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Description: AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message
Date Identified: 10/15/2025
Status Updates: 10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config
Description: AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message
Date Identified: 10/15/2025
Status Updates: 10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config
Description: Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas
Date Identified: 10/14/2025
Date Completed: 10/17
Status Updates: 10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14
Description: Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert
Date Identified: 10/14/2025
Date Completed: 2025-10-17
Status Updates: complete
Description: Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line
Date Identified: 10/14/2025
Date Completed: 2025-10-19
Status Updates: 10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD KK 10/19 - Fixed
Description: Update SCADA status accuracy with info sent from Beumer
Date Identified: 10/14/2025
Date Completed: 10/17
Status Updates: 10/14 - All necessary information received from Beumer to execute change 10/16 - closed
Description: 10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42" Monitor and update MCM01 flow splitter
Date Identified: 10/17
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Noncon detection length reduced to 41"
Description: Logic timers from semi-auto at all virtual sorters need to be adjusted
Date Identified: 10/14/2025
Status Updates: 10/16 - fix applied monitor as VS become active
Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution
Date Identified: 2025-11-07
Description: First few rollers not able to be engaged due to missing part on both Problem Solve lines
Date Identified: 10/14/2025
Status Updates: 10/14 - First problem solve line complete, second will be complete by EOD
Description: There is no reset at the end of the NC sorters need to be at proximity of jam clearing
Date Identified: 10/15/2025
Date Completed: 2025-10-18
Status Updates: 10/17 - buttons there, programimed, waiting on bracket
Description: JR button is behind the saefty fencing move to outside of fencingv (all areas)
Date Identified: 10/15/2025
Status Updates: 10/17 - downtime window needed. 10/21 - to be scheduled KK 11/7 - I learned that this was done almost two weeks ago actually, closing this item
Description: Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly
Date Identified: 10/15/2025
Status Updates: 10/17 -- adjusted still fine tuning. may reduce nc length..TBD
Description: Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter
Date Identified: 10/15/2025
Status Updates: duplicate
Description: Receiving "Destination Not Attempted" in the wrong use case/scenario for the NC Sorter, see screenshot
Date Identified: 10/15/2025
Date Completed: 2025-10-21
Status Updates: 10/17 -- follow up KK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04
Image: image.png
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: 10/17 fixed
Date Identified: 10/15/2025
Date Completed: 2025-10-27
Status Updates: 10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring KK 10/27 - Issue seems to be resolved
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: Fixed, realigned PE
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full 10/17 - fixed
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: Fixed - bad button, has been replaced
Date Identified: 10/15/2025
Date Completed: 2025-10-18
Status Updates: Temporary buttons in placed at the end of each sorter, brackets pending
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this) 10/17 fixed
Date Identified: 10/15/2025
Date Completed: 2025-10-27
Status Updates: 10/17 - need more info KK 10/18 - Need more info KK 10/21 - No clarification received KK 10/27 - No clarification received, closing this item
Date Identified: 10/15/2025
Status Updates: Fixed - corrected flow control on problem solve rollers
Date Identified: 10/15/2025
Date Completed: 2025-10-27
Status Updates: Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1 10/17 monitor KK 10/27 - Issue seems to be resolved
Date Identified: 10/15/2025
Date Completed: 2025-10-19
Status Updates: Need further clarification 10/19 - completed 10/19 KK - Done
Description: 10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs
Date Identified: 10/17
Date Completed: 2025-10-27
Status Updates: KK 10/27 - Investigated, found no issues
Date Identified: 10/15/2025
Status Updates: KK 10/18 - Need further clarification KK 10/21 - No clarification received - closed as duplicate (Row 120)
Date Identified: 10/15/2025
Date Completed: 2025-10-20
Description: S012075
Date Identified: 10/16/2025
Date Completed: 2025-10-19
Status Updates: KK 10/19 - Done
Description: Virtual sort- D
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: IH 10/18 - Confirmed functionality of the chute.
Description: Virtual sort- D
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: IH 10/18 - Confirmed functionality of the chute.
Description: Virtual sort D D2C S014041
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: Flow Desk
Date Identified: 10/16/2025
Date Completed: 2025-11-07
Status Updates: KK 11/7 - Added dock door numbers to screens
Description: Problem solve
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: BC problem solve
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: Flow Desk
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.
Description: Semi induct C
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)
Description: Inbound
Date Identified: 10/16/2025
Date Completed: 2025-10-16
Status Updates: KK 10/16 - Splitter logic adjusted
Description: VS-D (But I assume all virtual sorters)
Date Identified: 10/16/2025
Date Completed: 2025-10-16
Status Updates: KK 10/16 - Raised ALL D2C Full height 6-8" above last setting
Description: Chute S014073
Date Identified: 10/16/2025
Status Updates: IH 10/18 Resolved. IO Mapping issue.
Description: VS-D
Date Identified: 10/17/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Noncon detection length reduced to 41"
Description: Inbound 3-1 merges
Date Identified: 10/17/2025
Date Completed: 2025-10-19
Status Updates: IH 10/19 SCADA Updated
Description: PS11-11CH6NC Intralox Sorter (S02)
Date Identified: 10/17/2025
Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.
