diff --git a/data_preprocessor.py b/data_preprocessor.py index 459b68a..d800b9f 100644 --- a/data_preprocessor.py +++ b/data_preprocessor.py @@ -679,22 +679,6 @@ def preprocess_excel_files(reports_dir: str = "reports", current_date: Optional[ if not excel_files: return f"No Excel files found in '{reports_dir}' directory.", {} - # Log which files will be processed - import logging - logger = logging.getLogger(__name__) - logger.info(f"Processing {len(excel_files)} Excel file(s) from {reports_dir}:") - for excel_file in excel_files: - file_size = excel_file.stat().st_size - mtime = excel_file.stat().st_mtime - mtime_str = datetime.fromtimestamp(mtime).strftime('%Y-%m-%d %H:%M:%S') - logger.info(f" - {excel_file.name} ({file_size} bytes, modified: {mtime_str})") - - # WARNING: If multiple files found, this will combine data from all files - if len(excel_files) > 1: - logger.warning(f"WARNING: Found {len(excel_files)} Excel file(s). Report will combine data from ALL files!") - logger.warning("This may cause incorrect results. Only ONE file should exist in the reports directory.") - logger.warning(f"Files found: {[f.name for f in excel_files]}") - # First pass: collect all items with raw vendor names all_raw_items = [] for excel_file in excel_files: diff --git a/output/preprocessed_data.txt b/output/preprocessed_data.txt index 9904810..219837e 100644 --- a/output/preprocessed_data.txt +++ b/output/preprocessed_data.txt @@ -1,7 +1,7 @@ PREPROCESSED EXCEL DATA ================================================================================ -Current Date (Baltimore/Eastern): 2025-11-07 12:05:51 EST -Total Items: 167 +Current Date (Baltimore/Eastern): 2025-11-09 06:19:52 EST +Total Items: 171 VENDOR: Amazon -------------------------------------------------------------------------------- @@ -11,7 +11,7 @@ Total Items: 1 Monitor: 0 OLDEST UNADDRESSED (Top 3): - AWCS Multiple Destinations | Age: 23 days | 10/15/25 | Incomplete + AWCS Multiple Destinations | Age: 25 days | 10/15/25 | Incomplete VERY HIGH PRIORITY (1 items): AWCS Multiple Destinations | Incomplete | 10/15/25 @@ -23,32 +23,30 @@ ALL ITEMS: VENDOR: Autstand -------------------------------------------------------------------------------- -Total Items: 79 - Closed: 64 - Open: 9 - Monitor: 6 - -RECENT UPDATES (Yesterday's Date): - ADDED: Fix tippers faulting mid-dump sequence | 2025-11-06 00:00:00 | Incomplete - ADDED: PS8-5 Jammed but not showing on SCADA | 2025-11-06 00:00:00 | Incomplete +Total Items: 83 + Closed: 66 + Open: 10 + Monitor: 7 OLDEST UNADDRESSED (Top 3): - Encoder failure (4x) + 2 x | Age: 28 days | 2025-10-10 00:00:00 | Incomplete - Jam Reset buttons on Bulk divert platforms to be relocated | Age: 23 days | 10/15/25 | Incomplete - PS11-11CH6NC Intralox Sorter (S02) | Age: 21 days | 10/17/2025 | Incomplete + Encoder failure (4x) + 2 x | Age: 30 days | 2025-10-10 00:00:00 | Incomplete + PS11-11CH6NC Intralox Sorter (S02) | Age: 23 days | 10/17/2025 | Incomplete + Bypass improvements | Age: 6 days | 2025-11-03 00:00:00 | Incomplete -VERY HIGH PRIORITY (6 items): +VERY HIGH PRIORITY (8 items): Semi-Auto Exception Arm Logic | Complete | 10/14/25 PS Conveyor chute clearing Issues | Complete | 10/14/25 Replicate logic timers from semi VS-D to the rest of the semis | Monitor | 10/14/25 Tipper timer | Complete | 10/14/25 SCADA Accurate Status Reads | Complete | 10/14/25 NC boxes are diverting to xbelt causing jams particullary at bypass curves | Complete | 10/17 + Jiffys to noncon | Incomplete | 2025-11-07 00:00:00 + Over-width noncons diverting to crossbelt | Incomplete | 2025-11-07 00:00:00 -HIGH PRIORITY (58 items): +HIGH PRIORITY (60 items): Problem Solve dead rollers | Complete | 10/14/25 Jam Reset Button needed at end of NC Jackpots | Complete | 10/15/25 - Jam Reset buttons on Bulk divert platforms to be relocated | Incomplete | 10/15/25 + Jam Reset buttons on Bulk divert platforms to be relocated | Complete | 10/15/25 Flow Splitter Verification | Complete | 10/15/25 Jam Reset NC End of Sorter | Complete | 10/15/25 "Destination Not Attempted" Reason Code | Complete | 10/15/25 @@ -106,6 +104,8 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot, Bypass improvements | Incomplete | 2025-11-03 00:00:00 Sorter statistics on SCADA | Monitor | 2025-11-03 00:00:00 Update SCADA to show inch and store status of conveyors with such functionality | Incomplete | 2025-11-07 00:00:00 + NCP1-6-TPE1 did not alarm correctly on SCADA when jammed | Complete | 2025-11-07 00:00:00 + PS8-6 flow splitter eating packages | Monitor | 2025-11-07 00:00:00 ALL ITEMS: Semi-Auto Exception Arm Logic | Vendor: Autstand | Priority: (1) Very High (very_high) | Status: Complete (CLOSED) | Date: 10/14/25 | Description: Exception chute arm disengaged prior to all carton... @@ -115,7 +115,7 @@ ALL ITEMS: SCADA Accurate Status Reads | Vendor: Autstand | Priority: (1) Very High (very_high) | Status: Complete (CLOSED) | Date: 10/14/25 | Description: Update SCADA status accuracy with info sent from B... Problem Solve dead rollers | Vendor: Autstand | Priority: (2) High (high) | Status: Complete (CLOSED) | Date: 10/14/25 | Description: First few rollers not able to be engaged due to mi... Jam Reset Button needed at end of NC Jackpots | Vendor: Autstand | Priority: (2) High (high) | Status: Complete (CLOSED) | Date: 10/15/25 | Description: There is no reset at the end of the NC sorters n... - Jam Reset buttons on Bulk divert platforms to be relocated | Vendor: Autstand | Priority: (2) High (high) | Status: Incomplete (OPEN) | Date: 10/15/25 | Description: JR button is behind the saefty fencing move to out... + Jam Reset buttons on Bulk divert platforms to be relocated | Vendor: Autstand | Priority: (2) High (high) | Status: Complete (CLOSED) | Date: 10/15/25 | Description: JR button is behind the saefty fencing move to out... Flow Splitter Verification | Vendor: Autstand | Priority: (2) High (high) | Status: Complete (CLOSED) | Date: 10/15/25 | Description: Conveyable cartons are entering the non-con at a h... Semi-Auto Chute fullness PE Height | Vendor: Autstand | Priority: (3) Medium (medium) | Status: Complete (CLOSED) | Date: 10/14/25 | Description: Adjust 50% and 100% Full PE locations to better op... Jam Cam visibility in SCADA | Vendor: Autstand | Priority: (3) Medium (medium) | Status: Complete (CLOSED) | Date: 10/15/25 | Description: Autstand needs to set up passwords/remove pw for ... @@ -189,6 +189,10 @@ The PLC is not reporting S04 message divert fails properly (no reads to jackpot, Bypass improvements | Vendor: Autstand | Priority: (2) High (high) | Status: Incomplete (OPEN) | Date: 2025-11-03 00:00:00 | Description: Bypass showing lane unavailable when not running, ... Sorter statistics on SCADA | Vendor: Autstand | Priority: (2) High (high) | Status: Monitor (OPEN) | Date: 2025-11-03 00:00:00 | Description: Add crossbelt sorter statistics to ignition SCADA ... Update SCADA to show inch and store status of conveyors with such functionality | Vendor: Autstand | Priority: (2) High (high) | Status: Incomplete (OPEN) | Date: 2025-11-07 00:00:00 | Description: Update SCADA to show inch and store conveyors as Y... + NCP1-6-TPE1 did not alarm correctly on SCADA when jammed | Vendor: Autstand | Priority: (2) High (high) | Status: Complete (CLOSED) | Date: 2025-11-07 00:00:00 | Description: Jiffy got to noncon and stuck in a T-plate causing... + Jiffys to noncon | Vendor: Autstand | Priority: (1) Very High (very_high) | Status: Incomplete (OPEN) | Date: 2025-11-07 00:00:00 | Description: Jiffys are getting to noncon causing jams and pote... + Over-width noncons diverting to crossbelt | Vendor: Autstand | Priority: (1) Very High (very_high) | Status: Incomplete (OPEN) | Date: 2025-11-07 00:00:00 | Description: Packages that are over-width that should pass thro... + PS8-6 flow splitter eating packages | Vendor: Autstand | Priority: (2) High (high) | Status: Monitor (OPEN) | Date: 2025-11-07 00:00:00 | Description: PS8-6 flow splitter is sucking in packages at the ... ================================================================================ @@ -231,9 +235,9 @@ Total Items: 32 Monitor: 5 OLDEST UNADDRESSED (Top 3): - BYPASS ATOC Auto induct reoccuring flase Jam | Age: 22 days | 10/16/2025 | Incomplete - Allocations are correct - wrong packages coming down | Age: 22 days | 10/16/2025 | Incomplete - Auto induct - D back fireing packages that can go - also demissionier is off | Age: 22 days | 10/16/2025 | Incomplete + BYPASS ATOC Auto induct reoccuring flase Jam | Age: 24 days | 10/16/2025 | Incomplete + Allocations are correct - wrong packages coming down | Age: 24 days | 10/16/2025 | Incomplete + Auto induct - D back fireing packages that can go - also demissionier is off | Age: 24 days | 10/16/2025 | Incomplete VERY HIGH PRIORITY (6 items): Bypasses Not On Due to Auto-Induct Status | Monitor | 10/14/25 @@ -301,10 +305,10 @@ Total Items: 4 Monitor: 0 OLDEST UNADDRESSED (Top 3): - Photoeyes at Caljan not wired properly | Age: 23 days | 10/15/25 | Incomplete + Photoeyes at Caljan not wired properly | Age: 25 days | 10/15/25 | Incomplete Maxx Reach at DD 332 not working -https://t.corp.amazon.com/V1969041198 | Age: 23 days | 10/15/2025 | Incomplete - Max Reach 100% PE logic is backwards All 300 and 100 DD | Age: 22 days | 10/16/2025 | Incomplete +https://t.corp.amazon.com/V1969041198 | Age: 25 days | 10/15/2025 | Incomplete + Max Reach 100% PE logic is backwards All 300 and 100 DD | Age: 24 days | 10/16/2025 | Incomplete HIGH PRIORITY (3 items): Photoeyes at Caljan not wired properly | Incomplete | 10/15/25 @@ -329,8 +333,8 @@ Total Items: 25 Monitor: 1 OLDEST UNADDRESSED (Top 3): - NCS1-1 aligner belt failed | Age: 6 days | 2025-11-01 00:00:00 | Incomplete - 3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing. | Age: 3 days | 2025-11-04 00:00:00 | Incomplete + NCS1-1 aligner belt failed | Age: 8 days | 2025-11-01 00:00:00 | Incomplete + 3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing. | Age: 5 days | 2025-11-04 00:00:00 | Incomplete Add air pressure valves (autstand request to DCS) | Age: None days | | Incomplete VERY HIGH PRIORITY (4 items): @@ -434,9 +438,9 @@ Total Items: 5 Monitor: 1 OLDEST UNADDRESSED (Top 3): - Long-Term Error Tracking Solution | Age: 30 days | 10/8/25 | Incomplete - High Multi-Label Read Rate | Age: 24 days | 10/14/25 | Incomplete - Pull stats for error codes from Datalogic | Age: 24 days | 10/14/25 | Incomplete + Long-Term Error Tracking Solution | Age: 32 days | 10/8/25 | Incomplete + High Multi-Label Read Rate | Age: 26 days | 10/14/25 | Incomplete + Pull stats for error codes from Datalogic | Age: 26 days | 10/14/25 | Incomplete VERY HIGH PRIORITY (1 items): Add DHL label to Scan tunnel valid message | Incomplete | 2025-10-27 00:00:00 @@ -504,9 +508,9 @@ Total Items: 7 Monitor: 0 OLDEST UNADDRESSED (Top 3): - supply cabinet in NON Con | Age: 22 days | 10/16/2025 | Incomplete - drop zone banner in Non Con | Age: 22 days | 10/16/2025 | Incomplete - printer station at both ends in Non Con | Age: 22 days | 10/16/2025 | Incomplete + supply cabinet in NON Con | Age: 24 days | 10/16/2025 | Incomplete + drop zone banner in Non Con | Age: 24 days | 10/16/2025 | Incomplete + printer station at both ends in Non Con | Age: 24 days | 10/16/2025 | Incomplete HIGH PRIORITY (2 items): Non - Con Jam rest button - | Complete | 10/15/2025 @@ -531,7 +535,7 @@ Total Items: 1 Monitor: 0 OLDEST UNADDRESSED (Top 3): - Jam Clearing Equipment on Mezzanine | Age: 24 days | 10/14/25 | Incomplete + Jam Clearing Equipment on Mezzanine | Age: 26 days | 10/14/25 | Incomplete HIGH PRIORITY (1 items): Jam Clearing Equipment on Mezzanine | Incomplete | 10/14/25 diff --git a/output/report-2025-11-08-15-16-56.html b/output/report-2025-11-09-15-19-52.html similarity index 90% rename from output/report-2025-11-08-15-16-56.html rename to output/report-2025-11-09-15-19-52.html index fb99397..4a86e41 100644 --- a/output/report-2025-11-08-15-16-56.html +++ b/output/report-2025-11-09-15-19-52.html @@ -587,9 +587,9 @@

Vendor Punchlist Report

- Generated: 2025-11-08 15:16:56 | + Generated: 2025-11-09 15:19:54 | Total Vendors: 16 | - Total Items: 181 + Total Items: 171
@@ -649,23 +649,19 @@

Vendors

-

181

+

171

Total Items

-

156

+

114

Closed

-

17

+

14

Monitor

-
-

8

-

Open

-
-
-

8

+
+

43

Incomplete

@@ -688,7 +684,7 @@
Total
-
1
+
0
Closed
@@ -696,11 +692,7 @@
Monitor
-
0
-
Open
-
-
-
0
+
1
Incomplete
@@ -708,13 +700,12 @@
- - - - - - - + + + + + +
@@ -727,7 +718,7 @@
AWCS Multiple Destinations
- Complete + Incomplete (1) Very High
@@ -766,24 +757,60 @@
-
Oldest 3 Unaddressed Items
+
Oldest 3 Unaddressed Items (1)
    -
  • No unaddressed items
    • + +
  • +
    +
    AWCS Multiple Destinations
    +
    + Incomplete + (1) Very High + 25 days +
    +
    +
    +

    Description: AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message

    +

    Date Identified: 10/15/2025

    + +

    Status Updates: 10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config

    + +
    +
    • +
- +
-
Closed Items (1)
+
Closed Items (0)
+
    +
  • No closed items
    • +
+
+
+ +
+
+
Monitor Items (0)
+
    +
  • No monitor items
    • +
+
+
+ +
+
+
Incomplete Items (1)
  • AWCS Multiple Destinations
    - Complete + Incomplete (1) Very High
    @@ -800,33 +827,6 @@
- -
-
-
Monitor Items (0)
-
    -
  • No monitor items
    • -
-
-
- -
-
-
Open Items (0)
-
    -
  • No open items
    • -
-
-
- -
-
-
Incomplete Items (0)
-
    -
  • No incomplete items
    • -
-
-
@@ -836,23 +836,19 @@
Autstand
-
91
+
83
Total
-
78
+
66
Closed
-
10
+
7
Monitor
-
3
-
Open
-
-
-
3
+
10
Incomplete
@@ -860,19 +856,18 @@
- - - - - - - + + + + + +
-
Very High Priority (7 items)
+
Very High Priority (8 items)
  • @@ -987,18 +982,44 @@ KK 10/19 - Fixed

  • -
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    +
    Jiffys to noncon
    - Incomplete + Incomplete (1) Very High
    -

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

    +

    Description: Jiffys are getting to noncon causing jams and potential damage to intralox sorters (KK 11/7)

    Date Identified: 2025-11-07

    +

    Status Updates: KK 11/7 - Observed inbound flowsplitter to see why jiffys were not being diverted. Findings were that very light jiffys or jiffys with non-flat topology could not physically be diverted successfully. The tracking PEs and logic worked as it should. The diverting mechanism actuates when the jiffy traversed the divert point. + +In the case of light jiffys, they other did not have enough weight to engage with the roller bed to divert, or they started to divert but catch air which then reduces downward pressure and reduces engagement with divert mechanism. + +In the case of non-flat jiffy (convex or circular footprint), the jiffy tumbled or rolled around when trying to divert. + +In both cases, we grabbed several jiffys that failed to divert due to physics and re-inducted them, to prove that the logic was picking them up and attempting to divert them, and in some cases they were diverted. + +I have reached out to DCS and intralox to confirm what the minimum recommended MTBH weight is for the inbound intralox flow splitters.

