{ "report_generated_at": "2025-11-08T15:33:58.459823", "vendors": [ { "vendor_name": "Amazon", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [ { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", "priority": "(1) Very High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", "issue_image": null, "age_days": 24 } ], "high_priority_items": [], "closed_items": [ { "punchlist_name": "AWCS Multiple Destinations", "description": "AWCS was not sending multiple destinations for NC and Crossbelt in S02 Message", "priority": "(1) Very High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/15 - Jamari Randle changed NC Config to have two destinations, still waiting for a change to Crossbelt Config", "issue_image": null, "age_days": 24 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "Autstand", "total_items": 91, "closed_count": 78, "open_count": 3, "monitor_count": 10, "updates_24h": { "added": [ { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", "priority": "(1) Very High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 1 } ], "closed": [ { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-11-07 00:00:00", "status": "Complete", "status_updates": "KK 11/7 - Added dock door numbers to screens", "issue_image": null, "age_days": 23 } ], "changed_to_monitor": [] }, "oldest_unaddressed": [ { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", "priority": "(1) Very High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 1 }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - no update... Igor at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", "date_identified": "45965", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": null } ], "very_high_priority_items": [ { "punchlist_name": "Semi-Auto Exception Arm Logic", "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", "issue_image": null, "age_days": 25 }, { "punchlist_name": "PS Conveyor chute clearing Issues", "description": "Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "2025-10-17 00:00:00", "status": "Complete", "status_updates": "complete", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Tipper timer", "description": "Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", "issue_image": null, "age_days": 25 }, { "punchlist_name": "SCADA Accurate Status Reads", "description": "Update SCADA status accuracy with info sent from Beumer", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", "issue_image": null, "age_days": 25 }, { "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", "description": "10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42\" Monitor and update MCM01 flow splitter", "priority": "(1) Very High", "date_identified": "10/17", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, "age_days": null }, { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", "priority": "(1) Very High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 1 }, { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, "age_days": 25 } ], "high_priority_items": [ { "punchlist_name": "Problem Solve dead rollers", "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", "description": "There is no reset at the end of the NC sorters need to be at proximity of jam clearing", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "10/17 - buttons there, programimed, waiting on bracket", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", "description": "JR button is behind the saefty fencing move to outside of fencingv (all areas)", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled\nKK 11/7 - I learned that this was done almost two weeks ago actually, closing this item", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Flow Splitter Verification", "description": "Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Jam Reset NC End of Sorter", "description": "Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "duplicate", "issue_image": null, "age_days": 24 }, { "punchlist_name": "\"Destination Not Attempted\" Reason Code", "description": "Receiving \"Destination Not Attempted\" in the wrong use case/scenario for the NC Sorter, see screenshot", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-21 00:00:00", "status": "Complete", "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", "issue_image": "image.png", "age_days": 24 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/17 fixed", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", "issue_image": null, "age_days": 24 }, { "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "Fixed, realigned PE", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "Fixed - bad button, has been replaced", "issue_image": null, "age_days": 24 }, { "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Scada Map not showing cameras", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Scada Map: showing stopped but actually running C", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", "issue_image": null, "age_days": 24 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "Fixed - corrected flow control on problem solve rollers", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", "issue_image": null, "age_days": 24 }, { "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", "description": "10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs", "priority": "(2) Hgh", "date_identified": "10/17", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/27 - Investigated, found no issues", "issue_image": null, "age_days": null }, { "punchlist_name": "Packages not diverting on the correct intralox", "description": null, "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Label auto inducts", "description": null, "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": "2025-10-20 00:00:00", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 24 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", "description": "Semi Auto D