Description: PS11-11CH6NC
Date Identified: 10/17/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Realigned and trained photoeye
Description: Buemer scada
Date Identified: 10/17/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.
Description: Main Sorter
Date Identified: 10/18/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Noncon detection length reduced to 41"
Description: Non-Con sorter
Date Identified: 10/18/2025
Date Completed: 2025-10-27
Status Updates: KK 10/18 - MFO issue KK 10/19 - Not MFO, need to deep dive tracking/diverting/etc KK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising KK 10/27 - Resolved
Description: SEMI-D
Date Identified: 10/18/2025
Date Completed: 2025-10-27
Status Updates: KK 10/18 - Logic continually being optmized (monitor) KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it
Date Identified: 10/18/2025
Status Updates: KK 10/21 - Aware of a couple "stuck" alarms - still investigating why RS 10/30 - This issue seems to be fixed
Date Identified: 10/18/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Disabled, pending physical removal
Description: getting "false jams" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them
Date Identified: 2025-10-19
Date Completed: 2025-10-27
Status Updates: KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor KK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.
Description: UL8-7 UL11-7 Problem with port on APF
Date Identified: 2025-10-10
Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.
Description: report export crashed system
Date Completed: 2025-11-04
Status Updates: 11/1 RC - SCADA was updated to improve performance yesterday NIGHT. KK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.
Status Updates: 11/3 - testing at BNA8
Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices
Date Identified: 2025-11-04
Date Identified: 2025-11-04
Date Completed: 2025-11-05
Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".
Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.
Date Identified: 2025-11-06
Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.
Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA
Date Identified: 2025-11-06
Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)
Date Identified: 2025-11-03
Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort
Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full
Date Identified: 2025-11-07
Description: Semi Auto D induct
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations
Image: see video in comments
Description: NON con sorter 1 and 2 not diverting
Date Identified: 10/17/2025
Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data
Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.
Status Updates: 11/3 - no update... Igor at BNA8 KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8
Description: Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)
Date Identified: 2025-11-03
Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address
Description: Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts
Date Identified: 10/14/2025
Date Completed: 2025-10-27
Status Updates: 10/17 - load logic was adjusted... monitor PE response. KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it
Description: Autstand needs to set up passwords/remove pw for it to work in the scada
Date Identified: 10/15/2025
Status Updates: complete
Description: Jam Reset PB is flashing sporadically
Date Identified: 10/15/2025
Date Completed: 2025-10-18
Status Updates: 10/17 - in process 10/18 KK - Done
Description: Need to investigate ZMX Sensor, alignment causing false fullness indication
Date Identified: 10/15/2025
Status Updates: KK 10/18 - Done, beacon replaced
Description: 10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running
Date Identified: 10/17
Date Completed: 2025-10-18
Description: DTC chute won't stay enabled even with cart in correct position and button pressed
Date Identified: 10/14/2025
Date Completed: 10/17
Description: Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018
Date Identified: 10/14/2025
Date Completed: 10/15
Description: remove jam PE at chute
Date Identified: 10/14/2025
Date Completed: 2025-10-28
Status Updates: 10/19 PE functionality diabled.. hardware removal to be scheduled TBD KK 11/4 - hareware was removed on 10/28
Description: AutStand not sending DIM data in S01 Message
Date Identified: 10/15/2025
Status Updates: 10/15 - Matt Specht fix mid sort 10/17 - COMPLETE
Description: S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)
Date Identified: 10/25/2025
Date Completed: 2025-10-18
Status Updates: duplicate
Description: Flow Desk
Date Identified: 10/16/2025
Status Updates: 10/17 - That exists. Sherri showed several team members an dRME how to do this
Description: interlock
Date Identified: 10/16/2025
Date Completed: 2025-10-19
Status Updates: KK 10/18 - Need clarification KK 10/19 - Closed
Date Identified: 2025-10-22
Date Completed: 2025-10-27
Status Updates: KK 10/27 - Resolved
Description: code change/ help with box tracking.
Date Identified: 2025-10-30
Date Completed: 2025-11-04
Status Updates: working on it today. /tomorrow KK 11/4 - 0 gap errors since logic update, closing this item
Date Identified: 2025-10-22
Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.
Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution
Date Identified: 2025-11-07
Description: Flow Desk
Date Identified: 10/16/2025
Date Completed: 2025-11-07
Status Updates: KK 11/7 - Added dock door numbers to screens
Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution
Date Identified: 2025-11-07
Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.