    +
    +
    • + +
  • +
    +
    Over-width noncons diverting to crossbelt
    +
    + Incomplete + (1) Very High + +
    +
    +
    +

    Description: Packages that are over-width that should pass through to noncon are being diverted at the inbound flow splitter - causing jams (KK 11/7)

    +

    Date Identified: 2025-11-07

    + +

    Status Updates: KK 11/7 - We are investigating how to add width into the divert decision at inbound.

    • @@ -1008,7 +1029,7 @@ KK 10/19 - Fixed

    -
    High Priority (58 items)
    +
    High Priority (60 items)
    • @@ -1671,24 +1692,6 @@ KK 10/21 - No clarification received - closed as duplicate (Row 120)

    -
  • -
    -
    PS11-11CH6NC Intralox Sorter (S02)
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: PS11-11CH6NC Intralox Sorter (S02)

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    - -
    -
    • -
  • Blue light for semi induct D is on when chute is empty
    @@ -1838,24 +1841,6 @@ KK 10/27 - False jams seemed to have stopped being as frequent. There is still
    • -
  • -
    -
    Encoder failure (4x) + 2 x
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: UL8-7 UL11-7 Problem with port on APF

    -

    Date Identified: 2025-10-10

    - -

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

    - -
    -
    • -
  • SCADA performance issue
    @@ -1875,42 +1860,6 @@ KK 11/4 - Assuming this is related to SCADA crashing when trying to export large
    • -
  • -
    -
    7:1 merge code update
    -
    - Complete - (2) High - -
    -
    -
    - - - -

    Status Updates: 11/3 - testing at BNA8

    - -
    -
    • - -
  • -
    -
    Estops are getting damaged on the UL lane
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    -

    Date Identified: 2025-11-04

    - - - -
    -
    • -
  • Raise the fill height ob the DTC's approx 2 "
    @@ -1931,7 +1880,7 @@ KK 11/4 - Assuming this is related to SCADA crashing when trying to export large
  • -
    Fix tippers faulting mid-dump sequence
    +
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    Complete (2) High @@ -1939,66 +1888,11 @@ KK 11/4 - Assuming this is related to SCADA crashing when trying to export large
    -

    Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.

    -

    Date Identified: 2025-11-06

    - -

    Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.

    - -
    -
    • - -
  • -
    -
    PS8-5 Jammed but not showing on SCADA
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA

    -

    Date Identified: 2025-11-06

    - - - -
    -
    • - -
  • -
    -
    Bypass improvements
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    -

    Date Identified: 2025-11-03

    - -

    Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running -KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back -KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

    - -
    -
    • - -
  • -
    -
    Update SCADA to show inch and store status of conveyors with such functionality
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full

    +

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate at all on SCADA, leading to a slower than typical resolution (KK 11/7)

    Date Identified: 2025-11-07

    - +

    Status Updates: RC 11/8 - Incorrectly in what way? +KK 11/8 - Fixed

    • @@ -2057,7 +1951,8 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    Status Updates: 11/3 - no update... Igor at BNA8 -KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

    +KK 11/6 - Plan sent to AMZ, targetting to execute at noon on 11/8 +KK 11/8 - Lack of downtime today prevented us from executing, we are replanning for tomorrow 6-8AM downtime, operations put a building volume cap in place

@@ -2075,7 +1970,174 @@ KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

Description: Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

Date Identified: 2025-11-03

-

Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address

+

Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address +KK 11/8 - Updated SCADA to address sorter statistic bug, looks correct now, pending validation by Amazon

+ +
+ + +
  • +
    +
    PS8-6 flow splitter eating packages
    +
    + Monitor + (2) High + +
    +
    +
    +

    Description: PS8-6 flow splitter is sucking in packages at the discharge end (KK 11/7)

    +

    Date Identified: 2025-11-07

    + +

    Status Updates: KK 11/8 - Observed this for about 2 hours during TWI sort. I saw the scenario that could lead to a package getting sucked in. 50% physics and 50% logic. Very light jiffys tend to ignore the divert rollers, just like inbound. I modified the PS8-5 splitter logic and PS8-8 flow logic in order to mitigate this happening. Ultimately I think it is not 100% preventable, except for maybe waterfalling onto the conveyor directly

    + +
    +
    • + +
  • +
    +
    PS11-11CH6NC Intralox Sorter (S02)
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: PS11-11CH6NC Intralox Sorter (S02)

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    + +
    +
    • + +
  • +
    +
    Encoder failure (4x) + 2 x
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: UL8-7 UL11-7 Problem with port on APF

    +

    Date Identified: 2025-10-10

    + +

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6. +KK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.

    + +
    +
    • + +
  • +
    +
    7:1 merge code update
    +
    + Incomplete + (2) High + +
    +
    +
    + + + +

    Status Updates: 11/3 - testing at BNA8 +KK 11/7 - Post-peak update

    + +
    +
    • + +
  • +
    +
    Estops are getting damaged on the UL lane
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    +

    Date Identified: 2025-11-04

    + + + +
    +
    • + +
  • +
    +
    Fix tippers faulting mid-dump sequence
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.

    +

    Date Identified: 2025-11-06

    + +

    Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.

    + +
    +
    • + +
  • +
    +
    PS8-5 Jammed but not showing on SCADA
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA

    +

    Date Identified: 2025-11-06

    + + + +
    +
    • + +
  • +
    +
    Bypass improvements
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    +

    Date Identified: 2025-11-03

    + +

    Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running +KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back +KK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

    + +
    +
    • + +
  • +
    +
    Update SCADA to show inch and store status of conveyors with such functionality
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full (KK 11/7)

    +

    Date Identified: 2025-11-07

    + +
    • @@ -2397,77 +2459,12 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -
    Yesterday's Updates (2)
    -
    - - - -
    - -
    -
    -
    Items Added Yesterday (1)
    -
      - -
    • -
      -
      NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
      -
      - Incomplete - (1) Very High - -
      -
      -
      -

      Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

      -

      Date Identified: 2025-11-07

      - - - -
      -
      • - -
    -
    -
    - -
    -
    -
    Items Closed Yesterday (1)
    -
      - -
    • -
      -
      SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Flow Desk

      -

      Date Identified: 10/16/2025

      -

      Date Completed: 2025-11-07

      -

      Status Updates: KK 11/7 - Added dock door numbers to screens

      - -
      -
      • - -
    -
    -
    - -
    -
    -
    Items Changed to Monitor Yesterday (0)
    -
      -
    • No items changed to monitor yesterday
      • -
    -
    -
    +
    Yesterday's Updates
    +
      +
    • No updates from yesterday
      • +
    - +
    @@ -2478,54 +2475,57 @@ KK 11/4 - 0 gap errors since logic update, closing this item

  • -
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    +
    Encoder failure (4x) + 2 x
    - Incomplete - (1) Very High - 1 days + Incomplete + (2) High + 30 days
    -

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

    -

    Date Identified: 2025-11-07

    - +

    Description: UL8-7 UL11-7 Problem with port on APF

    +

    Date Identified: 2025-10-10

    +

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6. +KK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.

  • -
    3:1 merge code update
    +
    PS11-11CH6NC Intralox Sorter (S02)
    - Incomplete + Incomplete (2) High - + 23 days
    -

    Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

    +

    Description: PS11-11CH6NC Intralox Sorter (S02)

    +

    Date Identified: 10/17/2025

    - -

    Status Updates: 11/3 - no update... Igor at BNA8

    +

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

  • -
    Estops are getting damaged on the UL lane
    +
    Bypass improvements
    - Incomplete + Incomplete (2) High - + 6 days
    -

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    -

    Date Identified: 45965

    - +

    Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    +

    Date Identified: 2025-11-03

    +

    Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running +KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back +KK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

    • @@ -2537,7 +2537,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -
    Closed Items (78)
    +
    Closed Items (66)
    • @@ -3513,24 +3513,6 @@ KK 10/19 - Closed

    -
  • -
    -
    PS11-11CH6NC Intralox Sorter (S02)
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: PS11-11CH6NC Intralox Sorter (S02)

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    - -
    -
    • -
  • Blue light for semi induct D is on when chute is empty
    @@ -3698,24 +3680,6 @@ KK 10/27 - False jams seemed to have stopped being as frequent. There is still
    • -
  • -
    -
    Encoder failure (4x) + 2 x
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: UL8-7 UL11-7 Problem with port on APF

    -

    Date Identified: 2025-10-10

    - -

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

    - -
    -
    • -
  • SCADA performance issue
    @@ -3735,24 +3699,6 @@ KK 11/4 - Assuming this is related to SCADA crashing when trying to export large
    • -
  • -
    -
    7:1 merge code update
    -
    - Complete - (2) High - -
    -
    -
    - - - -

    Status Updates: 11/3 - testing at BNA8

    - -
    -
    • -
  • gap control at non con sorter.
    @@ -3772,24 +3718,6 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    • -
  • -
    -
    Estops are getting damaged on the UL lane
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

    -

    Date Identified: 2025-11-04

    - - - -
    -
    • -
  • Raise the fill height ob the DTC's approx 2 "
    @@ -3810,7 +3738,7 @@ KK 11/4 - 0 gap errors since logic update, closing this item

  • -
    Fix tippers faulting mid-dump sequence
    +
    NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
    Complete (2) High @@ -3818,156 +3746,11 @@ KK 11/4 - 0 gap errors since logic update, closing this item

    -

    Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.

    -

    Date Identified: 2025-11-06

    - -

    Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.

    - -
    -
    • - -
  • -
    -
    PS8-5 Jammed but not showing on SCADA
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA

    -

    Date Identified: 2025-11-06

    - - - -
    -
    • - -
  • -
    -
    Bypass improvements
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    -

    Date Identified: 2025-11-03

    - -

    Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running -KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back -KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

    - -
    -
    • - -
  • -
    -
    Update SCADA to show inch and store status of conveyors with such functionality
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full

    +

    Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate at all on SCADA, leading to a slower than typical resolution (KK 11/7)

    Date Identified: 2025-11-07

    - - -
    -
    • - -
  • -
    -
    SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Flow Desk

    -

    Date Identified: 10/16/2025

    - - - -
    -
    • - -
  • -
    -
    PS11-11CH6NC Intralox Sorter (S02)
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: PS11-11CH6NC Intralox Sorter (S02)

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

    - -
    -
    • - -
  • -
    -
    Encoder failure (4x) + 2 x
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: UL8-7 UL11-7 Problem with port on APF

    -

    Date Identified: 45940

    - -

    Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.

    - -
    -
    • - -
  • -
    -
    7:1 merge code update
    -
    - Complete - (2) High - -
    -
    -
    - - - -

    Status Updates: 11/3 - testing at BNA8

    - -
    -
    • - -
  • -
    -
    Raise the fill height ob the DTC's approx 2 "
    -
    - Complete - (2) High - -
    -
    -
    - -

    Date Identified: 45965

    -

    Date Completed: 45966.0

    -

    Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".

    +

    Status Updates: RC 11/8 - Incorrectly in what way? +KK 11/8 - Fixed

    • @@ -3978,7 +3761,7 @@ KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcom
    -
    Monitor Items (10)
    +
    Monitor Items (7)
    • @@ -4071,7 +3854,8 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      Status Updates: 11/3 - no update... Igor at BNA8 -KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

      +KK 11/6 - Plan sent to AMZ, targetting to execute at noon on 11/8 +KK 11/8 - Lack of downtime today prevented us from executing, we are replanning for tomorrow 6-8AM downtime, operations put a building volume cap in place

    @@ -4089,32 +3873,15 @@ KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

    Description: Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

    Date Identified: 2025-11-03

    -

    Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address

    +

    Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address +KK 11/8 - Updated SCADA to address sorter statistic bug, looks correct now, pending validation by Amazon

  • -
    Replicate logic timers from semi VS-D to the rest of the semis
    -
    - Monitor - (1) Very High - -
    -
    -
    -

    Description: Logic timers from semi-auto at all virtual sorters need to be adjusted

    -

    Date Identified: 10/14/2025

    - -

    Status Updates: 10/16 - fix applied monitor as VS become active

    - -
    -
    • - -
  • -
    -
    Logic for Semi induct D is off very low throughput see video
    +
    PS8-6 flow splitter eating packages
    Monitor (2) High @@ -4122,113 +3889,10 @@ KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8

    -

    Description: Semi Auto D induct

    -

    Date Identified: 10/16/2025

    - -

    Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations

    -

    Image: see video in comments

    -
    -
    • - -
  • -
    -
    One major issue and one minor issue with the non-con system: -No-reads are really frequent -The PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)
    -
    - Monitor - (2) High - -
    -
    -
    -

    Description: NON con sorter 1 and 2 not diverting

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. -IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. -KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

    - -
    -
    • - -
  • -
    -
    DTC chutes on VS-B is randomly disabling
    -
    - Monitor - - -
    -
    -
    - -

    Date Identified: 45952

    - -

    Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.

    - -
    -
    • - - -
    -
    - -
    -
    -
    Open Items (3)
    -
      - -
    • -
      -
      NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
      -
      - Incomplete - (1) Very High - -
      -
      -
      -

      Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

      +

      Description: PS8-6 flow splitter is sucking in packages at the discharge end (KK 11/7)

      Date Identified: 2025-11-07

      - - -
      -
      • - -
    • -
      -
      3:1 merge code update
      -
      - Incomplete - (2) High - -
      -
      -
      -

      Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

      - - -

      Status Updates: 11/3 - no update... Igor at BNA8

      - -
      -
      • - -
    • -
      -
      Estops are getting damaged on the UL lane
      -
      - Incomplete - (2) High - -
      -
      -
      -

      Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

      -

      Date Identified: 45965

      - - +

      Status Updates: KK 11/8 - Observed this for about 2 hours during TWI sort. I saw the scenario that could lead to a package getting sucked in. 50% physics and 50% logic. Very light jiffys tend to ignore the divert rollers, just like inbound. I modified the PS8-5 splitter logic and PS8-8 flow logic in order to mitigate this happening. Ultimately I think it is not 100% preventable, except for maybe waterfalling onto the conveyor directly

      • @@ -4239,20 +3903,150 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      -
      Incomplete Items (3)
      +
      Incomplete Items (10)
      • -
        NCP1-6-TPE1 did not alarm correctly on SCADA when jammed
        +
        PS11-11CH6NC Intralox Sorter (S02)
        - Incomplete - (1) Very High + Incomplete + (2) High
        -

        Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution

        +

        Description: PS11-11CH6NC Intralox Sorter (S02)

        +

        Date Identified: 10/17/2025

        + +

        Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.

        + +
        +
        • + +
      • +
        +
        Encoder failure (4x) + 2 x
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: UL8-7 UL11-7 Problem with port on APF

        +

        Date Identified: 2025-10-10

        + +

        Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6. +KK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.