induct", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", "age_days": 23 }, { "punchlist_name": "S012075 unavailable", "description": "S012075", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "KK 10/19 - Done", "issue_image": null, "age_days": 23 }, { "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", "description": "Virtual sort- D", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", "description": "Virtual sort- D", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", "description": "Virtual sort D D2C S014041", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", "description": null, "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-11-07 00:00:00", "status": "Complete", "status_updates": "KK 11/7 - Added dock door numbers to screens", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", "description": "Problem solve", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", "description": "BC problem solve", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", "description": "Semi induct C", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, "age_days": 23 }, { "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", "description": null, "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, "age_days": 23 }, { "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", "description": "Inbound", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-16 00:00:00", "status": "Complete", "status_updates": "KK 10/16 - Splitter logic adjusted", "issue_image": null, "age_days": 23 }, { "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", "description": "VS-D (But I assume all virtual sorters)", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-16 00:00:00", "status": "Complete", "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", "issue_image": null, "age_days": 23 }, { "punchlist_name": "chute stays green even when chute is full", "description": "Chute S014073", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "IH 10/18 Resolved. IO Mapping issue.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Non- con packages coming down to lanes", "description": "VS-D", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", "description": "Inbound 3-1 merges", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "IH 10/19 SCADA Updated", "issue_image": null, "age_days": 22 }, { "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", "description": "PS11-11CH6NC Intralox Sorter (S02)", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Blue light for semi induct D is on when chute is empty", "description": "PS11-11CH6NC", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Realigned and trained photoeye", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", "description": "Buemer scada", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.", "issue_image": null, "age_days": 22 }, { "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", "description": "NON con sorter 1 and 2 not diverting", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", "description": "Main Sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, "age_days": 21 }, { "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", "description": "Non-Con sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", "issue_image": null, "age_days": 21 }, { "punchlist_name": "SEMI-D uneven flow of packages to each chute", "description": "SEMI-D", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", "issue_image": null, "age_days": 21 }, { "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", "description": null, "priority": "(2) High", "date_identified": "10/18/25", "date_completed": null, "status": "Complete", "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", "issue_image": null, "age_days": 21 }, { "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", "description": null, "priority": "(2) High", "date_identified": "10/18/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Disabled, pending physical removal", "issue_image": null, "age_days": 21 }, { "punchlist_name": "Evaluate jam logic /die back on bypasses.", "description": "getting \"false jams\" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them", "priority": "(2) High", "date_identified": "2025-10-19 00:00:00", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor\nKK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.", "issue_image": null, "age_days": 20 }, { "punchlist_name": "Encoder failure (4x) + 2 x", "description": "UL8-7 UL11-7 Problem with port on APF", "priority": "(2) High", "date_identified": "2025-10-10 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", "issue_image": null, "age_days": 29 }, { "punchlist_name": "SCADA performance issue", "description": "report export crashed system", "priority": "(2) High", "date_identified": null, "date_completed": "2025-11-04 00:00:00", "status": "Complete", "status_updates": "11/1 RC - SCADA was updated to improve performance yesterday NIGHT.\nKK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.", "issue_image": null, "age_days": null }, { "punchlist_name": "7:1 merge code update", "description": null, "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": "11/3 - testing at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Monitor", "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8", "issue_image": null, "age_days": null }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 4 }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": "2025-11-05 00:00:00", "status": "Complete", "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", "issue_image": null, "age_days": 4 }, { "punchlist_name": "Fix tippers faulting mid-dump sequence", "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", "priority": "(2) High", "date_identified": "2025-11-06 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", "issue_image": null, "age_days": 2 }, { "punchlist_name": "PS8-5 Jammed