Status Updates: 11/3 - no update... Igor at BNA8
Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices
Date Identified: 45965
Description: Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas
Date Identified: 10/14/2025
Date Completed: 10/17
Status Updates: 10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14
Description: Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert
Date Identified: 10/14/2025
Date Completed: 2025-10-17
Status Updates: complete
Description: Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line
Date Identified: 10/14/2025
Date Completed: 2025-10-19
Status Updates: 10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD KK 10/19 - Fixed
Description: Update SCADA status accuracy with info sent from Beumer
Date Identified: 10/14/2025
Date Completed: 10/17
Status Updates: 10/14 - All necessary information received from Beumer to execute change 10/16 - closed
Description: First few rollers not able to be engaged due to missing part on both Problem Solve lines
Date Identified: 10/14/2025
Status Updates: 10/14 - First problem solve line complete, second will be complete by EOD
Description: There is no reset at the end of the NC sorters need to be at proximity of jam clearing
Date Identified: 10/15/2025
Date Completed: 2025-10-18
Status Updates: 10/17 - buttons there, programimed, waiting on bracket
Description: JR button is behind the saefty fencing move to outside of fencingv (all areas)
Date Identified: 10/15/2025
Status Updates: 10/17 - downtime window needed. 10/21 - to be scheduled KK 11/7 - I learned that this was done almost two weeks ago actually, closing this item
Description: Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly
Date Identified: 10/15/2025
Status Updates: 10/17 -- adjusted still fine tuning. may reduce nc length..TBD
Description: Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts
Date Identified: 10/14/2025
Date Completed: 2025-10-27
Status Updates: 10/17 - load logic was adjusted... monitor PE response. KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it
Description: Autstand needs to set up passwords/remove pw for it to work in the scada
Date Identified: 10/15/2025
Status Updates: complete
Description: DTC chute won't stay enabled even with cart in correct position and button pressed
Date Identified: 10/14/2025
Date Completed: 10/17
Description: Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018
Date Identified: 10/14/2025
Date Completed: 10/15
Description: remove jam PE at chute
Date Identified: 10/14/2025
Date Completed: 2025-10-28
Status Updates: 10/19 PE functionality diabled.. hardware removal to be scheduled TBD KK 11/4 - hareware was removed on 10/28
Description: AutStand not sending DIM data in S01 Message
Date Identified: 10/15/2025
Status Updates: 10/15 - Matt Specht fix mid sort 10/17 - COMPLETE
Description: Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter
Date Identified: 10/15/2025
Status Updates: duplicate
Description: Jam Reset PB is flashing sporadically
Date Identified: 10/15/2025
Date Completed: 2025-10-18
Status Updates: 10/17 - in process 10/18 KK - Done
Description: Receiving "Destination Not Attempted" in the wrong use case/scenario for the NC Sorter, see screenshot
Date Identified: 10/15/2025
Date Completed: 2025-10-21
Status Updates: 10/17 -- follow up KK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04
Image: image.png
Description: Need to investigate ZMX Sensor, alignment causing false fullness indication
Date Identified: 10/15/2025
Status Updates: KK 10/18 - Done, beacon replaced
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: 10/17 fixed
Date Identified: 10/15/2025
Date Completed: 2025-10-27
Status Updates: 10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring KK 10/27 - Issue seems to be resolved
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: Fixed, realigned PE
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full 10/17 - fixed
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: Fixed - bad button, has been replaced
Date Identified: 10/15/2025
Date Completed: 2025-10-18
Status Updates: Temporary buttons in placed at the end of each sorter, brackets pending
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this) 10/17 fixed
Date Identified: 10/15/2025
Date Completed: 2025-10-27
Status Updates: 10/17 - need more info KK 10/18 - Need more info KK 10/21 - No clarification received KK 10/27 - No clarification received, closing this item
Date Identified: 10/15/2025
Status Updates: Fixed - corrected flow control on problem solve rollers
Date Identified: 10/15/2025
Date Completed: 2025-10-27
Status Updates: Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1 10/17 monitor KK 10/27 - Issue seems to be resolved
Date Identified: 10/15/2025
Date Completed: 2025-10-19
Status Updates: Need further clarification 10/19 - completed 10/19 KK - Done
Description: 10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42" Monitor and update MCM01 flow splitter
Date Identified: 10/17
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Noncon detection length reduced to 41"
Description: 10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running
Date Identified: 10/17
Date Completed: 2025-10-18
Description: 10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs
Date Identified: 10/17
Date Completed: 2025-10-27
Status Updates: KK 10/27 - Investigated, found no issues
Date Identified: 10/15/2025
Status Updates: KK 10/18 - Need further clarification KK 10/21 - No clarification received - closed as duplicate (Row 120)
Date Identified: 10/15/2025
Date Completed: 2025-10-20
Description: S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)
Date Identified: 10/25/2025
Date Completed: 2025-10-18
Status Updates: duplicate
Description: S012075
Date Identified: 10/16/2025
Date Completed: 2025-10-19
Status Updates: KK 10/19 - Done
Description: Virtual sort- D
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: IH 10/18 - Confirmed functionality of the chute.
Description: Virtual sort- D
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: IH 10/18 - Confirmed functionality of the chute.
Description: Virtual sort D D2C S014041
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: Flow Desk
Date Identified: 10/16/2025
Date Completed: 2025-11-07
Status Updates: KK 11/7 - Added dock door numbers to screens
Description: Flow Desk
Date Identified: 10/16/2025
Status Updates: 10/17 - That exists. Sherri showed several team members an dRME how to do this
Description: Problem solve
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: BC problem solve
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: Flow Desk
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.