        + +
        +
        • + +
      • +
        +
        7:1 merge code update
        +
        + Incomplete + (2) High + +
        +
        +
        + + + +

        Status Updates: 11/3 - testing at BNA8 +KK 11/7 - Post-peak update

        + +
        +
        • + +
      • +
        +
        Estops are getting damaged on the UL lane
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

        +

        Date Identified: 2025-11-04

        + + + +
        +
        • + +
      • +
        +
        Fix tippers faulting mid-dump sequence
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.

        +

        Date Identified: 2025-11-06

        + +

        Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.

        + +
        +
        • + +
      • +
        +
        PS8-5 Jammed but not showing on SCADA
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA

        +

        Date Identified: 2025-11-06

        + + + +
        +
        • + +
      • +
        +
        Bypass improvements
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)

        +

        Date Identified: 2025-11-03

        + +

        Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running +KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back +KK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort

        + +
        +
        • + +
      • +
        +
        Update SCADA to show inch and store status of conveyors with such functionality
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full (KK 11/7)

        Date Identified: 2025-11-07

        @@ -4262,36 +4056,44 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

      • -
        3:1 merge code update
        +
        Jiffys to noncon
        - Incomplete - (2) High + Incomplete + (1) Very High
        -

        Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.

        +

        Description: Jiffys are getting to noncon causing jams and potential damage to intralox sorters (KK 11/7)

        +

        Date Identified: 2025-11-07

        - -

        Status Updates: 11/3 - no update... Igor at BNA8

        +

        Status Updates: KK 11/7 - Observed inbound flowsplitter to see why jiffys were not being diverted. Findings were that very light jiffys or jiffys with non-flat topology could not physically be diverted successfully. The tracking PEs and logic worked as it should. The diverting mechanism actuates when the jiffy traversed the divert point. + +In the case of light jiffys, they other did not have enough weight to engage with the roller bed to divert, or they started to divert but catch air which then reduces downward pressure and reduces engagement with divert mechanism. + +In the case of non-flat jiffy (convex or circular footprint), the jiffy tumbled or rolled around when trying to divert. + +In both cases, we grabbed several jiffys that failed to divert due to physics and re-inducted them, to prove that the logic was picking them up and attempting to divert them, and in some cases they were diverted. + +I have reached out to DCS and intralox to confirm what the minimum recommended MTBH weight is for the inbound intralox flow splitters.

      • -
        Estops are getting damaged on the UL lane
        +
        Over-width noncons diverting to crossbelt
        - Incomplete - (2) High + Incomplete + (1) Very High
        -

        Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices

        -

        Date Identified: 45965

        - +

        Description: Packages that are over-width that should pass through to noncon are being diverted at the inbound flow splitter - causing jams (KK 11/7)

        +

        Date Identified: 2025-11-07

        +

        Status Updates: KK 11/7 - We are investigating how to add width into the divert decision at inbound.

        • @@ -4308,11 +4110,11 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

        Autstand/Beumer
        -
        4
        +
        3
        Total
        -
        4
        +
        3
        Closed
        @@ -4320,11 +4122,7 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

        Monitor
        -
        0
        -
        Open
        -
        -
        -
        0
        +
        0
        Incomplete
        @@ -4332,13 +4130,12 @@ KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data

        - - - - - - - + + + + + +
        @@ -4444,7 +4241,7 @@ KK 10/19 - Done

        -
        Closed Items (4)
        +
        Closed Items (3)
        • @@ -4502,24 +4299,6 @@ KK 10/19 - Done

        -
      • -
        -
        Bypasses are showing "lane unavailble" at a high rate. should always be available... is it in energy saving mode? or other reason
        -
        - Complete - - -
        -
        -
        - -

        Date Identified: 45952

        -

        Date Completed: 45965.0

        -

        Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".

        - -
        -
        • -
      @@ -4533,15 +4312,6 @@ KK 10/19 - Done

    -
    -
    -
    Open Items (0)
    -
      -
    • No open items
      • -
    -
    -
    -
    Incomplete Items (0)
    @@ -4571,11 +4341,7 @@ KK 10/19 - Done

    Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -4583,13 +4349,12 @@ KK 10/19 - Done

    - - - - - - - + + + + + +
    @@ -4764,15 +4529,6 @@ KK 10/19 - Done

    -
    -
    -
    Open Items (0)
    -
      -
    • No open items
      • -
    -
    -
    -
    Incomplete Items (0)
    @@ -4794,7 +4550,7 @@ KK 10/19 - Done

    Total
    -
    26
    +
    12
    Closed
    @@ -4802,11 +4558,7 @@ KK 10/19 - Done

    Monitor
    -
    1
    -
    Open
    -
    -
    -
    1
    +
    15
    Incomplete
    @@ -4814,13 +4566,12 @@ KK 10/19 - Done

    - - - - - - - + + + + + +
    @@ -4865,24 +4616,6 @@ KK 10/19 - Done

    -
  • -
    -
    Missorts
    -
    - Complete - (1) Very Hgh - -
    -
    -
    -

    Description: File with missorts shared.

    -

    Date Identified: 2025-10-20

    - -

    Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report

    - -
    -
    • -
  • Packages are being inducted on occupied trays
    @@ -4921,11 +4654,29 @@ KK 10/19 - Done

    • +
  • +
    +
    Missorts
    +
    + Incomplete + (1) Very Hgh + +
    +
    +
    +

    Description: File with missorts shared.

    +

    Date Identified: 2025-10-20

    + +

    Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report

    + +
    +
    • +
  • Lane Not Available Metric too high
    - Incomplete + Incomplete (1) Very Hgh
    @@ -5005,132 +4756,6 @@ confirmed that it works

    • -
  • -
    -
    Auto induct - D back fireing packages that can go - also demissionier is off
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Auto induct - 7d

    -

    Date Identified: 10/16/2025

    - -

    Status Updates: 10/18 will investigate

    - -
    -
    • - -
  • -
    -
    Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Chute S014072

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: 10/18 will investigate

    - -
    -
    • - -
  • -
    -
    BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Bypass DA

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: 10/18 - will investigate

    - -
    -
    • - -
  • -
    -
    false jam
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Lane S014024

    -

    Date Identified: 10/17/2025

    - -

    Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams

    - -
    -
    • - -
  • -
    -
    DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Main Sorter

    -

    Date Identified: 10/18/2025

    - -

    Status Updates: 10/18 - need update for ops on how DBS works

    - -
    -
    • - -
  • -
    -
    jiffies getting caught in belows causing sorter to shutdown
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Cells on Main sorter

    -

    Date Identified: 10/18/2025

    - - - -
    -
    • - -
  • -
    -
    At inducts evaluate why "conveyable" boxes are being rejected at induction
    -
    - Complete - (2) High - -
    -
    -
    -

    Description: Is aligner working as expected? Skewed boxes triggering as oversized

    -

    Date Identified: 2025-10-19

    - - - -
    -
    • -
  • Estop not reporting on BGFusion/Scada
    @@ -5167,6 +4792,132 @@ confirmed that it works

    • +
  • +
    +
    Auto induct - D back fireing packages that can go - also demissionier is off
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Auto induct - 7d

    +

    Date Identified: 10/16/2025

    + +

    Status Updates: 10/18 will investigate

    + +
    +
    • + +
  • +
    +
    Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Chute S014072

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/18 will investigate

    + +
    +
    • + +
  • +
    +
    BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Bypass DA

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: 10/18 - will investigate

    + +
    +
    • + +
  • +
    +
    false jam
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Lane S014024

    +

    Date Identified: 10/17/2025

    + +

    Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams

    + +
    +
    • + +
  • +
    +
    DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Main Sorter

    +

    Date Identified: 10/18/2025

    + +

    Status Updates: 10/18 - need update for ops on how DBS works

    + +
    +
    • + +
  • +
    +
    jiffies getting caught in belows causing sorter to shutdown
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Cells on Main sorter

    +

    Date Identified: 10/18/2025

    + + + +
    +
    • + +
  • +
    +
    At inducts evaluate why "conveyable" boxes are being rejected at induction
    +
    + Incomplete + (2) High + +
    +
    +
    +

    Description: Is aligner working as expected? Skewed boxes triggering as oversized

    +

    Date Identified: 2025-10-19

    + + + +
    +
    • +
    @@ -5211,24 +4962,6 @@ confirmed that it works

    -
  • -
    -
    Provide Bellow clearing procedures
    -
    - Complete - (3) Medium - -
    -
    -
    -

    Description: Document the process for clearing bellows for RME

    -

    Date Identified: 2025-10-17

    - - - -
    -
    • -
  • Air Knife over shooting takeaway conveyor
    @@ -5302,6 +5035,24 @@ confirmed that it works

    • +
  • +
    +
    Provide Bellow clearing procedures
    +
    + Incomplete + (3) Medium + +
    +
    +
    +

    Description: Document the process for clearing bellows for RME

    +

    Date Identified: 2025-10-17

    + + + +
    +
    • +
    @@ -5367,7 +5118,7 @@ confirmed that it works

    BYPASS ATOC Auto induct reoccuring flase Jam
    - Complete + Incomplete
    @@ -5385,7 +5136,7 @@ confirmed that it works

    Allocations are correct - wrong packages coming down
    - Complete + Incomplete
    @@ -5403,7 +5154,7 @@ confirmed that it works

    Deep dive missorts (file shared)
    - Complete + Incomplete
    @@ -5421,7 +5172,7 @@ confirmed that it works

    Aligner catch point on IND2C-s
    - Complete + Incomplete
    @@ -5439,7 +5190,7 @@ confirmed that it works

    Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset
    - Complete + Incomplete
    @@ -5473,23 +5224,59 @@ confirmed that it works

    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items (3)
    • -
      Lane Not Available Metric too high
      +
      BYPASS ATOC Auto induct reoccuring flase Jam
      - Incomplete - (1) Very Hgh + Incomplete + 24 days
      +

      Date Identified: 10/16/2025

      +

      Status Updates: KK 10/18 - Reassigned to Beumer

      -

      Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

      +
      +
      • + +
    • +
      +
      Allocations are correct - wrong packages coming down
      +
      + Incomplete + + 24 days +
      +
      +
      +

      Description: S014024 CHUTE

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: 10/18 will investigate

      + +
      +
      • + +
    • +
      +
      Auto induct - D back fireing packages that can go - also demissionier is off
      +
      + Incomplete + (2) High + 24 days +
      +
      +
      +

      Description: Auto induct - 7d

      +

      Date Identified: 10/16/2025

      + +

      Status Updates: 10/18 will investigate

      • @@ -5501,7 +5288,7 @@ confirmed that it works

      -
      Closed Items (26)
      +
      Closed Items (12)
      • @@ -5635,168 +5422,6 @@ confirmed that it works

      -
    • -
      -
      BYPASS ATOC Auto induct reoccuring flase Jam
      -
      - Complete - - -
      -
      -
      - -

      Date Identified: 10/16/2025

      - -

      Status Updates: KK 10/18 - Reassigned to Beumer

      - -
      -
      • - -
    • -
      -
      Allocations are correct - wrong packages coming down
      -
      - Complete - - -
      -
      -
      -

      Description: S014024 CHUTE

      -

      Date Identified: 10/16/2025

      - -

      Status Updates: 10/18 will investigate

      - -
      -
      • - -
    • -
      -
      Auto induct - D back fireing packages that can go - also demissionier is off
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Auto induct - 7d

      -

      Date Identified: 10/16/2025

      - -

      Status Updates: 10/18 will investigate

      - -
      -
      • - -
    • -
      -
      Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Chute S014072

      -

      Date Identified: 10/17/2025

      - -

      Status Updates: 10/18 will investigate

      - -
      -
      • - -
    • -
      -
      BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Bypass DA

      -

      Date Identified: 10/17/2025

      - -

      Status Updates: 10/18 - will investigate

      - -
      -
      • - -
    • -
      -
      false jam
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Lane S014024

      -

      Date Identified: 10/17/2025

      - -

      Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams

      - -
      -
      • - -
    • -
      -
      DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Main Sorter

      -

      Date Identified: 10/18/2025

      - -

      Status Updates: 10/18 - need update for ops on how DBS works

      - -
      -
      • - -
    • -
      -
      jiffies getting caught in belows causing sorter to shutdown
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Cells on Main sorter

      -

      Date Identified: 10/18/2025

      - - - -
      -
      • - -
    • -
      -
      Provide Bellow clearing procedures
      -
      - Complete - (3) Medium - -
      -
      -
      -

      Description: Document the process for clearing bellows for RME

      -

      Date Identified: 2025-10-17

      - - - -
      -
      • -
    • Air Knife over shooting takeaway conveyor
      @@ -5815,78 +5440,6 @@ confirmed that it works

      • -
    • -
      -
      At inducts evaluate why "conveyable" boxes are being rejected at induction
      -
      - Complete - (2) High - -
      -
      -
      -

      Description: Is aligner working as expected? Skewed boxes triggering as oversized

      -

      Date Identified: 2025-10-19

      - - - -
      -
      • - -
    • -
      -
      Deep dive missorts (file shared)
      -
      - Complete - - -
      -
      -
      - -

      Date Identified: 2025-10-22

      - -

      Status Updates: Incomplete

      - -
      -
      • - -
    • -
      -
      Aligner catch point on IND2C-s
      -
      - Complete - - -
      -
      -
      - -

      Date Identified: 2025-10-22

      - -

      Status Updates: Incomplete

      - -
      -
      • - -
    • -
      -
      Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset
      -
      - Complete - - -
      -
      -
      - -

      Date Identified: 2025-10-22

      - -

      Status Updates: Incomplete

      - -
      -
      • -
    • Inductions are going directly on bellowsco
      @@ -5923,24 +5476,6 @@ confirmed that it works

      • -
    • -
      -
      Missorts
      -
      - Complete - (1) Very Hgh - -
      -
      -
      -

      Description: File with missorts shared.

      -

      Date Identified: 2025-10-20

      - -

      Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report

      - -
      -
      • -
    • Estop not reporting on BGFusion/Scada
      @@ -6083,43 +5618,268 @@ confirmed that it works

      • -
      +
      -
      Open Items (1)
      +
      Incomplete Items (15)
      • -
        Lane Not Available Metric too high
        +
        BYPASS ATOC Auto induct reoccuring flase Jam
        - Incomplete - (1) Very Hgh + Incomplete +
        +

        Date Identified: 10/16/2025

        - -

        Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0

        +

        Status Updates: KK 10/18 - Reassigned to Beumer

        + +
        +
        • + +
      • +
        +
        Allocations are correct - wrong packages coming down
        +
        + Incomplete + + +
        +
        +
        +

        Description: S014024 CHUTE

        +

        Date Identified: 10/16/2025

        + +

        Status Updates: 10/18 will investigate

        + +
        +
        • + +
      • +
        +
        Auto induct - D back fireing packages that can go - also demissionier is off
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Auto induct - 7d

        +

        Date Identified: 10/16/2025

        + +

        Status Updates: 10/18 will investigate

        + +
        +
        • + +
      • +
        +
        Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Chute S014072

        +

        Date Identified: 10/17/2025

        + +

        Status Updates: 10/18 will investigate

        + +
        +
        • + +
      • +
        +
        BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Bypass DA

        +

        Date Identified: 10/17/2025

        + +

        Status Updates: 10/18 - will investigate

        + +
        +
        • + +
      • +
        +
        false jam
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Lane S014024

        +

        Date Identified: 10/17/2025

        + +

        Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams

        + +
        +
        • + +
      • +
        +
        DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Main Sorter

        +

        Date Identified: 10/18/2025

        + +

        Status Updates: 10/18 - need update for ops on how DBS works

        + +
        +
        • + +
      • +
        +
        jiffies getting caught in belows causing sorter to shutdown
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Cells on Main sorter

        +

        Date Identified: 10/18/2025

        + + + +
        +
        • + +
      • +
        +
        Provide Bellow clearing procedures
        +
        + Incomplete + (3) Medium + +
        +
        +
        +

        Description: Document the process for clearing bellows for RME

        +

        Date Identified: 2025-10-17

        + + + +
        +
        • + +
      • +
        +
        At inducts evaluate why "conveyable" boxes are being rejected at induction
        +
        + Incomplete + (2) High + +
        +
        +
        +

        Description: Is aligner working as expected? Skewed boxes triggering as oversized

        +

        Date Identified: 2025-10-19

        + + + +
        +
        • + +
      • +
        +
        Deep dive missorts (file shared)
        +
        + Incomplete + + +
        +
        +
        + +

        Date Identified: 2025-10-22

        + +

        Status Updates: Incomplete

        + +
        +
        • + +
      • +
        +
        Aligner catch point on IND2C-s
        +
        + Incomplete + + +
        +
        +
        + +

        Date Identified: 2025-10-22

        + +

        Status Updates: Incomplete

        + +
        +
        • + +
      • +
        +
        Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset
        +
        + Incomplete + + +
        +
        +
        + +

        Date Identified: 2025-10-22

        + +

        Status Updates: Incomplete

        + +
        +
        • + +
      • +
        +
        Missorts
        +
        + Incomplete + (1) Very Hgh + +
        +
        +
        +

        Description: File with missorts shared.