but not showing on SCADA", "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", "priority": "(2) High", "date_identified": "2025-11-06 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 2 }, { "punchlist_name": "Bypass improvements", "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", "priority": "(2) High", "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", "issue_image": null, "age_days": 5 }, { "punchlist_name": "Sorter statistics on SCADA", "description": "Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", "priority": "(2) High", "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Monitor", "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address", "issue_image": null, "age_days": 5 }, { "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full", "priority": "(2) High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 1 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", "description": "Semi Auto D induct", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", "age_days": 23 }, { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", "description": "PS11-11CH6NC Intralox Sorter (S02)", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, "age_days": 22 }, { "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", "description": "NON con sorter 1 and 2 not diverting", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Encoder failure (4x) + 2 x", "description": "UL8-7 UL11-7 Problem with port on APF", "priority": "(2) High", "date_identified": "45940", "date_completed": null, "status": "Complete", "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", "issue_image": null, "age_days": null }, { "punchlist_name": "7:1 merge code update", "description": null, "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": "11/3 - testing at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - no update... Igor at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", "date_identified": "45965", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": null }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", "description": null, "priority": "(2) High", "date_identified": "45965", "date_completed": "45966.0", "status": "Complete", "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", "issue_image": null, "age_days": null } ], "closed_items": [ { "punchlist_name": "Semi-Auto Exception Arm Logic", "description": "Exception chute arm disengaged prior to all cartons being filled on semi-autos. Logic needs to be amended. Apply to all areas", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/14 - Interim measure in place to force arm extension, Kevin working on updating logic at all VS fixed 10/14", "issue_image": null, "age_days": 25 }, { "punchlist_name": "PS Conveyor chute clearing Issues", "description": "Chute/conveyor beacon at the top of the problem solve chutes directly off of the sorter are not automatically clearing when the downstream belts are cleared. Indicating that the PS chutes are full or unavailable for packages to divert", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "2025-10-17 00:00:00", "status": "Complete", "status_updates": "complete", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Tipper timer", "description": "Adjust tipper logic to prevent two tippers from dumping at the same time and jamming the line", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "10/16 - in progress... ECD : 10/20 (dtw needed) 10/19 - inprocess will be complete by EOD\nKK 10/19 - Fixed", "issue_image": null, "age_days": 25 }, { "punchlist_name": "SCADA Accurate Status Reads", "description": "Update SCADA status accuracy with info sent from Beumer", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/14 - All necessary information received from Beumer to execute change\n10/16 - closed", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Problem Solve dead rollers", "description": "First few rollers not able to be engaged due to missing part on both Problem Solve lines", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - First problem solve line complete, second will be complete by EOD", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Jam Reset Button needed at end of NC Jackpots", "description": "There is no reset at the end of the NC sorters need to be at proximity of jam clearing", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "10/17 - buttons there, programimed, waiting on bracket", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Jam Reset buttons on Bulk divert platforms to be relocated", "description": "JR button is behind the saefty fencing move to outside of fencingv (all areas)", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 - downtime window needed. 10/21 - to be scheduled\nKK 11/7 - I learned that this was done almost two weeks ago actually, closing this item", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Flow Splitter Verification", "description": "Conveyable cartons are entering the non-con at a high rate. Verify all 7 flow splitters are working correctly", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 -- adjusted still fine tuning. may reduce nc length..TBD", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Semi-Auto Chute fullness PE Height", "description": "Adjust 50% and 100% Full PE locations to better optimize the load logic for semi-auto inducts", "priority": "(3) Medium", "date_identified": "10/14/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "10/17 - load logic was adjusted... monitor PE response.