Description: Semi induct C
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)
Description: interlock
Date Identified: 10/16/2025
Date Completed: 2025-10-19
Status Updates: KK 10/18 - Need clarification KK 10/19 - Closed
Description: Inbound
Date Identified: 10/16/2025
Date Completed: 2025-10-16
Status Updates: KK 10/16 - Splitter logic adjusted
Description: VS-D (But I assume all virtual sorters)
Date Identified: 10/16/2025
Date Completed: 2025-10-16
Status Updates: KK 10/16 - Raised ALL D2C Full height 6-8" above last setting
Description: Chute S014073
Date Identified: 10/16/2025
Status Updates: IH 10/18 Resolved. IO Mapping issue.
Description: VS-D
Date Identified: 10/17/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Noncon detection length reduced to 41"
Description: Inbound 3-1 merges
Date Identified: 10/17/2025
Date Completed: 2025-10-19
Status Updates: IH 10/19 SCADA Updated
Description: PS11-11CH6NC Intralox Sorter (S02)
Date Identified: 10/17/2025
Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.
Description: PS11-11CH6NC
Date Identified: 10/17/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Realigned and trained photoeye
Description: Buemer scada
Date Identified: 10/17/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.
Description: Main Sorter
Date Identified: 10/18/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Noncon detection length reduced to 41"
Description: Non-Con sorter
Date Identified: 10/18/2025
Date Completed: 2025-10-27
Status Updates: KK 10/18 - MFO issue KK 10/19 - Not MFO, need to deep dive tracking/diverting/etc KK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising KK 10/27 - Resolved
Description: SEMI-D
Date Identified: 10/18/2025
Date Completed: 2025-10-27
Status Updates: KK 10/18 - Logic continually being optmized (monitor) KK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it
Date Identified: 10/18/2025
Status Updates: KK 10/21 - Aware of a couple "stuck" alarms - still investigating why RS 10/30 - This issue seems to be fixed
Date Identified: 10/18/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Disabled, pending physical removal
Description: getting "false jams" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them
Date Identified: 2025-10-19
Date Completed: 2025-10-27
Status Updates: KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor KK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.
Date Identified: 2025-10-22
Date Completed: 2025-10-27
Status Updates: KK 10/27 - Resolved
Description: UL8-7 UL11-7 Problem with port on APF
Date Identified: 2025-10-10
Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.
Description: report export crashed system
Date Completed: 2025-11-04
Status Updates: 11/1 RC - SCADA was updated to improve performance yesterday NIGHT. KK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.
Status Updates: 11/3 - testing at BNA8
Description: code change/ help with box tracking.
Date Identified: 2025-10-30
Date Completed: 2025-11-04
Status Updates: working on it today. /tomorrow KK 11/4 - 0 gap errors since logic update, closing this item
Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices
Date Identified: 2025-11-04
Date Identified: 2025-11-04
Date Completed: 2025-11-05
Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".
Description: Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.
Date Identified: 2025-11-06
Status Updates: KK 11/7 - It seems this only started happening once the code from Pioneer was "updated". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.
Description: KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA
Date Identified: 2025-11-06
Description: Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)
Date Identified: 2025-11-03
Status Updates: KK 11/4 - All bypasses were made to show "Full" rather than "Unavailable" when the bypass was not running KK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back KK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort
Description: Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full
Date Identified: 2025-11-07
Description: Flow Desk
Date Identified: 10/16/2025
Description: PS11-11CH6NC Intralox Sorter (S02)
Date Identified: 10/17/2025
Status Updates: KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.
Description: UL8-7 UL11-7 Problem with port on APF
Date Identified: 45940
Status Updates: 10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send "capable engineer" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.
Status Updates: 11/3 - testing at BNA8
Date Identified: 45965
Date Completed: 45966.0
Status Updates: RC 11/6 - All DTC chutes' full heights have been raised 6".
Description: Logic timers from semi-auto at all virtual sorters need to be adjusted
Date Identified: 10/14/2025
Status Updates: 10/16 - fix applied monitor as VS become active
Description: Semi Auto D induct
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations
Image: see video in comments
Description: NON con sorter 1 and 2 not diverting
Date Identified: 10/17/2025
Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data
Date Identified: 2025-10-22
Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.
Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.
Status Updates: 11/3 - no update... Igor at BNA8 KK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8
Description: Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)
Date Identified: 2025-11-03
Status Updates: KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address
Description: Logic timers from semi-auto at all virtual sorters need to be adjusted
Date Identified: 10/14/2025
Status Updates: 10/16 - fix applied monitor as VS become active
Description: Semi Auto D induct
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Tweaking logic, continually adding optmizations
Image: see video in comments
Description: NON con sorter 1 and 2 not diverting
Date Identified: 10/17/2025
Status Updates: KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this. IH 10/19 Datalogic & PLC update conducted. Will continue to monitor. KK 11/30 - Fixed the "Unknown" S04 message, verified with AWCS data
Date Identified: 45952
Status Updates: 10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.
Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution
Date Identified: 2025-11-07
Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.