        +

        Date Identified: 2025-10-20

        + +

        Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report

        • -
      -
      -
      - -
      -
      -
      Incomplete Items (1)
      -
        -
      • Lane Not Available Metric too high
        - Incomplete + Incomplete (1) Very Hgh
        @@ -6149,7 +5909,7 @@ confirmed that it works

        Total
        -
        4
        +
        0
        Closed
        @@ -6157,11 +5917,7 @@ confirmed that it works

        Monitor
        -
        0
        -
        Open
        -
        -
        -
        0
        +
        4
        Incomplete
      @@ -6169,13 +5925,12 @@ confirmed that it works

      - - - - - - - + + + + + +
      @@ -6189,7 +5944,7 @@ confirmed that it works

      Photoeyes at Caljan not wired properly
      - Complete + Incomplete (2) High
      @@ -6209,7 +5964,7 @@ confirmed that it works

      Maxx Reach at DD 332 not working https://t.corp.amazon.com/V1969041198
      - Complete + Incomplete (2) High
      @@ -6227,7 +5982,7 @@ https://t.corp.amazon.com/V1969041198
      Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move
      - Complete + Incomplete (2) High
      @@ -6256,7 +6011,7 @@ https://t.corp.amazon.com/V1969041198
      Max Reach 100% PE logic is backwards All 300 and 100 DD
      - Complete + Incomplete
      @@ -6290,24 +6045,98 @@ https://t.corp.amazon.com/V1969041198
      -
      Oldest 3 Unaddressed Items
      +
      Oldest 3 Unaddressed Items (3)
        -
      • No unaddressed items
        • + +
      • +
        +
        Photoeyes at Caljan not wired properly
        +
        + Incomplete + (2) High + 25 days +
        +
        +
        +

        Description: Photoeyes stop the line vs feeding when blocked

        +

        Date Identified: 10/15/2025

        + +

        Status Updates: Autstand jumped out the photoeyes to get them operational +10/17 SS contacted Caljan... waiting on date for tech

        + +
        +
        • + +
      • +
        +
        Maxx Reach at DD 332 not working +https://t.corp.amazon.com/V1969041198
        +
        + Incomplete + (2) High + 25 days +
        +
        +
        +

        Description: OB Fluid

        +

        Date Identified: 10/15/2025

        + +

        Status Updates: 10/17 Sherri contacted Caljan and arranged for RME to have remote tech support

        + +
        +
        • + +
      • +
        +
        Max Reach 100% PE logic is backwards All 300 and 100 DD
        +
        + Incomplete + + 24 days +
        +
        +
        +

        Description: Outbound

        +

        Date Identified: 10/16/2025

        + +

        Status Updates: KK 10/18 - Reassigned to Caljan

        + +
        +
        • +
      - +
      -
      Closed Items (4)
      +
      Closed Items (0)
      +
        +
      • No closed items
        • +
      +
      +
      + +
      +
      +
      Monitor Items (0)
      +
        +
      • No monitor items
        • +
      +
      +
      + +
      +
      +
      Incomplete Items (4)
      • Photoeyes at Caljan not wired properly
        - Complete + Incomplete (2) High
        @@ -6327,7 +6156,7 @@ https://t.corp.amazon.com/V1969041198
        Maxx Reach at DD 332 not working https://t.corp.amazon.com/V1969041198
        - Complete + Incomplete (2) High
        @@ -6345,7 +6174,7 @@ https://t.corp.amazon.com/V1969041198
      Max Reach 100% PE logic is backwards All 300 and 100 DD
      - Complete + Incomplete
      @@ -6363,7 +6192,7 @@ https://t.corp.amazon.com/V1969041198
      Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move
      - Complete + Incomplete (2) High
      @@ -6380,33 +6209,6 @@ https://t.corp.amazon.com/V1969041198
    - -
    -
    -
    Monitor Items (0)
    -
      -
    • No monitor items
      • -
    -
    -
    - -
    -
    -
    Open Items (0)
    -
      -
    • No open items
      • -
    -
    -
    - -
    -
    -
    Incomplete Items (0)
    -
      -
    • No incomplete items
      • -
    -
    -
    @@ -6420,7 +6222,7 @@ https://t.corp.amazon.com/V1969041198
    Total
    -
    22
    +
    21
    Closed
    @@ -6428,11 +6230,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    2
    -
    Open
    -
    -
    -
    2
    +
    3
    Incomplete
    @@ -6440,13 +6238,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -6513,7 +6310,7 @@ https://t.corp.amazon.com/V1969041198
    NCS1-1 aligner belt failed
    - Incomplete + Incomplete (1) Very High
    @@ -6833,7 +6630,7 @@ https://t.corp.amazon.com/V1969041198
    3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
    - Incomplete + Incomplete (2) High
    @@ -6877,7 +6674,7 @@ https://t.corp.amazon.com/V1969041198
    Add air pressure valves (autstand request to DCS)
    - Complete + Incomplete (3) Medium
    @@ -6958,16 +6755,16 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (2)
    +
    Oldest 3 Unaddressed Items (3)
    • NCS1-1 aligner belt failed
      - Incomplete + Incomplete (1) Very High - 7 days + 8 days
      @@ -6983,9 +6780,9 @@ https://t.corp.amazon.com/V1969041198
      3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
      - Incomplete + Incomplete (2) High - 4 days + 5 days
      @@ -6997,6 +6794,25 @@ https://t.corp.amazon.com/V1969041198
    +
  • +
    +
    Add air pressure valves (autstand request to DCS)
    +
    + Incomplete + (3) Medium + +
    +
    +
    + + + +

    Status Updates: 10/18 - no update +10/22: A waiting CR

    + +
    +
    • +
    @@ -7004,7 +6820,7 @@ https://t.corp.amazon.com/V1969041198
    -
    Closed Items (22)
    +
    Closed Items (21)
    -
  • -
    -
    Add air pressure valves (autstand request to DCS)
    -
    - Complete - (3) Medium - -
    -
    -
    - - - -

    Status Updates: 10/18 - no update -10/22: A waiting CR

    - -
    -
    • -
  • oil leak in NON CON near chute S02-202CH
    @@ -7441,61 +7238,35 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (2)
    -
      - -
    • -
      -
      NCS1-1 aligner belt failed
      -
      - Incomplete - (1) Very High - -
      -
      -
      -

      Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.

      -

      Date Identified: 2025-11-01

      - -

      Status Updates: 11/3 - still waiting on belt to be delivered

      - -
      -
      • - -
    • -
      -
      3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
      -
      - Incomplete - (2) High - -
      -
      -
      - -

      Date Identified: 2025-11-04

      - -

      Status Updates: 11/4 Wes Matthews reviewed with Jesse

      - -
      -
      • - -
    -
    -
    -
    -
    Incomplete Items (2)
    +
    Incomplete Items (3)
      +
    • +
      +
      Add air pressure valves (autstand request to DCS)
      +
      + Incomplete + (3) Medium + +
      +
      +
      + + + +

      Status Updates: 10/18 - no update +10/22: A waiting CR

      + +
      +
      • +
    • NCS1-1 aligner belt failed
      - Incomplete + Incomplete (1) Very High
      @@ -7513,7 +7284,7 @@ https://t.corp.amazon.com/V1969041198
      3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.
      - Incomplete + Incomplete (2) High
      @@ -7551,11 +7322,7 @@ https://t.corp.amazon.com/V1969041198
      Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -7563,13 +7330,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -7665,15 +7431,6 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (0)
    -
      -
    • No open items
      • -
    -
    -
    -
    Incomplete Items (0)
    @@ -7703,11 +7460,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -7715,13 +7468,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -7817,15 +7569,6 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (0)
    -
      -
    • No open items
      • -
    -
    -
    -
    Incomplete Items (0)
    @@ -7855,11 +7598,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -7867,13 +7606,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -7969,15 +7707,6 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (0)
    -
      -
    • No open items
      • -
    -
    -
    -
    Incomplete Items (0)
    @@ -7999,7 +7728,7 @@ https://t.corp.amazon.com/V1969041198
    Total
    -
    3
    +
    0
    Closed
    @@ -8007,11 +7736,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    1
    -
    Open
    -
    -
    -
    1
    +
    4
    Incomplete
    @@ -8019,13 +7744,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -8038,7 +7762,7 @@ https://t.corp.amazon.com/V1969041198
    Add DHL label to Scan tunnel valid message
    - Incomplete + Incomplete (1) Very High
    @@ -8064,7 +7788,7 @@ https://t.corp.amazon.com/V1969041198
    High Multi-Label Read Rate
    - Complete + Incomplete (2) High
    @@ -8091,7 +7815,7 @@ https://t.corp.amazon.com/V1969041198
    Long-Term Error Tracking Solution
    - Complete + Incomplete (3) Medium
    @@ -8109,7 +7833,7 @@ https://t.corp.amazon.com/V1969041198
    Pull stats for error codes from Datalogic
    - Complete + Incomplete (3) Medium
    @@ -8171,44 +7895,34 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items (3)
    • -
      Add DHL label to Scan tunnel valid message
      +
      Long-Term Error Tracking Solution
      - Incomplete - (1) Very High - 12 days + Incomplete + (3) Medium + 32 days
      -

      Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

      -

      Date Identified: 2025-10-27

      - +

      Description: Currently, manual pull of all images from Datalogic programs is required to ID issues

      +

      Date Identified: 10/8/2025

      +

      Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up

      • -
    -
    - -
    - -
    -
    -
    Closed Items (3)
    -
      -
    • High Multi-Label Read Rate
      - Complete + Incomplete (2) High - + 26 days
      @@ -8221,31 +7935,13 @@ https://t.corp.amazon.com/V1969041198
    • -
  • -
    -
    Long-Term Error Tracking Solution
    -
    - Complete - (3) Medium - -
    -
    -
    -

    Description: Currently, manual pull of all images from Datalogic programs is required to ID issues

    -

    Date Identified: 10/8/2025

    - -

    Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up

    - -
    -
    • -
  • Pull stats for error codes from Datalogic
    - Complete + Incomplete (3) Medium - + 26 days
    @@ -8257,6 +7953,16 @@ https://t.corp.amazon.com/V1969041198
    • + + + + + +
    +
    +
    Closed Items (0)
    +
    @@ -8288,43 +7994,71 @@ https://t.corp.amazon.com/V1969041198 -
    +
    -
    Open Items (1)
    +
    Incomplete Items (4)
    • -
      Add DHL label to Scan tunnel valid message
      +
      High Multi-Label Read Rate
      - Incomplete - (1) Very High + Incomplete + (2) High
      -

      Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.

      -

      Date Identified: 2025-10-27

      - +

      Description: Unexpectedly high multi-read rate from scanners during LOT

      +

      Date Identified: 10/14/2025

      +

      Status Updates: 10/14 - Datalogic prioritzing deep dive on these issues to identify root cause +10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3

      + +
      +
      • + +
    • +
      +
      Long-Term Error Tracking Solution
      +
      + Incomplete + (3) Medium + +
      +
      +
      +

      Description: Currently, manual pull of all images from Datalogic programs is required to ID issues

      +

      Date Identified: 10/8/2025

      + +

      Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up

      + +
      +
      • + +
    • +
      +
      Pull stats for error codes from Datalogic
      +
      + Incomplete + (3) Medium + +
      +
      +
      +