\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Jam Cam visibility in SCADA", "description": "Autstand needs to set up passwords/remove pw for it to work in the scada", "priority": "(3) Medium", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "complete", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Chute 14041 Enable Issues", "description": "DTC chute won't stay enabled even with cart in correct position and button pressed", "priority": "(4) Low", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 25 }, { "punchlist_name": "VS-D, S01400 Pallet Chute Beacons - False Fullness", "description": "Chute fullness indicator beacon illuminated incorrectly, check all chutes but specifically S014020, S014018", "priority": "(4) Low", "date_identified": "10/14/25", "date_completed": "10/15", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 25 }, { "punchlist_name": "Semi-Auto Jam Beacons", "description": "remove jam PE at chute", "priority": "(4) Low", "date_identified": "10/14/25", "date_completed": "2025-10-28 00:00:00", "status": "Complete", "status_updates": "10/19 PE functionality diabled.. hardware removal to be scheduled TBD\nKK 11/4 - hareware was removed on 10/28", "issue_image": null, "age_days": 25 }, { "punchlist_name": "NC Dim Data", "description": "AutStand not sending DIM data in S01 Message", "priority": "(6) Complete", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/15 - Matt Specht fix mid sort\n10/17 - COMPLETE", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Jam Reset NC End of Sorter", "description": "Need to add jam reset pb for end of sorter jam pe, currently the only reset is at the head of the nc sorter", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "duplicate", "issue_image": null, "age_days": 24 }, { "punchlist_name": "PS11_11_JR3", "description": "Jam Reset PB is flashing sporadically", "priority": "(3) Medium", "date_identified": "10/15/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "10/17 - in process\n10/18 KK - Done", "issue_image": null, "age_days": 24 }, { "punchlist_name": "\"Destination Not Attempted\" Reason Code", "description": "Receiving \"Destination Not Attempted\" in the wrong use case/scenario for the NC Sorter, see screenshot", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-21 00:00:00", "status": "Complete", "status_updates": "10/17 -- follow up\nKK 10/21 - Based on container research data from Sherri, this reason code is no longer being sent in our S04", "issue_image": "image.png", "age_days": 24 }, { "punchlist_name": "S013089 Blue Beacon", "description": "Need to investigate ZMX Sensor, alignment causing false fullness indication", "priority": "(3) Medium", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Done, beacon replaced", "issue_image": null, "age_days": 24 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station Jackpot probem solve", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/17 fixed", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "10/16- Reviewed logic/flow. Updated installed at noon. Will be monitoring\nKK 10/27 - Issue seems to be resolved", "issue_image": null, "age_days": 24 }, { "punchlist_name": "First chute orange lights keeps turning on without pakages blocking any sensors semi auto vs-d", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "Fixed, realigned PE", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Flashing and steady blue light on a chute without any package present S014020, S014018", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "Please ensure the cart is loaded centered in the chute, too far to the left or right, or skewed will result in the overhead sensor will read the frame of the cart and prematurely trigger full\n10/17 - fixed", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Flashing Green light on D2C , start button doesn't work S014041", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "Fixed - bad button, has been replaced", "issue_image": null, "age_days": 24 }, { "punchlist_name": "non- con packages still has divert issues packages going straight to jackpot", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "Temporary buttons in placed at the end of each sorter, brackets pending", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Scada Map not showing cameras", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "SCADA is showing cameras, the live feeds don't work at the moment, pending AMZ response for configuration (I contacted Davo and JC from ops eng for this)\n10/17 fixed", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Scada Map: showing stopped but actually running C", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "10/17 - need more info\nKK 10/18 - Need more info\nKK 10/21 - No clarification received\nKK 10/27 - No clarification received, closing this item", "issue_image": null, "age_days": 24 }, { "punchlist_name": "PS lines stop packages at the top of the line, on the first station. It should push the packages to the last station.", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "Fixed - corrected flow control on problem solve rollers", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Still seeing Lost Container / No Reads in NC Jackpot as of 1044", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "Flow/assignment issue - to be addressed by Sherri (AMZ) and MFO today 11/1\n10/17 monitor\nKK 10/27 - Issue seems to be resolved", "issue_image": null, "age_days": 24 }, { "punchlist_name": "206 - 207 max reach giving us false signals its green on skada but not operational", "description": null, "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "Need further clarification 10/19 - completed\n10/19 KK - Done", "issue_image": null, "age_days": 24 }, { "punchlist_name": "NC boxes are diverting to xbelt causing jams particullary at bypass curves", "description": "10/17 - Ian adjusted the 3 merges on MCM2 to max length to xbelt to 42\" Monitor and update MCM01 flow splitter", "priority": "(1) Very High", "date_identified": "10/17", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, "age_days": null }, { "punchlist_name": "Bypasses are \"going to sleep\"", "description": "10/17 - there is no sleep or energy mgt on the bypasses Will die back if induct is not