Status Updates: 11/3 - no update... Igor at BNA8
Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices
Date Identified: 45965
Description: Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution
Date Identified: 2025-11-07
Description: mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.
Status Updates: 11/3 - no update... Igor at BNA8
Description: UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices
Date Identified: 45965
Date Identified: 2025-10-29
Status Updates: Completed 10/29
Date Identified: 10/15/2025
Date Completed: 2025-10-19
Status Updates: KK 10/18 - Need further clarification KK 10/19 - Done
Date Identified: 2025-10-22
Date Completed: 2025-11-04
Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".
Date Identified: 10/15/2025
Date Completed: 2025-10-19
Status Updates: KK 10/18 - Need further clarification KK 10/19 - Done
Date Identified: 2025-10-22
Date Completed: 2025-11-04
Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".
Date Identified: 2025-10-29
Status Updates: Completed 10/29
Date Identified: 45952
Date Completed: 45965.0
Status Updates: 10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report "full" instead of "not available".
Description: 10/17- Autstand and DCS to evaluate and make adjustmets
Date Identified: 10/17
Date Completed: 2025-10-18
Status Updates: IH 10/18 Updates made to flow splitter logic to refine the window of the "pop-up rollers"
Description: PS collector photo eyes - both collectors
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: Non-Con sorter
Date Identified: 10/18/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Our system can not tell if a package has plastic securement strips
Description: 10/17- Autstand and DCS to evaluate and make adjustmets
Date Identified: 10/17
Date Completed: 2025-10-18
Status Updates: IH 10/18 Updates made to flow splitter logic to refine the window of the "pop-up rollers"
Description: PS collector photo eyes - both collectors
Date Identified: 10/16/2025
Date Completed: 2025-10-18
Status Updates: KK 10/17 - PRS photoeyes have been re-aligned and tightened
Description: Non-Con sorter
Date Identified: 10/18/2025
Date Completed: 2025-10-18
Status Updates: KK 10/18 - Our system can not tell if a package has plastic securement strips
Description: Experiencing too many items on bellow... causing sorter to stop
Date Identified: 2025-10-22
Description: Sorter shutting down too often
Date Identified: 2025-10-22
Status Updates: 30% disable threshold... confirm reenable
Description: File with missorts shared.
Date Identified: 2025-10-20
Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report
Description: Causing missorts and DBS/IBS/IOB faults that stop the sorter
Date Identified: 2025-10-22
Status Updates: 10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)
Description: Bypasses were turned off several times during testing
Date Identified: 10/14/2025
Date Completed: 10/17
Status Updates: 10/14 - Bryan to update code tomorrow 10/15 - Bypasses had to be manually turned on when crossbelt stopped 10/16 - Fix applied, monitor
Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0
Description: Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)
Date Identified: 10/6/2025
Status Updates: 10/14 - Beumer to start painting after sort tonight at VS-D VS B C A complete... VS-d ECD 10/17 night 10/18 confirm if compete
Description: After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: 10/17 -- related to the global start? montor confirmed that it works
Description: S013018
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Beumer
Description: Auto induct - 7d
Date Identified: 10/16/2025
Status Updates: 10/18 will investigate
Description: Chute S014072
Date Identified: 10/17/2025
Status Updates: 10/18 will investigate
Description: Bypass DA
Date Identified: 10/17/2025
Status Updates: 10/18 - will investigate
Description: Lane S014024
Date Identified: 10/17/2025
Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams
Description: Main Sorter
Date Identified: 10/18/2025
Status Updates: 10/18 - need update for ops on how DBS works
Description: Cells on Main sorter
Date Identified: 10/18/2025
Description: Is aligner working as expected? Skewed boxes triggering as oversized
Date Identified: 2025-10-19
Description: Sorter stopped could not find root cause. Estop was triggered and not communicated
Date Identified: 2025-10-21
Description: IND5B-5 (Induct platform VSB)
Date Identified: 10/16/2025
Status Updates: 10/18 - will verify Will check calibration, waiting on tool
Description: Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece
Date Identified: 10/14/2025
Status Updates: 10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate
Image: fixed finger gaurds
Description: 10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable
Date Identified: 10/17
Date Completed: 10/17
Description: Document the process for clearing bellows for RME
Date Identified: 2025-10-17
Description: Too many packages are falling in netting. Add add'l netting ? refocus air knife?
Date Identified: 2025-10-19
Status Updates: 10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate
Description: Confirm divert points for auto and semi-auto inducts
Date Identified: 10/14/2025
Status Updates: 10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles
Description: Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between
Date Identified: 10/14/2025
Status Updates: 10/14 - Check the chutes that have missorts and jams at the top 10/17 - chutes checked and made adjustments Monitor
Description: Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge
Date Identified: 10/15/2025
Status Updates: 10/17 - beumer to monitor
Image: IMG_4519.jpg
Description: Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.
Date Identified: 10/15/2025
Status Updates: 10/17 was used for testing is now disabled
Description: Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.