      Description: Need ability to pull error code stats from Datalogic

      +

      Date Identified: 10/14/2025

      + +

      Status Updates: 10/17 -- Jody to follow up with DL

      • -
    -
    -
    - -
    -
    -
    Incomplete Items (1)
    -
      -
    • Add DHL label to Scan tunnel valid message
      - Incomplete + Incomplete (1) Very High
      @@ -8362,11 +8096,7 @@ https://t.corp.amazon.com/V1969041198
      Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -8374,13 +8104,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -8476,15 +8205,6 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (0)
    - -
    -
    -
    Incomplete Items (0)
    @@ -8514,11 +8234,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -8526,13 +8242,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -8671,15 +8386,6 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (0)
    - -
    -
    -
    Incomplete Items (0)
    @@ -8709,11 +8415,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    0
    Incomplete
    @@ -8721,13 +8423,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -8823,15 +8524,6 @@ https://t.corp.amazon.com/V1969041198
    -
    -
    -
    Open Items (0)
    - -
    -
    -
    Incomplete Items (0)
    @@ -8849,11 +8541,11 @@ https://t.corp.amazon.com/V1969041198
    MISC
    -
    8
    +
    7
    Total
    -
    7
    +
    2
    Closed
    @@ -8861,11 +8553,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    1
    -
    Open
    -
    -
    -
    1
    +
    5
    Incomplete
    @@ -8873,13 +8561,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -8933,14 +8620,14 @@ https://t.corp.amazon.com/V1969041198
    -
    No Priority (6 items)
    +
    No Priority (5 items)
    - - -
  • -
    -
    Testing Vendor report tool
    -
    - Incomplete - - -
    -
    -
    - - - - -
    • @@ -9064,22 +8733,58 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items (1)
    +
    Oldest 3 Unaddressed Items (3)
    -
    Closed Items (7)
    +
    Closed Items (2)
    • @@ -9131,11 +8836,29 @@ https://t.corp.amazon.com/V1969041198
    + +
    + + +
    +
    +
    Monitor Items (0)
    + +
    +
    + +
    +
    +
    Incomplete Items (5)
    +
    - - - -
    - - -
    -
    -
    Monitor Items (0)
    - -
    -
    - -
    -
    -
    Open Items (1)
    - -
    -
    - -
    -
    -
    Incomplete Items (1)
    -
    Total
    -
    1
    +
    0
    Closed
    @@ -9308,11 +8968,7 @@ https://t.corp.amazon.com/V1969041198
    Monitor
    -
    0
    -
    Open
    -
    -
    -
    0
    +
    1
    Incomplete
    @@ -9320,13 +8976,12 @@ https://t.corp.amazon.com/V1969041198
    - - - - - - - + + + + + +
    @@ -9340,7 +8995,7 @@ https://t.corp.amazon.com/V1969041198
    Jam Clearing Equipment on Mezzanine
    - Complete + Incomplete (2) High
    @@ -9378,26 +9033,16 @@ https://t.corp.amazon.com/V1969041198
    -
    Oldest 3 Unaddressed Items
    +
    Oldest 3 Unaddressed Items (1)
      -
    • No unaddressed items
      • -
    -
    - -
    - -
    -
    -
    Closed Items (1)
    -
      - +
    • Jam Clearing Equipment on Mezzanine
      - Complete + Incomplete (2) High - + 26 days
      @@ -9409,6 +9054,16 @@ https://t.corp.amazon.com/V1969041198
    + +
    + +
    + +
    +
    +
    Closed Items (0)
    +
    @@ -9422,20 +9077,29 @@ https://t.corp.amazon.com/V1969041198 -
    -
    -
    Open Items (0)
    - -
    -
    -
    -
    Incomplete Items (0)
    +
    Incomplete Items (1)
    diff --git a/output/report-2025-11-08-15-16-56.json b/output/report-2025-11-09-15-19-52.json similarity index 79% rename from output/report-2025-11-08-15-16-56.json rename to output/report-2025-11-09-15-19-52.json index 33c717d..d8445ec 100644 --- a/output/report-2025-11-08-15-16-56.json +++ b/output/report-2025-11-09-15-19-52.json @@ -1,18 +1,30 @@ { - "report_generated_at": "2025-11-08T15:16:56.515245", + "report_generated_at": "2025-11-09T15:19:54.190177", "vendors": [ { "vendor_name": "Amazon", "total_items": 1, - "closed_count": 1, - "open_count": 0, + "closed_count": 0, + "open_count": 1, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [], + "oldest_unaddressed": [ + { + "punchlist_name": "AWCS Multiple Destinations", + "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", + "issue_image": null, + "age_days": 25 + } + ], "very_high_priority_items": [ { "punchlist_name": "AWCS Multiple Destinations", @@ -20,99 +32,87 @@ "priority": "(1) Very High", "date_identified": "10/15/25", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", "issue_image": null, - "age_days": 24 + "age_days": 25 } ], "high_priority_items": [], - "closed_items": [ + "closed_items": [], + "monitor_items": [], + "open_items": [ { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", "priority": "(1) Very High", "date_identified": "10/15/25", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", "issue_image": null, - "age_days": 24 + "age_days": 25 } ], - "monitor_items": [], - "open_items": [], - "incomplete_items": [], - "incomplete_count": 0 + "incomplete_items": [ + { + "punchlist_name": "AWCS Multiple Destinations", + "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", + "priority": "(1) Very High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", + "issue_image": null, + "age_days": 25 + } + ], + "incomplete_count": 1 }, { "vendor_name": "Autstand", - "total_items": 91, - "closed_count": 78, - "open_count": 3, - "monitor_count": 10, + "total_items": 83, + "closed_count": 66, + "open_count": 17, + "monitor_count": 7, "updates_24h": { - "added": [ - { - "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", - "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", - "priority": "(1) Very High", - "date_identified": "2025-11-07 00:00:00", - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": 1 - } - ], - "closed": [ - { - "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", - "description": "Flow Desk", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": "2025-11-07 00:00:00", - "status": "Complete", - "status_updates": "KK 11/7 - Added dock door numbers to screens", - "issue_image": null, - "age_days": 23 - } - ], + "added": [], + "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ { - "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", - "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", - "priority": "(1) Very High", - "date_identified": "2025-11-07 00:00:00", + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.\nKK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.", "issue_image": null, - "age_days": 1 + "age_days": 30 }, { - "punchlist_name": "3:1 merge code update", - "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", "priority": "(2) High", - "date_identified": null, + "date_identified": "10/17/2025", "date_completed": null, "status": "Incomplete", - "status_updates": "11/3 - no update... Igor at BNA8", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, - "age_days": null + "age_days": 23 }, { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", + "punchlist_name": "Bypass improvements", + "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", "priority": "(2) High", - "date_identified": "45965", + "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", "issue_image": null, - "age_days": null + "age_days": 6 } ], "very_high_priority_items": [ @@ -125,7 +125,7 @@ "status": "Complete", "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "PS Conveyor chute clearing Issues", @@ -136,7 +136,7 @@ "status": "Complete", "status_updates": "complete", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", @@ -147,7 +147,7 @@ "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Tipper timer", @@ -158,7 +158,7 @@ "status": "Complete", "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "SCADA Accurate Status Reads", @@ -169,7 +169,7 @@ "status": "Complete", "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", @@ -183,26 +183,26 @@ "age_days": null }, { - "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", - "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", + "punchlist_name": "Jiffys to noncon", + "description": "Jiffys are getting to noncon causing jams and potential damage to intralox sorters (KK 11/7)", "priority": "(1) Very High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "KK 11/7 - Observed inbound flowsplitter to see why jiffys were not being diverted. Findings were that very light jiffys or jiffys with non-flat topology could not physically be diverted successfully. The tracking PEs and logic worked as it should. The diverting mechanism actuates when the jiffy traversed the divert point. \n\nIn the case of light jiffys, they other did not have enough weight to engage with the roller bed to divert, or they started to divert but catch air which then reduces downward pressure and reduces engagement with divert mechanism. \n\nIn the case of non-flat jiffy (convex or circular footprint), the jiffy tumbled or rolled around when trying to divert.\n\nIn both cases, we grabbed several jiffys that failed to divert due to physics and re-inducted them, to prove that the logic was picking them up and attempting to divert them, and in some cases they were diverted.\n\nI have reached out to DCS and intralox to confirm what the minimum recommended MTBH weight is for the inbound intralox flow splitters.", "issue_image": null, - "age_days": 1 + "age_days": 2 }, { - "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", - "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", + "punchlist_name": "Over-width noncons diverting to crossbelt", + "description": "Packages that are over-width that should pass through to noncon are being diverted at the inbound flow splitter - causing jams (KK 11/7)", "priority": "(1) Very High", - "date_identified": "10/14/25", + "date_identified": "2025-11-07 00:00:00", "date_completed": null, - "status": "Monitor", - "status_updates": "10/16 - fix applied monitor as VS become active", + "status": "Incomplete", + "status_updates": "KK 11/7 - We are investigating how to add width into the divert decision at inbound.", "issue_image": null, - "age_days": 25 + "age_days": 2 } ], "high_priority_items": [ @@ -215,7 +215,7 @@ "status": "Complete", "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", @@ -226,7 +226,7 @@ "status": "Complete", "status_updates": "10/17 - buttons there, programimed, waiting on bracket", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", @@ -237,7 +237,7 @@ "status": "Complete", "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled\nKK 11/7 - I learned that this was done almost two weeks ago actually, closing this item", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Flow Splitter Verification", @@ -248,7 +248,7 @@ "status": "Complete", "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Jam Reset NC End of Sorter", @@ -259,7 +259,7 @@ "status": "Complete", "status_updates": "duplicate", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "\"Destination Not Attempted\" Reason Code", @@ -270,7 +270,7 @@ "status": "Complete", "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", "issue_image": "image.png", - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", @@ -281,7 +281,7 @@ "status": "Complete", "status_updates": "10/17 fixed", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", @@ -292,7 +292,7 @@ "status": "Complete", "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", @@ -303,7 +303,7 @@ "status": "Complete", "status_updates": "Fixed, realigned PE", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", @@ -314,7 +314,7 @@ "status": "Complete", "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", @@ -325,7 +325,7 @@ "status": "Complete", "status_updates": "Fixed - bad button, has been replaced", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", @@ -336,7 +336,7 @@ "status": "Complete", "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Scada Map not showing cameras", @@ -347,7 +347,7 @@ "status": "Complete", "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Scada Map: showing stopped but actually running C", @@ -358,7 +358,7 @@ "status": "Complete", "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", @@ -369,7 +369,7 @@ "status": "Complete", "status_updates": "Fixed - corrected flow control on problem solve rollers", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", @@ -380,7 +380,7 @@ "status": "Complete", "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", @@ -391,7 +391,7 @@ "status": "Complete", "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", @@ -413,7 +413,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Label auto inducts", @@ -424,7 +424,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", @@ -435,7 +435,7 @@ "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "S012075 unavailable", @@ -446,7 +446,7 @@ "status": "Complete", "status_updates": "KK 10/19 - Done", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", @@ -457,7 +457,7 @@ "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", @@ -468,7 +468,7 @@ "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", @@ -479,7 +479,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", @@ -490,7 +490,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", @@ -501,7 +501,7 @@ "status": "Complete", "status_updates": "KK 11/7 - Added dock door numbers to screens", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", @@ -512,7 +512,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", @@ -523,7 +523,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", @@ -534,7 +534,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", @@ -545,7 +545,7 @@ "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", @@ -556,7 +556,7 @@ "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", @@ -567,7 +567,7 @@ "status": "Complete", "status_updates": "KK 10/16 - Splitter logic adjusted", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", @@ -578,7 +578,7 @@ "status": "Complete", "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "chute stays green even when chute is full", @@ -589,7 +589,7 @@ "status": "Complete", "status_updates": "IH 10/18 Resolved. IO Mapping issue.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Non- con packages coming down to lanes", @@ -600,7 +600,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", @@ -611,7 +611,7 @@ "status": "Complete", "status_updates": "IH 10/19 SCADA Updated", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", @@ -619,10 +619,10 @@ "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Blue light for semi induct D is on when chute is empty", @@ -633,7 +633,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Realigned and trained photoeye", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", @@ -644,7 +644,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", @@ -655,7 +655,7 @@ "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", @@ -666,7 +666,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", @@ -677,7 +677,7 @@ "status": "Complete", "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "SEMI-D uneven flow of packages to each chute", @@ -688,7 +688,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", @@ -699,7 +699,7 @@ "status": "Complete", "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", @@ -710,7 +710,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Disabled, pending physical removal", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Evaluate jam logic /die back on bypasses.", @@ -721,7 +721,7 @@ "status": "Complete", "status_updates": "KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor\nKK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.", "issue_image": null, - "age_days": 20 + "age_days": 21 }, { "punchlist_name": "Encoder failure (4x) + 2 x", @@ -729,10 +729,10 @@ "priority": "(2) High", "date_identified": "2025-10-10 00:00:00", "date_completed": null, - "status": "Complete", - "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", + "status": "Incomplete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.\nKK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.", "issue_image": null, - "age_days": 29 + "age_days": 30 }, { "punchlist_name": "SCADA performance issue", @@ -751,8 +751,8 @@ "priority": "(2) High", "date_identified": null, "date_completed": null, - "status": "Complete", - "status_updates": "11/3 - testing at BNA8", + "status": "Incomplete", + "status_updates": "11/3 - testing at BNA8\nKK 11/7 - Post-peak update", "issue_image": null, "age_days": null }, @@ -763,7 +763,7 @@ "date_identified": null, "date_completed": null, "status": "Monitor", - "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8", + "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sent to AMZ, targetting to execute at noon on 11/8\nKK 11/8 - Lack of downtime today prevented us from executing, we are replanning for tomorrow 6-8AM downtime, operations put a building volume cap in place", "issue_image": null, "age_days": null }, @@ -773,10 +773,10 @@ "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": 4 + "age_days": 5 }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", @@ -787,7 +787,7 @@ "status": "Complete", "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", "issue_image": null, - "age_days": 4 + "age_days": 5 }, { "punchlist_name": "Fix tippers faulting mid-dump sequence", @@ -795,10 +795,10 @@ "priority": "(2) High", "date_identified": "2025-11-06 00:00:00", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", "issue_image": null, - "age_days": 2 + "age_days": 3 }, { "punchlist_name": "PS8-5 Jammed but not showing on SCADA", @@ -806,10 +806,10 @@ "priority": "(2) High", "date_identified": "2025-11-06 00:00:00", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": 2 + "age_days": 3 }, { "punchlist_name": "Bypass improvements", @@ -817,10 +817,10 @@ "priority": "(2) High", "date_identified": "2025-11-03 00:00:00", "date_completed": null, - "status": "Complete", - "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", + "status": "Incomplete", + "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", "issue_image": null, - "age_days": 5 + "age_days": 6 }, { "punchlist_name": "Sorter statistics on SCADA", @@ -829,119 +829,42 @@ "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Monitor", - "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address", + "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address\nKK 11/8 - Updated SCADA to address sorter statistic bug, looks correct now, pending validation by Amazon", "issue_image": null, - "age_days": 5 + "age_days": 6 }, { "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", - "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full", + "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full (KK 11/7)", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate at all on SCADA, leading to a slower than typical resolution (KK 11/7)", "priority": "(2) High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Complete", - "status_updates": null, + "status_updates": "RC 11/8 - Incorrectly in what way?\nKK 11/8 - Fixed", "issue_image": null, - "age_days": 1 + "age_days": 2 }, { - "punchlist_name": "Logic for Semi induct D is off very low throughput see video", - "description": "Semi Auto D induct", + "punchlist_name": "PS8-6 flow splitter eating packages", + "description": "PS8-6 flow splitter is sucking in packages at the discharge end (KK 11/7)", "priority": "(2) High", - "date_identified": "10/16/2025", + "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Monitor", - "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", - "issue_image": "see video in comments", - "age_days": 23 - }, - { - "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", - "description": "Flow Desk", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, + "status_updates": "KK 11/8 - Observed this for about 2 hours during TWI sort. I saw the scenario that could lead to a package getting sucked in. 50% physics and 50% logic. Very light jiffys tend to ignore the divert rollers, just like inbound. I modified the PS8-5 splitter logic and PS8-8 flow logic in order to mitigate this happening. Ultimately I think it is not 100% preventable, except for maybe waterfalling onto the conveyor directly", "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": "PS11-11CH6NC Intralox Sorter (S02)", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", - "description": "NON con sorter 1 and 2 not diverting", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Monitor", - "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "Encoder failure (4x) + 2 x", - "description": "UL8-7 UL11-7 Problem with port on APF", - "priority": "(2) High", - "date_identified": "45940", - "date_completed": null, - "status": "Complete", - "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "7:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Complete", - "status_updates": "11/3 - testing at BNA8", - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "3:1 merge code update", - "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Incomplete", - "status_updates": "11/3 - no update... Igor at BNA8", - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", - "priority": "(2) High", - "date_identified": "45965", - "date_completed": null, - "status": "Incomplete", - "status_updates": null, - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", - "description": null, - "priority": "(2) High", - "date_identified": "45965", - "date_completed": "45966.0", - "status": "Complete", - "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", - "issue_image": null, - "age_days": null + "age_days": 2 } ], "closed_items": [ @@ -954,7 +877,7 @@ "status": "Complete", "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "PS Conveyor chute clearing Issues", @@ -965,7 +888,7 @@ "status": "Complete", "status_updates": "complete", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Tipper timer", @@ -976,7 +899,7 @@ "status": "Complete", "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "SCADA Accurate Status Reads", @@ -987,7 +910,7 @@ "status": "Complete", "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Problem Solve dead rollers", @@ -998,7 +921,7 @@ "status": "Complete", "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", @@ -1009,7 +932,7 @@ "status": "Complete", "status_updates": "10/17 - buttons there, programimed, waiting on bracket", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", @@ -1020,7 +943,7 @@ "status": "Complete", "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled\nKK 11/7 - I learned that this was done almost two weeks ago actually, closing this item", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Flow Splitter Verification", @@ -1031,7 +954,7 @@ "status": "Complete", "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Semi-Auto Chute fullness PE Height", @@ -1042,7 +965,7 @@ "status": "Complete", "status_updates": "10/17 - load logic was adjusted... monitor PE response.