        7

        Open

        -

        8

        +

        7

        Incomplete

        @@ -8849,7 +8849,7 @@ https://t.corp.amazon.com/V1969041198
        MISC
        -
        8
        +
        7
        Total
        @@ -8861,11 +8861,11 @@ https://t.corp.amazon.com/V1969041198
        Monitor
        -
        1
        +
        0
        Open
        -
        1
        +
        0
        Incomplete
      @@ -8873,13 +8873,13 @@ https://t.corp.amazon.com/V1969041198
      - + - + - - + +
      @@ -8933,7 +8933,7 @@ https://t.corp.amazon.com/V1969041198
      -
      No Priority (6 items)
      +
      No Priority (5 items)
      • @@ -9023,24 +9023,6 @@ https://t.corp.amazon.com/V1969041198
      -
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      Testing Vendor report tool
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      • @@ -9064,30 +9046,12 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items
      - -
    • -
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      Testing Vendor report tool
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      - Incomplete - - -
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    • No unaddressed items
    - +
    @@ -9236,54 +9200,18 @@ https://t.corp.amazon.com/V1969041198
    -
    Open Items (1)
    +
    Open Items (0)
      - -
    • -
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      Testing Vendor report tool
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      - Incomplete - - -
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      Testing Vendor report tool
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    diff --git a/output/report-2025-11-08-15-16-56.json b/output/report-2025-11-08-17-41-02.json similarity index 99% rename from output/report-2025-11-08-15-16-56.json rename to output/report-2025-11-08-17-41-02.json index 33c717d..070b81f 100644 --- a/output/report-2025-11-08-15-16-56.json +++ b/output/report-2025-11-08-17-41-02.json @@ -1,5 +1,5 @@ { - "report_generated_at": "2025-11-08T15:16:56.515245", + "report_generated_at": "2025-11-08T17:41:02.563427", "vendors": [ { "vendor_name": "Amazon", @@ -3761,28 +3761,16 @@ }, { "vendor_name": "MISC", - "total_items": 8, + "total_items": 7, "closed_count": 7, - "open_count": 1, + "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], + "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { @@ -3888,33 +3876,9 @@ } ], "monitor_items": [], - "open_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - } - ], - "incomplete_count": 1 + "open_items": [], + "incomplete_items": [], + "incomplete_count": 0 }, { "vendor_name": "Startup (Amazon)", @@ -3963,10 +3927,10 @@ ], "summary": { "total_vendors": 16, - "total_items": 181, + "total_items": 180, "total_closed": 156, - "total_open": 8, + "total_open": 7, "total_monitor": 17, - "total_incomplete": 8 + "total_incomplete": 7 } } \ No newline at end of file diff --git a/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx b/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx index e69de29..207df6c 100644 Binary files a/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx and b/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx differ diff --git a/scheduler.py b/scheduler.py index af34a1b..85d257e 100644 --- a/scheduler.py +++ b/scheduler.py @@ -12,6 +12,7 @@ from pathlib import Path try: from apscheduler.schedulers.blocking import BlockingScheduler + from apscheduler.schedulers.background import BackgroundScheduler from apscheduler.triggers.interval import IntervalTrigger from apscheduler.triggers.cron import CronTrigger from apscheduler.triggers.date import DateTrigger @@ -26,6 +27,52 @@ from sharepoint_downloader import download_from_sharepoint logger = logging.getLogger(__name__) +# Cleanup function (duplicated from api_server to avoid circular import) +def cleanup_old_reports(output_dir: Path, reports_dir: Path, max_reports: int = 10): + """ + Cleanup old reports and Excel files, keeping only the last max_reports. + + Args: + output_dir: Directory containing report HTML/JSON files + reports_dir: Directory containing Excel files + max_reports: Maximum number of reports to keep + """ + try: + # Get all report HTML files sorted by modification time (newest first) + html_files = sorted(output_dir.glob('report-*.html'), key=lambda p: p.stat().st_mtime, reverse=True) + + if len(html_files) <= max_reports: + return # No cleanup needed + + # Get reports to delete (oldest ones) + reports_to_delete = html_files[max_reports:] + + deleted_count = 0 + for html_file in reports_to_delete: + report_id = html_file.stem + + # Delete HTML file + try: + html_file.unlink() + logger.info(f"Deleted old report HTML: {html_file.name}") + deleted_count += 1 + except Exception as e: + logger.warning(f"Failed to delete {html_file.name}: {e}") + + # Delete corresponding JSON file + json_file = output_dir / f"{report_id}.json" + if json_file.exists(): + try: + json_file.unlink() + logger.info(f"Deleted old report JSON: {json_file.name}") + except Exception as e: + logger.warning(f"Failed to delete {json_file.name}: {e}") + + if deleted_count > 0: + logger.info(f"Cleanup completed: deleted {deleted_count} old report(s)") + except Exception as e: + logger.error(f"Error during cleanup: {e}", exc_info=True) + class ReportScheduler: """Manages scheduled report generation.""" @@ -44,7 +91,14 @@ class ReportScheduler: ) self.config = load_config(config_path) - self.scheduler = BlockingScheduler(timezone=self.config['scheduler']['timezone']) + scheduler_timezone = self.config['scheduler'].get('timezone', 'America/New_York') + # Use BackgroundScheduler for thread compatibility (when run from API server) + # Use BlockingScheduler when run standalone + self.use_background = True # Set to False if running standalone + if self.use_background: + self.scheduler = BackgroundScheduler(timezone=scheduler_timezone) + else: + self.scheduler = BlockingScheduler(timezone=scheduler_timezone) self.scheduler_config = self.config['scheduler'] self.sharepoint_config = self.config.get('sharepoint', {}) self.report_config = self.config.get('report', {}) @@ -78,10 +132,15 @@ class ReportScheduler: logger.error(f"Failed to download from SharePoint: {e}") # Continue with report generation even if download fails - # Generate report + # Generate report with timestamp logger.info("Generating report...") reports_dir = self.report_config.get('reports_dir', 'reports') - output_file = Path(self.report_config.get('output_dir', 'output')) / 'report.json' + output_dir = Path(self.report_config.get('output_dir', 'output')) + + # Create timestamped filename (same format as API server) + timestamp = datetime.now().strftime('%Y-%m-%d-%H-%M-%S') + report_id = f"report-{timestamp}" + output_file = output_dir / f"{report_id}.json" report_data = generate_report( reports_dir=reports_dir, @@ -91,6 +150,12 @@ class ReportScheduler: if report_data: logger.info("✓ Scheduled report generation completed successfully") + + # Cleanup old reports (keep last 10) + try: + cleanup_old_reports(output_dir, Path(reports_dir), max_reports=10) + except Exception as e: + logger.warning(f"Failed to cleanup old reports: {e}") else: logger.error("✗ Scheduled report generation failed") @@ -150,11 +215,18 @@ class ReportScheduler: replace_existing=True ) - logger.info("Scheduler started. Press Ctrl+C to stop.") - try: + if self.use_background: + # BackgroundScheduler - just start it, don't block self.scheduler.start() - except KeyboardInterrupt: - logger.info("Scheduler stopped by user") + logger.info("Scheduler started in background mode") + else: + # BlockingScheduler - block until interrupted + logger.info("Scheduler started. Press Ctrl+C to stop.") + try: + self.scheduler.start() + except KeyboardInterrupt: + logger.info("Scheduler stopped by user") + self.scheduler.shutdown() if __name__ == "__main__": @@ -168,5 +240,7 @@ if __name__ == "__main__": config_path = sys.argv[1] if len(sys.argv) > 1 else None scheduler = ReportScheduler(config_path=config_path) + scheduler.use_background = False # Use BlockingScheduler for standalone mode + scheduler.scheduler = BlockingScheduler(timezone=scheduler.config['scheduler'].get('timezone', 'America/New_York')) scheduler.start() diff --git a/sharepoint_downloader.py b/sharepoint_downloader.py index 5ea939c..b9e3b5a 100644 --- a/sharepoint_downloader.py +++ b/sharepoint_downloader.py @@ -284,42 +284,92 @@ class SharePointDownloader: # ALWAYS clear ALL existing Excel files before downloading (to ensure only new files are used) # This is critical to prevent combining multiple files + # Wait a moment first to allow any previous file operations to complete + import time + time.sleep(1.0) # Give file handles time to close + existing_files = list(local_dir_path.glob('*.xlsx')) + list(local_dir_path.glob('*.xls')) cleared_count = 0 failed_to_clear = [] for old_file in existing_files: try: - # On Windows, files might be locked - try multiple times - max_retries = 3 + # On Windows, files might be locked - try multiple times with increasing delays + max_retries = 5 retry_count = 0 - while retry_count < max_retries: + cleared_this_file = False + + while retry_count < max_retries and not cleared_this_file: try: old_file.unlink() cleared_count += 1 + cleared_this_file = True logger.info(f"Cleared existing file before download: {old_file.name}") break - except PermissionError: + except PermissionError as pe: retry_count += 1 if retry_count < max_retries: + # Increasing delay: 0.5s, 1s, 2s, 3s import time - time.sleep(0.5) # Wait 500ms before retry + delay = min(0.5 * (2 ** retry_count), 3.0) + logger.warning(f"File {old_file.name} is locked (attempt {retry_count}/{max_retries}), waiting {delay}s...") + time.sleep(delay) else: + # Last attempt failed - try renaming instead of deleting + logger.warning(f"Cannot delete {old_file.name}, trying to rename instead...") + try: + import time + timestamp = int(time.time()) + backup_name = f"{old_file.stem}_backup_{timestamp}{old_file.suffix}" + backup_path = old_file.parent / backup_name + old_file.rename(backup_path) + cleared_count += 1 + cleared_this_file = True + logger.info(f"Renamed locked file to backup: {old_file.name} -> {backup_name}") + except Exception as rename_error: + logger.error(f"Could not rename file either: {rename_error}") + raise pe # Raise original PermissionError + except Exception as e: + if retry_count >= max_retries - 1: raise + retry_count += 1 + import time + time.sleep(1) + + if not cleared_this_file: + failed_to_clear.append(old_file.name) + logger.error(f"Failed to clear existing file {old_file.name} after {max_retries} attempts") except Exception as e: - failed_to_clear.append(old_file.name) + if old_file.name not in failed_to_clear: + failed_to_clear.append(old_file.name) logger.error(f"Failed to clear existing file {old_file.name}: {e}") if failed_to_clear: logger.error(f"CRITICAL: Failed to clear {len(failed_to_clear)} file(s) before download: {failed_to_clear}") logger.error("This will cause data mixing! Files may be locked by another process.") - # Don't fail here - let the download proceed, but log the warning + logger.error("ABORTING download to prevent combining multiple files.") + raise Exception(f"Cannot download from SharePoint: {len(failed_to_clear)} file(s) could not be cleared. Please close any programs that might have these files open: {failed_to_clear}") if cleared_count > 0: logger.info(f"Cleared {cleared_count} existing Excel file(s) before downloading from SharePoint") else: logger.info("No existing Excel files found to clear (reports directory was empty)") + # VERIFY: Double-check that all Excel files are actually gone + remaining_files = list(local_dir_path.glob('*.xlsx')) + list(local_dir_path.glob('*.xls')) + if remaining_files: + logger.error(f"CRITICAL: After clearing, {len(remaining_files)} file(s) still exist: {[f.name for f in remaining_files]}") + logger.error("These files are likely locked. Attempting force removal...") + for remaining_file in remaining_files: + try: + remaining_file.unlink() + logger.info(f"Force-removed locked file: {remaining_file.name}") + except Exception as e: + logger.error(f"CRITICAL: Cannot remove locked file {remaining_file.name}: {e}") + raise Exception(f"Cannot proceed: File {remaining_file.name} is locked and cannot be deleted. Please close Excel or any other program using this file.") + + logger.info("✓ Verified: All old Excel files cleared successfully") + # List files in folder files = self.list_files_in_folder(folder_path, file_pattern)