Date Identified: 10/14/2025
Date Completed: 10/14/2025
Status Updates: 10/14 - Autstand now has all of the program info from Beumer to connect statuses 10/17 resolved
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Beumer
Description: S014024 CHUTE
Date Identified: 10/16/2025
Status Updates: 10/18 will investigate
Date Identified: 2025-10-22
Status Updates: Incomplete
Date Identified: 2025-10-22
Status Updates: Incomplete
Date Identified: 2025-10-22
Status Updates: Incomplete
Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0
Description: Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)
Date Identified: 10/6/2025
Status Updates: 10/14 - Beumer to start painting after sort tonight at VS-D VS B C A complete... VS-d ECD 10/17 night 10/18 confirm if compete
Description: Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece
Date Identified: 10/14/2025
Status Updates: 10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate
Image: fixed finger gaurds
Description: Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.
Date Identified: 10/15/2025
Status Updates: 10/17 was used for testing is now disabled
Description: Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.
Date Identified: 10/14/2025
Date Completed: 10/14/2025
Status Updates: 10/14 - Autstand now has all of the program info from Beumer to connect statuses 10/17 resolved
Description: After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: 10/17 -- related to the global start? montor confirmed that it works
Description: 10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable
Date Identified: 10/17
Date Completed: 10/17
Description: S013018
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Beumer
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Beumer
Description: S014024 CHUTE
Date Identified: 10/16/2025
Status Updates: 10/18 will investigate
Description: Auto induct - 7d
Date Identified: 10/16/2025
Status Updates: 10/18 will investigate
Description: Chute S014072
Date Identified: 10/17/2025
Status Updates: 10/18 will investigate
Description: Bypass DA
Date Identified: 10/17/2025
Status Updates: 10/18 - will investigate
Description: Lane S014024
Date Identified: 10/17/2025
Status Updates: KK 10/19 - Reassigned to beumer, they control crossbelt chute jams
Description: Main Sorter
Date Identified: 10/18/2025
Status Updates: 10/18 - need update for ops on how DBS works
Description: Cells on Main sorter
Date Identified: 10/18/2025
Description: Document the process for clearing bellows for RME
Date Identified: 2025-10-17
Description: Too many packages are falling in netting. Add add'l netting ? refocus air knife?
Date Identified: 2025-10-19
Status Updates: 10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate
Description: Is aligner working as expected? Skewed boxes triggering as oversized
Date Identified: 2025-10-19
Date Identified: 2025-10-22
Status Updates: Incomplete
Date Identified: 2025-10-22
Status Updates: Incomplete
Date Identified: 2025-10-22
Status Updates: Incomplete
Description: Experiencing too many items on bellow... causing sorter to stop
Date Identified: 2025-10-22
Description: Sorter shutting down too often
Date Identified: 2025-10-22
Status Updates: 30% disable threshold... confirm reenable
Description: File with missorts shared.
Date Identified: 2025-10-20
Status Updates: 11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report
Description: Sorter stopped could not find root cause. Estop was triggered and not communicated
Date Identified: 2025-10-21
Description: Causing missorts and DBS/IBS/IOB faults that stop the sorter
Date Identified: 2025-10-22
Status Updates: 10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)
Description: Bypasses were turned off several times during testing
Date Identified: 10/14/2025
Date Completed: 10/17
Status Updates: 10/14 - Bryan to update code tomorrow 10/15 - Bypasses had to be manually turned on when crossbelt stopped 10/16 - Fix applied, monitor
Description: Confirm divert points for auto and semi-auto inducts
Date Identified: 10/14/2025
Status Updates: 10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles
Description: Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between
Date Identified: 10/14/2025
Status Updates: 10/14 - Check the chutes that have missorts and jams at the top 10/17 - chutes checked and made adjustments Monitor
Description: Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge
Date Identified: 10/15/2025
Status Updates: 10/17 - beumer to monitor
Image: IMG_4519.jpg
Description: IND5B-5 (Induct platform VSB)
Date Identified: 10/16/2025
Status Updates: 10/18 - will verify Will check calibration, waiting on tool
Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0
Status Updates: 11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0
Description: Photoeyes stop the line vs feeding when blocked
Date Identified: 10/15/2025
Status Updates: Autstand jumped out the photoeyes to get them operational 10/17 SS contacted Caljan... waiting on date for tech
Description: OB Fluid
Date Identified: 10/15/2025
Status Updates: 10/17 Sherri contacted Caljan and arranged for RME to have remote tech support
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Caljan
Description: Outbound
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Caljan
Description: Photoeyes stop the line vs feeding when blocked
Date Identified: 10/15/2025
Status Updates: Autstand jumped out the photoeyes to get them operational 10/17 SS contacted Caljan... waiting on date for tech
Description: OB Fluid
Date Identified: 10/15/2025
Status Updates: 10/17 Sherri contacted Caljan and arranged for RME to have remote tech support
Description: Outbound
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Caljan
Date Identified: 10/16/2025
Status Updates: KK 10/18 - Reassigned to Caljan
Description: Flow turn belts incorrectly manufactured and need to be replaced
Date Identified: 10/10/2025
Status Updates: 10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced
Date Identified: 2025-10-18
Date Identified: 2025-10-20
Status Updates: 10/21/25 - repair completed
Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.