\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Jam Cam visibility in SCADA", @@ -1053,7 +976,7 @@ "status": "Complete", "status_updates": "complete", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Chute 14041 Enable Issues", @@ -1064,7 +987,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "VS-D, S01400 Pallet Chute Beacons - False Fullness", @@ -1075,7 +998,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Semi-Auto Jam Beacons", @@ -1086,7 +1009,7 @@ "status": "Complete", "status_updates": "10/19 PE functionality diabled.. hardware removal to be scheduled TBD\nKK 11/4 - hareware was removed on 10/28", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "NC Dim Data", @@ -1097,7 +1020,7 @@ "status": "Complete", "status_updates": "10/15 - Matt Specht fix mid sort\n10/17 - COMPLETE", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Jam Reset NC End of Sorter", @@ -1108,7 +1031,7 @@ "status": "Complete", "status_updates": "duplicate", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "PS11_11_JR3", @@ -1119,7 +1042,7 @@ "status": "Complete", "status_updates": "10/17 - in process\n10/18 KK - Done", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "\"Destination Not Attempted\" Reason Code", @@ -1130,7 +1053,7 @@ "status": "Complete", "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", "issue_image": "image.png", - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "S013089 Blue Beacon", @@ -1141,7 +1064,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Done, beacon replaced", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", @@ -1152,7 +1075,7 @@ "status": "Complete", "status_updates": "10/17 fixed", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", @@ -1163,7 +1086,7 @@ "status": "Complete", "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", @@ -1174,7 +1097,7 @@ "status": "Complete", "status_updates": "Fixed, realigned PE", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", @@ -1185,7 +1108,7 @@ "status": "Complete", "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", @@ -1196,7 +1119,7 @@ "status": "Complete", "status_updates": "Fixed - bad button, has been replaced", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", @@ -1207,7 +1130,7 @@ "status": "Complete", "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Scada Map not showing cameras", @@ -1218,7 +1141,7 @@ "status": "Complete", "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Scada Map: showing stopped but actually running C", @@ -1229,7 +1152,7 @@ "status": "Complete", "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", @@ -1240,7 +1163,7 @@ "status": "Complete", "status_updates": "Fixed - corrected flow control on problem solve rollers", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", @@ -1251,7 +1174,7 @@ "status": "Complete", "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", @@ -1262,7 +1185,7 @@ "status": "Complete", "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", @@ -1306,7 +1229,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Label auto inducts", @@ -1317,7 +1240,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "False blue lights", @@ -1328,7 +1251,7 @@ "status": "Complete", "status_updates": "duplicate", "issue_image": null, - "age_days": 14 + "age_days": 15 }, { "punchlist_name": "S012075 unavailable", @@ -1339,7 +1262,7 @@ "status": "Complete", "status_updates": "KK 10/19 - Done", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", @@ -1350,7 +1273,7 @@ "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", @@ -1361,7 +1284,7 @@ "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", @@ -1372,7 +1295,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", @@ -1383,7 +1306,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", @@ -1394,7 +1317,7 @@ "status": "Complete", "status_updates": "KK 11/7 - Added dock door numbers to screens", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there", @@ -1405,7 +1328,7 @@ "status": "Complete", "status_updates": "10/17 - That exists. Sherri showed several team members an dRME how to do this", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", @@ -1416,7 +1339,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", @@ -1427,7 +1350,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", @@ -1438,7 +1361,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", @@ -1449,7 +1372,7 @@ "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", @@ -1460,7 +1383,7 @@ "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Non con diverts going down - becon alluminating but belt still running", @@ -1471,7 +1394,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Need clarification\nKK 10/19 - Closed", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", @@ -1482,7 +1405,7 @@ "status": "Complete", "status_updates": "KK 10/16 - Splitter logic adjusted", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", @@ -1493,7 +1416,7 @@ "status": "Complete", "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "chute stays green even when chute is full", @@ -1504,7 +1427,7 @@ "status": "Complete", "status_updates": "IH 10/18 Resolved. IO Mapping issue.", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Non- con packages coming down to lanes", @@ -1515,7 +1438,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", @@ -1526,18 +1449,7 @@ "status": "Complete", "status_updates": "IH 10/19 SCADA Updated", "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": "PS11-11CH6NC Intralox Sorter (S02)", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", - "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Blue light for semi induct D is on when chute is empty", @@ -1548,7 +1460,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Realigned and trained photoeye", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", @@ -1559,7 +1471,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", @@ -1570,7 +1482,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", @@ -1581,7 +1493,7 @@ "status": "Complete", "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "SEMI-D uneven flow of packages to each chute", @@ -1592,7 +1504,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", @@ -1603,7 +1515,7 @@ "status": "Complete", "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", @@ -1614,7 +1526,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Disabled, pending physical removal", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Evaluate jam logic /die back on bypasses.", @@ -1625,7 +1537,7 @@ "status": "Complete", "status_updates": "KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor\nKK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.", "issue_image": null, - "age_days": 20 + "age_days": 21 }, { "punchlist_name": "Non Con flow issues -- missorts to S02207", @@ -1636,18 +1548,7 @@ "status": "Complete", "status_updates": "KK 10/27 - Resolved", "issue_image": null, - "age_days": 17 - }, - { - "punchlist_name": "Encoder failure (4x) + 2 x", - "description": "UL8-7 UL11-7 Problem with port on APF", - "priority": "(2) High", - "date_identified": "2025-10-10 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", - "issue_image": null, - "age_days": 29 + "age_days": 18 }, { "punchlist_name": "SCADA performance issue", @@ -1660,17 +1561,6 @@ "issue_image": null, "age_days": null }, - { - "punchlist_name": "7:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Complete", - "status_updates": "11/3 - testing at BNA8", - "issue_image": null, - "age_days": null - }, { "punchlist_name": "gap control at non con sorter.", "description": "code change/ help with box tracking.", @@ -1680,18 +1570,7 @@ "status": "Complete", "status_updates": "working on it today. /tomorrow\nKK 11/4 - 0 gap errors since logic update, closing this item", "issue_image": null, - "age_days": 9 - }, - { - "punchlist_name": "Estops are getting damaged on the UL lane", - "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", - "priority": "(2) High", - "date_identified": "2025-11-04 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 4 + "age_days": 10 }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", @@ -1702,106 +1581,18 @@ "status": "Complete", "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", "issue_image": null, - "age_days": 4 - }, - { - "punchlist_name": "Fix tippers faulting mid-dump sequence", - "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", - "priority": "(2) High", - "date_identified": "2025-11-06 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", - "issue_image": null, - "age_days": 2 - }, - { - "punchlist_name": "PS8-5 Jammed but not showing on SCADA", - "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", - "priority": "(2) High", - "date_identified": "2025-11-06 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 2 - }, - { - "punchlist_name": "Bypass improvements", - "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", - "priority": "(2) High", - "date_identified": "2025-11-03 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", - "issue_image": null, "age_days": 5 }, { - "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", - "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full", + "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", + "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate at all on SCADA, leading to a slower than typical resolution (KK 11/7)", "priority": "(2) High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Complete", - "status_updates": null, + "status_updates": "RC 11/8 - Incorrectly in what way?\nKK 11/8 - Fixed", "issue_image": null, - "age_days": 1 - }, - { - "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", - "description": "Flow Desk", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", - "description": "PS11-11CH6NC Intralox Sorter (S02)", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "Encoder failure (4x) + 2 x", - "description": "UL8-7 UL11-7 Problem with port on APF", - "priority": "(2) High", - "date_identified": "45940", - "date_completed": null, - "status": "Complete", - "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "7:1 merge code update", - "description": null, - "priority": "(2) High", - "date_identified": null, - "date_completed": null, - "status": "Complete", - "status_updates": "11/3 - testing at BNA8", - "issue_image": null, - "age_days": null - }, - { - "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", - "description": null, - "priority": "(2) High", - "date_identified": "45965", - "date_completed": "45966.0", - "status": "Complete", - "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", - "issue_image": null, - "age_days": null + "age_days": 2 } ], "monitor_items": [ @@ -1814,7 +1605,7 @@ "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", @@ -1825,7 +1616,7 @@ "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", @@ -1836,7 +1627,7 @@ "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "DTC chutes on VS-B is randomly disabling", @@ -1847,7 +1638,7 @@ "status": "Monitor", "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", "issue_image": null, - "age_days": 17 + "age_days": 18 }, { "punchlist_name": "3:1 merge code update", @@ -1856,7 +1647,7 @@ "date_identified": null, "date_completed": null, "status": "Monitor", - "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8", + "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sent to AMZ, targetting to execute at noon on 11/8\nKK 11/8 - Lack of downtime today prevented us from executing, we are replanning for tomorrow 6-8AM downtime, operations put a building volume cap in place", "issue_image": null, "age_days": null }, @@ -1867,10 +1658,23 @@ "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Monitor", - "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address", + "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address\nKK 11/8 - Updated SCADA to address sorter statistic bug, looks correct now, pending validation by Amazon", "issue_image": null, - "age_days": 5 + "age_days": 6 }, + { + "punchlist_name": "PS8-6 flow splitter eating packages", + "description": "PS8-6 flow splitter is sucking in packages at the discharge end (KK 11/7)", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 11/8 - Observed this for about 2 hours during TWI sort. I saw the scenario that could lead to a package getting sucked in. 50% physics and 50% logic. Very light jiffys tend to ignore the divert rollers, just like inbound. I modified the PS8-5 splitter logic and PS8-8 flow logic in order to mitigate this happening. Ultimately I think it is not 100% preventable, except for maybe waterfalling onto the conveyor directly", + "issue_image": null, + "age_days": 2 + } + ], + "open_items": [ { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", @@ -1880,7 +1684,7 @@ "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", @@ -1891,6 +1695,17 @@ "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", + "age_days": 24 + }, + { + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", + "issue_image": null, "age_days": 23 }, { @@ -1902,31 +1717,40 @@ "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "DTC chutes on VS-B is randomly disabling", "description": null, "priority": null, - "date_identified": "45952", + "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Monitor", "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", "issue_image": null, - "age_days": null - } - ], - "open_items": [ + "age_days": 18 + }, { - "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", - "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", - "priority": "(1) Very High", - "date_identified": "2025-11-07 00:00:00", + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.\nKK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.", "issue_image": null, - "age_days": 1 + "age_days": 30 + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, + "priority": "(2) High", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 - testing at BNA8\nKK 11/7 - Post-peak update", + "issue_image": null, + "age_days": null }, { "punchlist_name": "3:1 merge code update", @@ -1934,8 +1758,8 @@ "priority": "(2) High", "date_identified": null, "date_completed": null, - "status": "Incomplete", - "status_updates": "11/3 - no update... Igor at BNA8", + "status": "Monitor", + "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sent to AMZ, targetting to execute at noon on 11/8\nKK 11/8 - Lack of downtime today prevented us from executing, we are replanning for tomorrow 6-8AM downtime, operations put a building volume cap in place", "issue_image": null, "age_days": null }, @@ -1943,34 +1767,133 @@ "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", - "date_identified": "45965", + "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": null + "age_days": 5 + }, + { + "punchlist_name": "Fix tippers faulting mid-dump sequence", + "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", + "issue_image": null, + "age_days": 3 + }, + { + "punchlist_name": "PS8-5 Jammed but not showing on SCADA", + "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 3 + }, + { + "punchlist_name": "Bypass improvements", + "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", + "issue_image": null, + "age_days": 6 + }, + { + "punchlist_name": "Sorter statistics on SCADA", + "description": "Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address\nKK 11/8 - Updated SCADA to address sorter statistic bug, looks correct now, pending validation by Amazon", + "issue_image": null, + "age_days": 6 + }, + { + "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", + "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full (KK 11/7)", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "Jiffys to noncon", + "description": "Jiffys are getting to noncon causing jams and potential damage to intralox sorters (KK 11/7)", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/7 - Observed inbound flowsplitter to see why jiffys were not being diverted. Findings were that very light jiffys or jiffys with non-flat topology could not physically be diverted successfully. The tracking PEs and logic worked as it should. The diverting mechanism actuates when the jiffy traversed the divert point. \n\nIn the case of light jiffys, they other did not have enough weight to engage with the roller bed to divert, or they started to divert but catch air which then reduces downward pressure and reduces engagement with divert mechanism. \n\nIn the case of non-flat jiffy (convex or circular footprint), the jiffy tumbled or rolled around when trying to divert.\n\nIn both cases, we grabbed several jiffys that failed to divert due to physics and re-inducted them, to prove that the logic was picking them up and attempting to divert them, and in some cases they were diverted.\n\nI have reached out to DCS and intralox to confirm what the minimum recommended MTBH weight is for the inbound intralox flow splitters.", + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "Over-width noncons diverting to crossbelt", + "description": "Packages that are over-width that should pass through to noncon are being diverted at the inbound flow splitter - causing jams (KK 11/7)", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/7 - We are investigating how to add width into the divert decision at inbound.", + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "PS8-6 flow splitter eating packages", + "description": "PS8-6 flow splitter is sucking in packages at the discharge end (KK 11/7)", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Monitor", + "status_updates": "KK 11/8 - Observed this for about 2 hours during TWI sort. I saw the scenario that could lead to a package getting sucked in. 50% physics and 50% logic. Very light jiffys tend to ignore the divert rollers, just like inbound. I modified the PS8-5 splitter logic and PS8-8 flow logic in order to mitigate this happening. Ultimately I think it is not 100% preventable, except for maybe waterfalling onto the conveyor directly", + "issue_image": null, + "age_days": 2 } ], "incomplete_items": [ { - "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", - "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", - "priority": "(1) Very High", - "date_identified": "2025-11-07 00:00:00", + "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", + "description": "PS11-11CH6NC Intralox Sorter (S02)", + "priority": "(2) High", + "date_identified": "10/17/2025", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, - "age_days": 1 + "age_days": 23 }, { - "punchlist_name": "3:1 merge code update", - "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", + "punchlist_name": "Encoder failure (4x) + 2 x", + "description": "UL8-7 UL11-7 Problem with port on APF", + "priority": "(2) High", + "date_identified": "2025-10-10 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.\nKK 11/7 - Rockwell came to site and investigated, but ultimately was not able to deterine the root cause of the issue, they collected data which they will use at their lab to try to recreate the issue and investigate further.", + "issue_image": null, + "age_days": 30 + }, + { + "punchlist_name": "7:1 merge code update", + "description": null, "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", - "status_updates": "11/3 - no update... Igor at BNA8", + "status_updates": "11/3 - testing at BNA8\nKK 11/7 - Post-peak update", "issue_image": null, "age_days": null }, @@ -1978,20 +1901,86 @@ "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", - "date_identified": "45965", + "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": null + "age_days": 5 + }, + { + "punchlist_name": "Fix tippers faulting mid-dump sequence", + "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", + "issue_image": null, + "age_days": 3 + }, + { + "punchlist_name": "PS8-5 Jammed but not showing on SCADA", + "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", + "priority": "(2) High", + "date_identified": "2025-11-06 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 3 + }, + { + "punchlist_name": "Bypass improvements", + "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", + "priority": "(2) High", + "date_identified": "2025-11-03 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/7 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", + "issue_image": null, + "age_days": 6 + }, + { + "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", + "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full (KK 11/7)", + "priority": "(2) High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "Jiffys to noncon", + "description": "Jiffys are getting to noncon causing jams and potential damage to intralox sorters (KK 11/7)", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/7 - Observed inbound flowsplitter to see why jiffys were not being diverted. Findings were that very light jiffys or jiffys with non-flat topology could not physically be diverted successfully. The tracking PEs and logic worked as it should. The diverting mechanism actuates when the jiffy traversed the divert point. \n\nIn the case of light jiffys, they other did not have enough weight to engage with the roller bed to divert, or they started to divert but catch air which then reduces downward pressure and reduces engagement with divert mechanism. \n\nIn the case of non-flat jiffy (convex or circular footprint), the jiffy tumbled or rolled around when trying to divert.