running", "priority": "(3) Medium", "date_identified": "10/17", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": null }, { "punchlist_name": "Take away line from shuttle tipper side pan is loose and causing jams/PE mis alignment", "description": "10/17 DCS investigated and found the PEs on one of the tipper takeaways was installed/attached incorrectly. Autstand was advised to fix PEs", "priority": "(2) Hgh", "date_identified": "10/17", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/27 - Investigated, found no issues", "issue_image": null, "age_days": null }, { "punchlist_name": "Packages not diverting on the correct intralox", "description": null, "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Need further clarification\nKK 10/21 - No clarification received - closed as duplicate (Row 120)", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Label auto inducts", "description": null, "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": "2025-10-20 00:00:00", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 24 }, { "punchlist_name": "False blue lights", "description": "S014020 (AUTO-CHUTE4020) , S014018 (AUTO-CHUTE4018)", "priority": null, "date_identified": "10/25/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "duplicate", "issue_image": null, "age_days": 14 }, { "punchlist_name": "S012075 unavailable", "description": "S012075", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "KK 10/19 - Done", "issue_image": null, "age_days": 23 }, { "punchlist_name": "VSD- S014020 BLINKING BLUE WHILE CHUTE IS EMPTY", "description": "Virtual sort- D", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "VSD- S014018 SOLID BLUE  WHILE CHUTE IS EMPTY", "description": "Virtual sort- D", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "IH 10/18 - Confirmed functionality of the chute.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "D2C S014041 flashing green + activation button not illuminating", "description": "Virtual sort D D2C S014041", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "Problem Solve rollers do not correctly inch-and-store packages, causing line to jam prematurely", "description": null, "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-11-07 00:00:00", "status": "Complete", "status_updates": "KK 11/7 - Added dock door numbers to screens", "issue_image": null, "age_days": 23 }, { "punchlist_name": "SCADA: Need a way to click onto jammed area on main page to see where the jam is located and how to get there", "description": "Flow Desk", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "10/17 - That exists. Sherri showed several team members an dRME how to do this", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Run-up is not enabled on Problem solve collection belts. They all stop when the photoeye at the rollers is blocked.", "description": "Problem solve", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Potential PE issue at the problem solve rollers right when the chutes level off. 300 side.", "description": "BC problem solve", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "SCADA: scada camera view from main map wont allow user to pan camera angles when clicked onto", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Adjusting the camera angle is not possible from SCADA. Can be done by accessing the camera directly with its IP address.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "PS9-3CH2 - located by semi induct C. Blue light actived with no packages", "description": "Semi induct C", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, "age_days": 23 }, { "punchlist_name": "semi induct c chute 2 Flase blue light PE needs adjusted", "description": null, "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "MC: Blue Light was NOT on when investigated, still went ahead to realign better PE/teach again (10/18/25)", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Non con diverts going down - becon alluminating but belt still running", "description": "interlock", "priority": null, "date_identified": "10/16/2025", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Need clarification\nKK 10/19 - Closed", "issue_image": null, "age_days": 23 }, { "punchlist_name": "IBNC splitting sending packages to NC that are within the crossbelt MTBH", "description": "Inbound", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-16 00:00:00", "status": "Complete", "status_updates": "KK 10/16 - Splitter logic adjusted", "issue_image": null, "age_days": 23 }, { "punchlist_name": "D2C Chutes are full blue lighting 8 inches short of the go cart full line", "description": "VS-D (But I assume all virtual sorters)", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": "2025-10-16 00:00:00", "status": "Complete", "status_updates": "KK 10/16 - Raised ALL D2C Full height 6-8\" above last setting", "issue_image": null, "age_days": 23 }, { "punchlist_name": "chute stays green even when chute is full", "description": "Chute S014073", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "IH 10/18 Resolved. IO Mapping issue.", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Non- con packages coming down to lanes", "description": "VS-D", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Scada - label each line ex. UL13 , UL14 ect.", "description": "Inbound 3-1 merges", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "IH 10/19 SCADA Updated", "issue_image": null, "age_days": 22 }, { "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", "description": "PS11-11CH6NC Intralox Sorter (S02)", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Blue light for semi induct D is on when chute is empty", "description": "PS11-11CH6NC", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Realigned and trained photoeye", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Need 1 button to turn on ALL inducts. I am having to turn them on one by one", "description": "Buemer