Date Identified: 2025-11-01
Status Updates: 11/3 - still waiting on belt to be delivered
Description: Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts
Date Identified: 10/14/2025
Status Updates: 10/17 - DCS surveyed... on going. 10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process 10/22: Inbound Completed; Working on Bypass and PS conveyance
Description: Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.
Date Identified: 10/15/2025
Status Updates: 10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW
Description: 10/17 -Weld failed. DCS bolted sidepan. Check other pans
Date Identified: 10/17
Status Updates: 10/18 - resolved
Description: pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned
Date Identified: 10/17
Status Updates: 10/18 - still pending 10/22: awaiting Down time window will take several down times to complete
Description: S02-202CH
Date Identified: 10/15/2025
Status Updates: No Oil Present at Chute (Fire Suppression Pipe is Leaking)
Description: QAA-3CH
Date Identified: 10/15/2025
Status Updates: No Oil Present at Chute
Description: PS collector re induct chutes
Date Identified: 10/16/2025
Status Updates: Cannot raise belt
Description: Semi induct A
Date Identified: 10/17/2025
Status Updates: 10/18 - pending
Description: QAB-2CH
Date Identified: 10/17/2025
Status Updates: Pending
Date Identified: 10/17/2025
Status Updates: 10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers. 10/22: PO Pending for 1 Jack 10/23: ETA Shipping Date of Tipper Jack is 10/31/2025
Date Identified: 2025-10-10
Status Updates: 10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches
Description: upgrade the bolts
Description: Motor Oreded will update when I have an ETA ( Tryignto get this overnight)
Date Identified: 2025-10-26
Status Updates: Pending Ship Date
Description: Catached Point in two area's Both have been completed
Date Identified: 2025-11-04
Date Completed: 2025-11-05
Status Updates: 11/4 - Wes Matthews reviewed with Jesse
Description: Completed
Date Identified: 2025-11-04
Date Completed: 2025-11-05
Status Updates: 11/4 Wes Matthews reviewed with Jesse
Description: Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye
Date Identified: 10/14/2025
Status Updates: 10/17 -- investigated... no issues identified monitor 11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel
Date Identified: 2025-11-04
Status Updates: 11/4 Wes Matthews reviewed with Jesse
Description: NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: 10/17 - fixed.
Status Updates: 10/18 - no update 10/22: A waiting CR
Description: Noisy when running, side pan is very warm to the touch
Date Identified: 2025-10-18
Status Updates: F14041
Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.
Date Identified: 2025-11-01
Status Updates: 11/3 - still waiting on belt to be delivered
Date Identified: 2025-11-04
Status Updates: 11/4 Wes Matthews reviewed with Jesse
Description: Flow turn belts incorrectly manufactured and need to be replaced
Date Identified: 10/10/2025
Status Updates: 10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced
Description: Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts
Date Identified: 10/14/2025
Status Updates: 10/17 - DCS surveyed... on going. 10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process 10/22: Inbound Completed; Working on Bypass and PS conveyance
Description: Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.
Date Identified: 10/15/2025
Status Updates: 10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW
Description: NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate
Date Identified: 10/15/2025
Date Completed: 10/17
Status Updates: 10/17 - fixed.
Description: 10/17 -Weld failed. DCS bolted sidepan. Check other pans
Date Identified: 10/17
Status Updates: 10/18 - resolved
Description: pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned
Date Identified: 10/17
Status Updates: 10/18 - still pending 10/22: awaiting Down time window will take several down times to complete
Status Updates: 10/18 - no update 10/22: A waiting CR
Description: S02-202CH
Date Identified: 10/15/2025
Status Updates: No Oil Present at Chute (Fire Suppression Pipe is Leaking)
Description: QAA-3CH
Date Identified: 10/15/2025
Status Updates: No Oil Present at Chute
Description: PS collector re induct chutes
Date Identified: 10/16/2025
Status Updates: Cannot raise belt
Description: Semi induct A
Date Identified: 10/17/2025
Status Updates: 10/18 - pending
Description: QAB-2CH
Date Identified: 10/17/2025
Status Updates: Pending
Date Identified: 10/17/2025
Status Updates: 10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers. 10/22: PO Pending for 1 Jack 10/23: ETA Shipping Date of Tipper Jack is 10/31/2025
Description: Noisy when running, side pan is very warm to the touch
Date Identified: 2025-10-18
Status Updates: F14041
Date Identified: 2025-10-18
Date Identified: 2025-10-10
Status Updates: 10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches
Date Identified: 2025-10-20
Status Updates: 10/21/25 - repair completed
Description: upgrade the bolts
Description: Motor Oreded will update when I have an ETA ( Tryignto get this overnight)
Date Identified: 2025-10-26
Status Updates: Pending Ship Date
Description: Catached Point in two area's Both have been completed
Date Identified: 2025-11-04
Date Completed: 2025-11-05
Status Updates: 11/4 - Wes Matthews reviewed with Jesse
Description: Completed
Date Identified: 2025-11-04
Date Completed: 2025-11-05
Status Updates: 11/4 Wes Matthews reviewed with Jesse
Description: Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye
Date Identified: 10/14/2025
Status Updates: 10/17 -- investigated... no issues identified monitor 11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel
Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.