\n\nIn both cases, we grabbed several jiffys that failed to divert due to physics and re-inducted them, to prove that the logic was picking them up and attempting to divert them, and in some cases they were diverted.\n\nI have reached out to DCS and intralox to confirm what the minimum recommended MTBH weight is for the inbound intralox flow splitters.", + "issue_image": null, + "age_days": 2 + }, + { + "punchlist_name": "Over-width noncons diverting to crossbelt", + "description": "Packages that are over-width that should pass through to noncon are being diverted at the inbound flow splitter - causing jams (KK 11/7)", + "priority": "(1) Very High", + "date_identified": "2025-11-07 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 11/7 - We are investigating how to add width into the divert decision at inbound.", + "issue_image": null, + "age_days": 2 } ], - "incomplete_count": 3 + "incomplete_count": 10 }, { "vendor_name": "Autstand/Beumer", - "total_items": 4, - "closed_count": 4, + "total_items": 3, + "closed_count": 3, "open_count": 0, "monitor_count": 0, "updates_24h": { @@ -2012,7 +2001,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Need further clarification\nKK 10/19 - Done", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", @@ -2023,7 +2012,7 @@ "status": "Complete", "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", "issue_image": null, - "age_days": 17 + "age_days": 18 }, { "punchlist_name": "pe missing prob solve ak chute", @@ -2034,18 +2023,7 @@ "status": "Complete", "status_updates": "Completed 10/29", "issue_image": null, - "age_days": 10 - }, - { - "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", - "description": null, - "priority": null, - "date_identified": "45952", - "date_completed": "45965.0", - "status": "Complete", - "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", - "issue_image": null, - "age_days": null + "age_days": 11 } ], "monitor_items": [], @@ -2100,7 +2078,7 @@ "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.", @@ -2111,7 +2089,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Our system can not tell if a package has plastic securement strips", "issue_image": null, - "age_days": 21 + "age_days": 22 } ], "monitor_items": [], @@ -2122,8 +2100,8 @@ { "vendor_name": "Beumer", "total_items": 32, - "closed_count": 26, - "open_count": 1, + "closed_count": 12, + "open_count": 20, "monitor_count": 5, "updates_24h": { "added": [], @@ -2132,15 +2110,37 @@ }, "oldest_unaddressed": [ { - "punchlist_name": "Lane Not Available Metric too high", + "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", "description": null, - "priority": "(1) Very Hgh", - "date_identified": null, + "priority": null, + "date_identified": "10/16/2025", "date_completed": null, "status": "Incomplete", - "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", + "status_updates": "KK 10/18 - Reassigned to Beumer", "issue_image": null, - "age_days": null + "age_days": 24 + }, + { + "punchlist_name": "Allocations are correct - wrong packages coming down", + "description": "S014024 CHUTE", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 24 } ], "very_high_priority_items": [ @@ -2153,7 +2153,7 @@ "status": "Monitor", "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Inductions are going directly on bellowsco", @@ -2164,7 +2164,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 17 + "age_days": 18 }, { "punchlist_name": "Carrier disabled to shut down the sorter", @@ -2175,7 +2175,7 @@ "status": "Complete", "status_updates": "30% disable threshold... confirm reenable", "issue_image": null, - "age_days": 17 + "age_days": 18 }, { "punchlist_name": "Missorts", @@ -2183,10 +2183,10 @@ "priority": "(1) Very Hgh", "date_identified": "2025-10-20 00:00:00", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", "issue_image": null, - "age_days": 19 + "age_days": 20 }, { "punchlist_name": "Packages are being inducted on occupied trays", @@ -2197,7 +2197,7 @@ "status": "Complete", "status_updates": "10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)", "issue_image": null, - "age_days": 17 + "age_days": 18 }, { "punchlist_name": "Lane Not Available Metric too high", @@ -2221,7 +2221,7 @@ "status": "Complete", "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", "issue_image": null, - "age_days": 33 + "age_days": 34 }, { "punchlist_name": "Auto-Induct Restart", @@ -2232,7 +2232,7 @@ "status": "Complete", "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "False Jam ( Rest every 6 mins)", @@ -2243,7 +2243,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Beumer", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", @@ -2254,7 +2254,7 @@ "status": "Monitor", "status_updates": "10/18 - will verify Will check calibration, waiting on tool", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", @@ -2262,10 +2262,10 @@ "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/18 will investigate", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", @@ -2273,10 +2273,10 @@ "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/18 will investigate", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", @@ -2284,10 +2284,10 @@ "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/18 - will investigate", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "false jam", @@ -2295,10 +2295,10 @@ "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", @@ -2306,10 +2306,10 @@ "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/18 - need update for ops on how DBS works", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", @@ -2317,10 +2317,10 @@ "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", @@ -2328,10 +2328,10 @@ "priority": "(2) High", "date_identified": "2025-10-19 00:00:00", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": 20 + "age_days": 21 }, { "punchlist_name": "Estop not reporting on BGFusion/Scada", @@ -2342,7 +2342,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 18 + "age_days": 19 } ], "closed_items": [ @@ -2355,7 +2355,7 @@ "status": "Complete", "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", "issue_image": null, - "age_days": 33 + "age_days": 34 }, { "punchlist_name": "VS-D Auto-Induct Jams/Faults", @@ -2366,7 +2366,7 @@ "status": "Complete", "status_updates": "10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate", "issue_image": "fixed finger gaurds", - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Throughput Limit on SCADA", @@ -2377,7 +2377,7 @@ "status": "Complete", "status_updates": "10/17 was used for testing is now disabled", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "SCADA Accurate Status Reads", @@ -2388,7 +2388,7 @@ "status": "Complete", "status_updates": "10/14 - Autstand now has all of the program info from Beumer to connect statuses\n10/17 resolved", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Auto-Induct Restart", @@ -2399,7 +2399,7 @@ "status": "Complete", "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Operations requested the Problem Solve chutes from A and C to be disabled since not staffed", @@ -2421,106 +2421,7 @@ "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Beumer", "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", - "description": null, - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 10/18 - Reassigned to Beumer", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "Allocations are correct - wrong packages coming down", - "description": "S014024 CHUTE", - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 will investigate", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", - "description": "Auto induct - 7d", - "priority": "(2) High", - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 will investigate", - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", - "description": "Chute S014072", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 will investigate", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", - "description": "Bypass DA", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 - will investigate", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "false jam", - "description": "Lane S014024", - "priority": "(2) High", - "date_identified": "10/17/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", - "issue_image": null, - "age_days": 22 - }, - { - "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", - "description": "Main Sorter", - "priority": "(2) High", - "date_identified": "10/18/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 - need update for ops on how DBS works", - "issue_image": null, - "age_days": 21 - }, - { - "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", - "description": "Cells on Main sorter", - "priority": "(2) High", - "date_identified": "10/18/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 21 - }, - { - "punchlist_name": "Provide Bellow clearing procedures", - "description": "Document the process for clearing bellows for RME", - "priority": "(3) Medium", - "date_identified": "2025-10-17 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 22 + "age_days": 24 }, { "punchlist_name": "Air Knife over shooting takeaway conveyor", @@ -2531,51 +2432,7 @@ "status": "Complete", "status_updates": "10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate", "issue_image": null, - "age_days": 20 - }, - { - "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", - "description": "Is aligner working as expected? Skewed boxes triggering as oversized", - "priority": "(2) High", - "date_identified": "2025-10-19 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 20 - }, - { - "punchlist_name": "Deep dive missorts (file shared)", - "description": null, - "priority": null, - "date_identified": "2025-10-22 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "Incomplete", - "issue_image": null, - "age_days": 17 - }, - { - "punchlist_name": "Aligner catch point on IND2C-s", - "description": null, - "priority": null, - "date_identified": "2025-10-22 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "Incomplete", - "issue_image": null, - "age_days": 17 - }, - { - "punchlist_name": "Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset", - "description": null, - "priority": null, - "date_identified": "2025-10-22 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "Incomplete", - "issue_image": null, - "age_days": 17 + "age_days": 21 }, { "punchlist_name": "Inductions are going directly on bellowsco", @@ -2586,7 +2443,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 17 + "age_days": 18 }, { "punchlist_name": "Carrier disabled to shut down the sorter", @@ -2597,18 +2454,7 @@ "status": "Complete", "status_updates": "30% disable threshold... confirm reenable", "issue_image": null, - "age_days": 17 - }, - { - "punchlist_name": "Missorts", - "description": "File with missorts shared.", - "priority": "(1) Very Hgh", - "date_identified": "2025-10-20 00:00:00", - "date_completed": null, - "status": "Complete", - "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", - "issue_image": null, - "age_days": 19 + "age_days": 18 }, { "punchlist_name": "Estop not reporting on BGFusion/Scada", @@ -2619,7 +2465,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 18 + "age_days": 19 }, { "punchlist_name": "Packages are being inducted on occupied trays", @@ -2630,7 +2476,7 @@ "status": "Complete", "status_updates": "10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)", "issue_image": null, - "age_days": 17 + "age_days": 18 } ], "monitor_items": [ @@ -2643,7 +2489,7 @@ "status": "Monitor", "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Diverting onto Bellows from Bypass, adjust carrier aim", @@ -2654,7 +2500,7 @@ "status": "Monitor", "status_updates": "10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Divert Points to Pallet Chutes", @@ -2665,7 +2511,7 @@ "status": "Monitor", "status_updates": "10/14 - Check the chutes that have missorts and jams at the top\n10/17 - chutes checked and made adjustments Monitor", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "IND2A-22 Carrier Induct Timing", @@ -2676,7 +2522,7 @@ "status": "Monitor", "status_updates": "10/17 - beumer to monitor", "issue_image": "IMG_4519.jpg", - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", @@ -2687,10 +2533,219 @@ "status": "Monitor", "status_updates": "10/18 - will verify Will check calibration, waiting on tool", "issue_image": null, - "age_days": 23 + "age_days": 24 } ], "open_items": [ + { + "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", + "description": "Bypasses were turned off several times during testing", + "priority": "(1) Very High", + "date_identified": "10/14/25", + "date_completed": "10/17", + "status": "Monitor", + "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "Diverting onto Bellows from Bypass, adjust carrier aim", + "description": "Confirm divert points for auto and semi-auto inducts", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "Divert Points to Pallet Chutes", + "description": "Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/14 - Check the chutes that have missorts and jams at the top\n10/17 - chutes checked and made adjustments Monitor", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "IND2A-22 Carrier Induct Timing", + "description": "Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge", + "priority": "(3) Medium", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 - beumer to monitor", + "issue_image": "IMG_4519.jpg", + "age_days": 25 + }, + { + "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", + "description": "IND5B-5 (Induct platform VSB)", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/18 - will verify Will check calibration, waiting on tool", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", + "description": null, + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Allocations are correct - wrong packages coming down", + "description": "S014024 CHUTE", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", + "description": "Chute S014072", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", + "description": "Bypass DA", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "false jam", + "description": "Lane S014024", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - need update for ops on how DBS works", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", + "description": "Cells on Main sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Provide Bellow clearing procedures", + "description": "Document the process for clearing bellows for RME", + "priority": "(3) Medium", + "date_identified": "2025-10-17 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": "Is aligner working as expected? Skewed boxes triggering as oversized", + "priority": "(2) High", + "date_identified": "2025-10-19 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Deep dive missorts (file shared)", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Aligner catch point on IND2C-s", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Missorts", + "description": "File with missorts shared.", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", + "issue_image": null, + "age_days": 20 + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2704,6 +2759,160 @@ } ], "incomplete_items": [ + { + "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", + "description": null, + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/18 - Reassigned to Beumer", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Allocations are correct - wrong packages coming down", + "description": "S014024 CHUTE", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", + "description": "Auto induct - 7d", + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", + "description": "Chute S014072", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", + "description": "Bypass DA", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - will investigate", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "false jam", + "description": "Lane S014024", + "priority": "(2) High", + "date_identified": "10/17/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", + "description": "Main Sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - need update for ops on how DBS works", + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", + "description": "Cells on Main sorter", + "priority": "(2) High", + "date_identified": "10/18/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 22 + }, + { + "punchlist_name": "Provide Bellow clearing procedures", + "description": "Document the process for clearing bellows for RME", + "priority": "(3) Medium", + "date_identified": "2025-10-17 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 23 + }, + { + "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", + "description": "Is aligner working as expected? Skewed boxes triggering as oversized", + "priority": "(2) High", + "date_identified": "2025-10-19 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 21 + }, + { + "punchlist_name": "Deep dive missorts (file shared)", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Aligner catch point on IND2C-s", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset", + "description": null, + "priority": null, + "date_identified": "2025-10-22 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Incomplete", + "issue_image": null, + "age_days": 18 + }, + { + "punchlist_name": "Missorts", + "description": "File with missorts shared.", + "priority": "(1) Very Hgh", + "date_identified": "2025-10-20 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", + "issue_image": null, + "age_days": 20 + }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, @@ -2716,20 +2925,54 @@ "age_days": null } ], - "incomplete_count": 1 + "incomplete_count": 15 }, { "vendor_name": "Caljan", "total_items": 4, - "closed_count": 4, - "open_count": 0, + "closed_count": 0, + "open_count": 4, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, - "oldest_unaddressed": [], + "oldest_unaddressed": [ + { + "punchlist_name": "Photoeyes at Caljan not wired properly", + "description": "Photoeyes stop the line vs feeding when blocked", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", + "description": "OB Fluid", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Max Reach 100% PE logic is backwards All 300 and 100 DD", + "description": "Outbound", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 24 + } + ], "very_high_priority_items": [], "high_priority_items": [ { @@ -2738,10 +2981,10 @@ "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", @@ -2749,10 +2992,10 @@ "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", @@ -2760,23 +3003,25 @@ "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "KK 10/18 - Reassigned to Caljan", "issue_image": null, - "age_days": 23 + "age_days": 24 } ], - "closed_items": [ + "closed_items": [], + "monitor_items": [], + "open_items": [ { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", @@ -2784,10 +3029,10 @@ "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Max Reach 100% PE logic is backwards All 300 and 100 DD", @@ -2795,10 +3040,10 @@ "priority": null, "date_identified": "10/16/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "KK 10/18 - Reassigned to Caljan", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", @@ -2806,22 +3051,65 @@ "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "KK 10/18 - Reassigned to Caljan", "issue_image": null, - "age_days": 23 + "age_days": 24 } ], - "monitor_items": [], - "open_items": [], - "incomplete_items": [], - "incomplete_count": 0 + "incomplete_items": [ + { + "punchlist_name": "Photoeyes at Caljan not wired properly", + "description": "Photoeyes stop the line vs feeding when blocked", + "priority": "(2) High", + "date_identified": "10/15/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", + "description": "OB Fluid", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Max Reach 100% PE logic is backwards All 300 and 100 DD", + "description": "Outbound", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", + "description": null, + "priority": "(2) High", + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": "KK 10/18 - Reassigned to Caljan", + "issue_image": null, + "age_days": 24 + } + ], + "incomplete_count": 4 }, { "vendor_name": "DCS", "total_items": 25, - "closed_count": 22, - "open_count": 2, + "closed_count": 21, + "open_count": 4, "monitor_count": 1, "updates_24h": { "added": [], @@ -2838,7 +3126,7 @@ "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, - "age_days": 7 + "age_days": 8 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", @@ -2849,7 +3137,18 @@ "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 + }, + { + "punchlist_name": "Add air pressure valves (autstand request to DCS)", + "description": null, + "priority": "(3) Medium", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - no update\n10/22: A waiting CR", + "issue_image": null, + "age_days": null } ], "very_high_priority_items": [ @@ -2862,7 +3161,7 @@ "status": "Complete", "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", "issue_image": null, - "age_days": 29 + "age_days": 30 }, { "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", @@ -2873,7 +3172,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "UL21-24 Failed (belts and shaft)", @@ -2884,7 +3183,7 @@ "status": "Complete", "status_updates": "10/21/25 - repair completed", "issue_image": null, - "age_days": 19 + "age_days": 20 }, { "punchlist_name": "NCS1-1 aligner belt failed", @@ -2895,7 +3194,7 @@ "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, - "age_days": 7 + "age_days": 8 } ], "high_priority_items": [ @@ -2908,7 +3207,7 @@ "status": "Monitor", "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "Semi-Auto Phantom Jams", @@ -2919,7 +3218,7 @@ "status": "Complete", "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "NC End of Sorter Chute", @@ -2930,7 +3229,7 @@ "status": "Complete", "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Catch point at DD118 fluid load", @@ -2963,7 +3262,7 @@ "status": "Complete", "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "oil leak in NON CON near chute QAA-3CH", @@ -2974,7 +3273,7 @@ "status": "Complete", "status_updates": "No Oil Present at Chute", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", @@ -2985,7 +3284,7 @@ "status": "Complete", "status_updates": "Cannot raise belt", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", @@ -2996,7 +3295,7 @@ "status": "Complete", "status_updates": "10/18 - pending", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "PS chute lip is catching ps boxes", @@ -3007,7 +3306,7 @@ "status": "Complete", "status_updates": "Pending", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Maint jack for tippers", @@ -3018,7 +3317,7 @@ "status": "Complete", "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", @@ -3029,7 +3328,7 @@ "status": "Complete", "status_updates": "10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches", "issue_image": null, - "age_days": 29 + "age_days": 30 }, { "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", @@ -3051,7 +3350,7 @@ "status": "Complete", "status_updates": "Pending Ship Date", "issue_image": null, - "age_days": 13 + "age_days": 14 }, { "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", @@ -3062,7 +3361,7 @@ "status": "Complete", "status_updates": "11/4 - Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 }, { "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", @@ -3073,7 +3372,7 @@ "status": "Complete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", @@ -3084,7 +3383,7 @@ "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 } ], "closed_items": [ @@ -3097,7 +3396,7 @@ "status": "Complete", "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", "issue_image": null, - "age_days": 29 + "age_days": 30 }, { "punchlist_name": "Semi-Auto Phantom Jams", @@ -3108,7 +3407,7 @@ "status": "Complete", "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", "issue_image": null, - "age_days": 25 + "age_days": 26 }, { "punchlist_name": "NC End of Sorter Chute", @@ -3119,7 +3418,7 @@ "status": "Complete", "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "NC Sorter Aligner", @@ -3130,7 +3429,7 @@ "status": "Complete", "status_updates": "10/17 - fixed.", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "Catch point at DD118 fluid load", @@ -3154,17 +3453,6 @@ "issue_image": null, "age_days": null }, - { - "punchlist_name": "Add air pressure valves (autstand request to DCS)", - "description": null, - "priority": "(3) Medium", - "date_identified": null, - "date_completed": null, - "status": "Complete", - "status_updates": "10/18 - no update\n10/22: A waiting CR", - "issue_image": null, - "age_days": null - }, { "punchlist_name": "oil leak in NON CON near chute S02-202CH", "description": "S02-202CH", @@ -3174,7 +3462,7 @@ "status": "Complete", "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "oil leak in NON CON near chute QAA-3CH", @@ -3185,7 +3473,7 @@ "status": "Complete", "status_updates": "No Oil Present at Chute", "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", @@ -3196,7 +3484,7 @@ "status": "Complete", "status_updates": "Cannot raise belt", "issue_image": null, - "age_days": 23 + "age_days": 24 }, { "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", @@ -3207,7 +3495,7 @@ "status": "Complete", "status_updates": "10/18 - pending", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "PS chute lip is catching ps boxes", @@ -3218,7 +3506,7 @@ "status": "Complete", "status_updates": "Pending", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "Maint jack for tippers", @@ -3229,7 +3517,7 @@ "status": "Complete", "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", "issue_image": null, - "age_days": 22 + "age_days": 23 }, { "punchlist_name": "UL4-15 damaged belt", @@ -3251,7 +3539,7 @@ "status": "Complete", "status_updates": "F14041", "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", @@ -3262,7 +3550,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 21 + "age_days": 22 }, { "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", @@ -3273,7 +3561,7 @@ "status": "Complete", "status_updates": "10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches", "issue_image": null, - "age_days": 29 + "age_days": 30 }, { "punchlist_name": "UL21-24 Failed (belts and shaft)", @@ -3284,7 +3572,7 @@ "status": "Complete", "status_updates": "10/21/25 - repair completed", "issue_image": null, - "age_days": 19 + "age_days": 20 }, { "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", @@ -3306,7 +3594,7 @@ "status": "Complete", "status_updates": "Pending Ship Date", "issue_image": null, - "age_days": 13 + "age_days": 14 }, { "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", @@ -3317,7 +3605,7 @@ "status": "Complete", "status_updates": "11/4 - Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 }, { "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", @@ -3328,7 +3616,7 @@ "status": "Complete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 } ], "monitor_items": [ @@ -3341,10 +3629,32 @@ "status": "Monitor", "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", "issue_image": null, - "age_days": 25 + "age_days": 26 } ], "open_items": [ + { + "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", + "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "Add air pressure valves (autstand request to DCS)", + "description": null, + "priority": "(3) Medium", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - no update\n10/22: A waiting CR", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3354,7 +3664,7 @@ "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, - "age_days": 7 + "age_days": 8 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", @@ -3365,10 +3675,21 @@ "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 } ], "incomplete_items": [ + { + "punchlist_name": "Add air pressure valves (autstand request to DCS)", + "description": null, + "priority": "(3) Medium", + "date_identified": null, + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/18 - no update\n10/22: A waiting CR", + "issue_image": null, + "age_days": null + }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", @@ -3378,7 +3699,7 @@ "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, - "age_days": 7 + "age_days": 8 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", @@ -3389,10 +3710,10 @@ "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, - "age_days": 4 + "age_days": 5 } ], - "incomplete_count": 2 + "incomplete_count": 3 }, { "vendor_name": "DCS/Autstand", @@ -3418,7 +3739,7 @@ "status": "Complete", "status_updates": "KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine", "issue_image": null, - "age_days": 23 + "age_days": 24 } ], "monitor_items": [], @@ -3449,7 +3770,7 @@ "status": "Complete", "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", "issue_image": null, - "age_days": 21 + "age_days": 22 } ], "closed_items": [ @@ -3462,7 +3783,7 @@ "status": "Complete", "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", "issue_image": null, - "age_days": 21 + "age_days": 22 } ], "monitor_items": [], @@ -3494,7 +3815,7 @@ "status": "Complete", "status_updates": "AM 10/19 - RME replaced this belt", "issue_image": null, - "age_days": 21 + "age_days": 22 } ], "monitor_items": [], @@ -3505,8 +3826,8 @@ { "vendor_name": "Datalogic", "total_items": 5, - "closed_count": 3, - "open_count": 1, + "closed_count": 0, + "open_count": 5, "monitor_count": 1, "updates_24h": { "added": [], @@ -3515,15 +3836,37 @@ }, "oldest_unaddressed": [ { - "punchlist_name": "Add DHL label to Scan tunnel valid message", - "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", - "priority": "(1) Very High", - "date_identified": "2025-10-27 00:00:00", + "punchlist_name": "Long-Term Error Tracking Solution", + "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", + "priority": "(3) Medium", + "date_identified": "10/8/25", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", "issue_image": null, - "age_days": 12 + "age_days": 32 + }, + { + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "Pull stats for error codes from Datalogic", + "description": "Need ability to pull error code stats from Datalogic", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17 -- Jody to follow up with DL", + "issue_image": null, + "age_days": 26 } ], "very_high_priority_items": [ @@ -3536,7 +3879,7 @@ "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": 12 + "age_days": 13 } ], "high_priority_items": [ @@ -3546,47 +3889,13 @@ "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, - "status": "Complete", + "status": "Incomplete", "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", "issue_image": null, - "age_days": 25 - } - ], - "closed_items": [ - { - "punchlist_name": "High Multi-Label Read Rate", - "description": "Unexpectedly high multi-read rate from scanners during LOT", - "priority": "(2) High", - "date_identified": "10/14/25", - "date_completed": null, - "status": "Complete", - "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", - "issue_image": null, - "age_days": 25 - }, - { - "punchlist_name": "Long-Term Error Tracking Solution", - "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", - "priority": "(3) Medium", - "date_identified": "10/8/25", - "date_completed": null, - "status": "Complete", - "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", - "issue_image": null, - "age_days": 31 - }, - { - "punchlist_name": "Pull stats for error codes from Datalogic", - "description": "Need ability to pull error code stats from Datalogic", - "priority": "(3) Medium", - "date_identified": "10/14/25", - "date_completed": null, - "status": "Complete", - "status_updates": "10/17 -- Jody to follow up with DL", - "issue_image": null, - "age_days": 25 + "age_days": 26 } ], + "closed_items": [], "monitor_items": [ { "punchlist_name": "No Read Rates - Trigger Timing Concerns", @@ -3597,23 +3906,54 @@ "status": "Monitor", "status_updates": "10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring", "issue_image": null, - "age_days": 25 + "age_days": 26 } ], "open_items": [ { - "punchlist_name": "Add DHL label to Scan tunnel valid message", - "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", - "priority": "(1) Very High", - "date_identified": "2025-10-27 00:00:00", + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", "date_completed": null, "status": "Incomplete", - "status_updates": null, + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", "issue_image": null, - "age_days": 12 - } - ], - "incomplete_items": [ + "age_days": 26 + }, + { + "punchlist_name": "Long-Term Error Tracking Solution", + "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", + "priority": "(3) Medium", + "date_identified": "10/8/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", + "issue_image": null, + "age_days": 32 + }, + { + "punchlist_name": "Pull stats for error codes from Datalogic", + "description": "Need ability to pull error code stats from Datalogic", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17 -- Jody to follow up with DL", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "No Read Rates - Trigger Timing Concerns", + "description": "Confirm that the trigger timing from yesterday is fully resolved", + "priority": "(5) Monitoring", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Monitor", + "status_updates": "10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring", + "issue_image": null, + "age_days": 26 + }, { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", @@ -3623,10 +3963,56 @@ "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": 12 + "age_days": 13 } ], - "incomplete_count": 1 + "incomplete_items": [ + { + "punchlist_name": "High Multi-Label Read Rate", + "description": "Unexpectedly high multi-read rate from scanners during LOT", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "Long-Term Error Tracking Solution", + "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", + "priority": "(3) Medium", + "date_identified": "10/8/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", + "issue_image": null, + "age_days": 32 + }, + { + "punchlist_name": "Pull stats for error codes from Datalogic", + "description": "Need ability to pull error code stats from Datalogic", + "priority": "(3) Medium", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": "10/17 -- Jody to follow up with DL", + "issue_image": null, + "age_days": 26 + }, + { + "punchlist_name": "Add DHL label to Scan tunnel valid message", + "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", + "priority": "(1) Very High", + "date_identified": "2025-10-27 00:00:00", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 13 + } + ], + "incomplete_count": 4 }, { "vendor_name": "FMH/Gorbel", @@ -3652,7 +4038,7 @@ "status": "Complete", "status_updates": "Gorbel and FMH on site for training/ support", "issue_image": null, - "age_days": 24 + "age_days": 25 } ], "monitor_items": [], @@ -3682,7 +4068,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 24 + "age_days": 25 } ], "high_priority_items": [ @@ -3695,7 +4081,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 24 + "age_days": 25 } ], "closed_items": [ @@ -3708,7 +4094,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 24 + "age_days": 25 }, { "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", @@ -3719,7 +4105,7 @@ "status": "Complete", "status_updates": null, "issue_image": null, - "age_days": 24 + "age_days": 25 } ], "monitor_items": [], @@ -3751,7 +4137,7 @@ "status": "Complete", "status_updates": "10/18 -- complete confirmed", "issue_image": null, - "age_days": 25 + "age_days": 26 } ], "monitor_items": [], @@ -3761,8 +4147,220 @@ }, { "vendor_name": "MISC", - "total_items": 8, - "closed_count": 7, + "total_items": 7, + "closed_count": 2, + "open_count": 5, + "monitor_count": 0, + "updates_24h": { + "added": [], + "closed": [], + "changed_to_monitor": [] + }, + "oldest_unaddressed": [ + { + "punchlist_name": "supply cabinet in NON Con", + "description": "NON Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "drop zone banner in Non Con", + "description": "drop zone banner in Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "printer station at both ends in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + } + ], + "very_high_priority_items": [], + "high_priority_items": [ + { + "punchlist_name": "Non - Con Jam rest button -", + "description": "NCPRS2-1CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Auto inducts / By passes do not start up with scata -", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "resolved", + "issue_image": null, + "age_days": 25 + } + ], + "closed_items": [ + { + "punchlist_name": "Non - Con Jam rest button -", + "description": "NCPRS2-1CH", + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "duplicate", + "issue_image": null, + "age_days": 25 + }, + { + "punchlist_name": "Auto inducts / By passes do not start up with scata -", + "description": null, + "priority": "(2) High", + "date_identified": "10/15/2025", + "date_completed": null, + "status": "Complete", + "status_updates": "resolved", + "issue_image": null, + "age_days": 25 + } + ], + "monitor_items": [], + "open_items": [ + { + "punchlist_name": "supply cabinet in NON Con", + "description": "NON Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "drop zone banner in Non Con", + "description": "drop zone banner in Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "printer station at both ends in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "5s area for emtpy carts in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Fans in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + } + ], + "incomplete_items": [ + { + "punchlist_name": "supply cabinet in NON Con", + "description": "NON Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "drop zone banner in Non Con", + "description": "drop zone banner in Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "printer station at both ends in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "5s area for emtpy carts in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + }, + { + "punchlist_name": "Fans in Non Con", + "description": "Non Con", + "priority": null, + "date_identified": "10/16/2025", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 24 + } + ], + "incomplete_count": 5 + }, + { + "vendor_name": "Startup (Amazon)", + "total_items": 1, + "closed_count": 0, "open_count": 1, "monitor_count": 0, "updates_24h": { @@ -3772,201 +4370,68 @@ }, "oldest_unaddressed": [ { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": null + "age_days": 26 } ], "very_high_priority_items": [], "high_priority_items": [ { - "punchlist_name": "Non - Con Jam rest button -", - "description": "NCPRS2-1CH", + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", "priority": "(2) High", - "date_identified": "10/15/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "duplicate", - "issue_image": null, - "age_days": 24 - }, - { - "punchlist_name": "Auto inducts / By passes do not start up with scata -", - "description": null, - "priority": "(2) High", - "date_identified": "10/15/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "resolved", - "issue_image": null, - "age_days": 24 - } - ], - "closed_items": [ - { - "punchlist_name": "Non - Con Jam rest button -", - "description": "NCPRS2-1CH", - "priority": "(2) High", - "date_identified": "10/15/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "duplicate", - "issue_image": null, - "age_days": 24 - }, - { - "punchlist_name": "Auto inducts / By passes do not start up with scata -", - "description": null, - "priority": "(2) High", - "date_identified": "10/15/2025", - "date_completed": null, - "status": "Complete", - "status_updates": "resolved", - "issue_image": null, - "age_days": 24 - }, - { - "punchlist_name": "supply cabinet in NON Con", - "description": "NON Con", - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "drop zone banner in Non Con", - "description": "drop zone banner in Non Con", - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "printer station at both ends in Non Con", - "description": "Non Con", - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "5s area for emtpy carts in Non Con", - "description": "Non Con", - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 23 - }, - { - "punchlist_name": "Fans in Non Con", - "description": "Non Con", - "priority": null, - "date_identified": "10/16/2025", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 23 - } - ], - "monitor_items": [], - "open_items": [ - { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, + "date_identified": "10/14/25", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": null + "age_days": 26 + } + ], + "closed_items": [], + "monitor_items": [], + "open_items": [ + { + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", + "date_completed": null, + "status": "Incomplete", + "status_updates": null, + "issue_image": null, + "age_days": 26 } ], "incomplete_items": [ { - "punchlist_name": "Testing Vendor report tool", - "description": null, - "priority": null, - "date_identified": null, + "punchlist_name": "Jam Clearing Equipment on Mezzanine", + "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", + "priority": "(2) High", + "date_identified": "10/14/25", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, - "age_days": null + "age_days": 26 } ], "incomplete_count": 1 - }, - { - "vendor_name": "Startup (Amazon)", - "total_items": 1, - "closed_count": 1, - "open_count": 0, - "monitor_count": 0, - "updates_24h": { - "added": [], - "closed": [], - "changed_to_monitor": [] - }, - "oldest_unaddressed": [], - "very_high_priority_items": [], - "high_priority_items": [ - { - "punchlist_name": "Jam Clearing Equipment on Mezzanine", - "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", - "priority": "(2) High", - "date_identified": "10/14/25", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 25 - } - ], - "closed_items": [ - { - "punchlist_name": "Jam Clearing Equipment on Mezzanine", - "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", - "priority": "(2) High", - "date_identified": "10/14/25", - "date_completed": null, - "status": "Complete", - "status_updates": null, - "issue_image": null, - "age_days": 25 - } - ], - "monitor_items": [], - "open_items": [], - "incomplete_items": [], - "incomplete_count": 0 } ], "summary": { "total_vendors": 16, - "total_items": 181, - "total_closed": 156, - "total_open": 8, - "total_monitor": 17, - "total_incomplete": 8 + "total_items": 171, + "total_closed": 114, + "total_open": 57, + "total_monitor": 14, + "total_incomplete": 43 } } \ No newline at end of file diff --git a/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx b/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx index 1185562..ec228fb 100644 Binary files a/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx and b/reports/[MTN6] Ops. Eng. GL Issues Tracker.xlsx differ diff --git a/reports/~$[MTN6] Ops. Eng. GL Issues Tracker.xlsx b/reports/~$[MTN6] Ops. Eng. GL Issues Tracker.xlsx deleted file mode 100644 index da0d98d..0000000 Binary files a/reports/~$[MTN6] Ops. Eng. GL Issues Tracker.xlsx and /dev/null differ