scada", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Our global start button is confirmed to start all autStand conveyors and Beumer CMC/SMC conveyors, only if they are not faulted.", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Non-Con running through main sorter causing system to shutdown; Non-con packages not diverting to Non-cons sorter taking up carriers on Sorter", "description": "Main Sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Noncon detection length reduced to 41\"", "issue_image": null, "age_days": 21 }, { "punchlist_name": "DTW8/CLE5 Non-Con packages not diverting to chutes; running straight through jackpot", "description": "Non-Con sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - MFO issue\nKK 10/19 - Not MFO, need to deep dive tracking/diverting/etc\nKK 10/20 - Identified potential issue with a photoeye missing incoming packages at scan tunnel induct, which manifest as unknown/unexpected packages and causing some packages to go off-the-end. We adjusted this sensor and are monitoring. Initial observations seem promising\nKK 10/27 - Resolved", "issue_image": null, "age_days": 21 }, { "punchlist_name": "SEMI-D uneven flow of packages to each chute", "description": "SEMI-D", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Logic continually being optmized (monitor)\nKK 10/27 - This is a duplicate item related to bulk induct shutes (row 6), I will close it", "issue_image": null, "age_days": 21 }, { "punchlist_name": "Clean up SCADA Active Jams to not show false jams ex BYBA-15 /BYBD-14", "description": null, "priority": "(2) High", "date_identified": "10/18/25", "date_completed": null, "status": "Complete", "status_updates": "KK 10/21 - Aware of a couple \"stuck\" alarms - still investigating why RS 10/30 - This issue seems to be fixed", "issue_image": null, "age_days": 21 }, { "punchlist_name": "Disable jam pe's that are to be removed (bulk chutes)", "description": null, "priority": "(2) High", "date_identified": "10/18/25", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Disabled, pending physical removal", "issue_image": null, "age_days": 21 }, { "punchlist_name": "Evaluate jam logic /die back on bypasses.", "description": "getting \"false jams\" of box stopped in from of PE when belt stops. Bypass jams are difficult to access need to minimize them", "priority": "(2) High", "date_identified": "2025-10-19 00:00:00", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/19 - Verified that it is not being caused by runup logic, need to continue to monitor\nKK 10/27 - False jams seemed to have stopped being as frequent. There is still no runup logic causing this.", "issue_image": null, "age_days": 20 }, { "punchlist_name": "Non Con flow issues -- missorts to S02207", "description": null, "priority": null, "date_identified": "2025-10-22 00:00:00", "date_completed": "2025-10-27 00:00:00", "status": "Complete", "status_updates": "KK 10/27 - Resolved", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Encoder failure (4x) + 2 x", "description": "UL8-7 UL11-7 Problem with port on APF", "priority": "(2) High", "date_identified": "2025-10-10 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", "issue_image": null, "age_days": 29 }, { "punchlist_name": "SCADA performance issue", "description": "report export crashed system", "priority": "(2) High", "date_identified": null, "date_completed": "2025-11-04 00:00:00", "status": "Complete", "status_updates": "11/1 RC - SCADA was updated to improve performance yesterday NIGHT.\nKK 11/4 - Assuming this is related to SCADA crashing when trying to export large amounts of data (like a week of alarms). We addressed, just tested and it did not crash.", "issue_image": null, "age_days": null }, { "punchlist_name": "7:1 merge code update", "description": null, "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": "11/3 - testing at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "gap control at non con sorter.", "description": "code change/ help with box tracking.", "priority": null, "date_identified": "2025-10-30 00:00:00", "date_completed": "2025-11-04 00:00:00", "status": "Complete", "status_updates": "working on it today. /tomorrow\nKK 11/4 - 0 gap errors since logic update, closing this item", "issue_image": null, "age_days": 9 }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 4 }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": "2025-11-05 00:00:00", "status": "Complete", "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", "issue_image": null, "age_days": 4 }, { "punchlist_name": "Fix tippers faulting mid-dump sequence", "description": "Tippers that are flow-stopped during the dumping sequence will remain raised and fault after a period of inactivity.", "priority": "(2) High", "date_identified": "2025-11-06 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "KK 11/7 - It seems this only started happening once the code from Pioneer was \"updated\". Requires further investigation - as holding a tipper queued up and ready to tip as soon as the belt became available has always been standard practice.", "issue_image": null, "age_days": 2 }, { "punchlist_name": "PS8-5 Jammed but not showing on SCADA", "description": "KK 11/6 - Per Chris' Twi sort 11.6 report - PS8-5 jammed but did not animate on SCADA", "priority": "(2) High", "date_identified": "2025-11-06 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 2 }, { "punchlist_name": "Bypass improvements", "description": "Bypass showing lane unavailable when not running, instead of full. Bypass shows relatively high unavailable rate. (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", "priority": "(2) High", "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "KK 11/4 - All bypasses were made to show \"Full\" rather than \"Unavailable\" when the bypass was not running\nKK 11/5 - Tried enabling run-up for a bypass lane, issue with logic, caused jams, rolled