Date Identified: 2025-11-01
Status Updates: 11/3 - still waiting on belt to be delivered
Date Identified: 2025-11-04
Status Updates: 11/4 Wes Matthews reviewed with Jesse
Description: Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.
Date Identified: 2025-11-01
Status Updates: 11/3 - still waiting on belt to be delivered
Date Identified: 2025-11-04
Status Updates: 11/4 Wes Matthews reviewed with Jesse
Description: dock door 223
Date Identified: 10/16/2025
Date Completed: 2025-10-21
Status Updates: KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine
Description: dock door 223
Date Identified: 10/16/2025
Date Completed: 2025-10-21
Status Updates: KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine
Description: Shaft walked causing the belts to come off track and destroy 2 belts
Date Identified: 2025-10-18
Date Completed: 2025-10-19
Status Updates: AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored
Description: Shaft walked causing the belts to come off track and destroy 2 belts
Date Identified: 2025-10-18
Date Completed: 2025-10-19
Status Updates: AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored
Description: Rip in belt the size of a dollar bill
Date Identified: 2025-10-18
Date Completed: 2025-10-18
Status Updates: AM 10/19 - RME replaced this belt
Description: Rip in belt the size of a dollar bill
Date Identified: 2025-10-18
Date Completed: 2025-10-18
Status Updates: AM 10/19 - RME replaced this belt
Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.
Date Identified: 2025-10-27
Description: Unexpectedly high multi-read rate from scanners during LOT
Date Identified: 10/14/2025
Status Updates: 10/14 - Datalogic prioritzing deep dive on these issues to identify root cause 10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3
Description: Currently, manual pull of all images from Datalogic programs is required to ID issues
Date Identified: 10/8/2025
Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up
Description: Need ability to pull error code stats from Datalogic
Date Identified: 10/14/2025
Status Updates: 10/17 -- Jody to follow up with DL
Description: Confirm that the trigger timing from yesterday is fully resolved
Date Identified: 10/14/2025
Status Updates: 10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring
Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.
Date Identified: 2025-10-27
Description: Unexpectedly high multi-read rate from scanners during LOT
Date Identified: 10/14/2025
Status Updates: 10/14 - Datalogic prioritzing deep dive on these issues to identify root cause 10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3
Description: Currently, manual pull of all images from Datalogic programs is required to ID issues
Date Identified: 10/8/2025
Status Updates: 10/17- DL is proposes to get 2D images. Jody to follow up
Description: Need ability to pull error code stats from Datalogic
Date Identified: 10/14/2025
Status Updates: 10/17 -- Jody to follow up with DL
Description: Confirm that the trigger timing from yesterday is fully resolved
Date Identified: 10/14/2025
Status Updates: 10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring
Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.
Date Identified: 2025-10-27
Description: DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.
Date Identified: 2025-10-27
Description: All OB fluid maxxx reaches
Date Identified: 10/15/2025
Status Updates: Gorbel and FMH on site for training/ support
Description: All OB fluid maxxx reaches
Date Identified: 10/15/2025
Status Updates: Gorbel and FMH on site for training/ support
Description: Contact failed and estop jumped out ... could not retract/extend unit
Date Identified: 10/15/2025
Description: DD218 Destuff-it
Date Identified: 10/15/2025
Description: Contact failed and estop jumped out ... could not retract/extend unit
Date Identified: 10/15/2025
Description: DD218 Destuff-it
Date Identified: 10/15/2025
Description: Verify all D2C lanes are mapped properly
Date Identified: 10/14/2025
Date Completed: 10/14/2025
Status Updates: 10/18 -- complete confirmed
Description: Verify all D2C lanes are mapped properly
Date Identified: 10/14/2025
Date Completed: 10/14/2025
Status Updates: 10/18 -- complete confirmed
Description: NCPRS2-1CH
Date Identified: 10/15/2025
Status Updates: duplicate
Date Identified: 10/15/2025
Status Updates: resolved
Description: NON Con
Date Identified: 10/16/2025
Description: drop zone banner in Non Con
Date Identified: 10/16/2025
Description: Non Con
Date Identified: 10/16/2025
Description: Non Con
Date Identified: 10/16/2025
Description: Non Con
Date Identified: 10/16/2025
Description: NCPRS2-1CH
Date Identified: 10/15/2025
Status Updates: duplicate
Date Identified: 10/15/2025
Status Updates: resolved
Description: NON Con
Date Identified: 10/16/2025
Description: drop zone banner in Non Con
Date Identified: 10/16/2025
Description: Non Con
Date Identified: 10/16/2025
Description: Non Con
Date Identified: 10/16/2025
Description: Non Con
Date Identified: 10/16/2025
Description: Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?
Date Identified: 10/14/2025
Description: Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?
Date Identified: 10/14/2025