back\nKK 11/6 - Run-up logic enabled on whole BYDC during downtime, will monitor upcoming sort", "issue_image": null, "age_days": 5 }, { "punchlist_name": "Update SCADA to show inch and store status of conveyors with such functionality", "description": "Update SCADA to show inch and store conveyors as YELLOW while inch and store is enabled and BLUE while inch and store is full", "priority": "(2) High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 1 }, { "punchlist_name": "SCADA: We need some type of refrence in SCADA. Suggest adding dock doors that correlate with their belt", "description": "Flow Desk", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "PS11-11CH6NC Intralox Sorter (S02)", "description": "PS11-11CH6NC Intralox Sorter (S02)", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/27 - Need clarification. I don't see the relation between PS11-11 and the intralox sorter.", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Encoder failure (4x) + 2 x", "description": "UL8-7 UL11-7 Problem with port on APF", "priority": "(2) High", "date_identified": "45940", "date_completed": null, "status": "Complete", "status_updates": "10/23 ST soluton is changing the port... LT reseach with Rockwell 10/29 - Rockwell to send engineer to test system 10/30 ; 10/30 RC - Rockwell visit not happening today. TBD. 10/30 - looking to send \"capable engineer\" to address engineer. today another encoder failed UL18-10 (all merge stop - 20 min swapping) 11/3- Rockwell scheduled to be on site 11/6.", "issue_image": null, "age_days": null }, { "punchlist_name": "7:1 merge code update", "description": null, "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": "11/3 - testing at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "Raise the fill height ob the DTC's approx 2 \"", "description": null, "priority": "(2) High", "date_identified": "45965", "date_completed": "45966.0", "status": "Complete", "status_updates": "RC 11/6 - All DTC chutes' full heights have been raised 6\".", "issue_image": null, "age_days": null } ], "monitor_items": [ { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", "description": "Semi Auto D induct", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", "age_days": 23 }, { "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", "description": "NON con sorter 1 and 2 not diverting", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, "age_days": 22 }, { "punchlist_name": "DTC chutes on VS-B is randomly disabling", "description": null, "priority": null, "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Monitor", "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", "issue_image": null, "age_days": 17 }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Monitor", "status_updates": "11/3 - no update... Igor at BNA8\nKK 11/6 - Plan sen to AMZ, targetting to execute at noon on 11/8", "issue_image": null, "age_days": null }, { "punchlist_name": "Sorter statistics on SCADA", "description": "Add crossbelt sorter statistics to ignition SCADA (KK 11/7 - Writing this descrpition retroactively, I am not sure who began tracking this issue or when)", "priority": "(2) High", "date_identified": "2025-11-03 00:00:00", "date_completed": null, "status": "Monitor", "status_updates": "KK 11/7 - Updated statistics section of SCADA to show sorter stats before 11/7 DAY sort. First time testing with live data, there are some bugs to address", "issue_image": null, "age_days": 5 }, { "punchlist_name": "Replicate logic timers from semi VS-D to the rest of the semis", "description": "Logic timers from semi-auto at all virtual sorters need to be adjusted", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/16 - fix applied monitor as VS become active", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Logic for Semi induct D is off very low throughput see video", "description": "Semi Auto D induct", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - Tweaking logic, continually adding optmizations", "issue_image": "see video in comments", "age_days": 23 }, { "punchlist_name": "One major issue and one minor issue with the non-con system:\nNo-reads are really frequent \nThe PLC is not reporting S04 message divert fails properly (no reads to jackpot, lost container, failed to divert, wrong buildings)", "description": "NON con sorter 1 and 2 not diverting", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Monitor", "status_updates": "KK 10/18 - For the whole sort yesterday we had 13 No Reads out of 500 inducted (2.6%) we will see what can be done to reduce this.\nIH 10/19 Datalogic & PLC update conducted. Will continue to monitor.\nKK 11/30 - Fixed the \"Unknown\" S04 message, verified with AWCS data", "issue_image": null, "age_days": 22 }, { "punchlist_name": "DTC chutes on VS-B is randomly disabling", "description": null, "priority": null, "date_identified": "45952", "date_completed": null, "status": "Monitor", "status_updates": "10/30 RC - Is this still an issue? Chute code was updated to add a debounce period for registering a cart removal. This should mitigate any false removals caused by jiffies triggering the sensor while falling into the cart.", "issue_image": null, "age_days": null } ], "open_items": [ { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", "priority": "(1) Very High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 1 }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - no update... Igor at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", "date_identified": "45965", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": null } ], "incomplete_items": [ { "punchlist_name": "NCP1-6-TPE1 did not alarm correctly on SCADA when jammed", "description": "Jiffy got to noncon and stuck in a T-plate causing NCP1-6-TPE1 to jam, but this did not animate correctly on SCADA, leading to a slower than typical resolution", "priority": "(1) Very High", "date_identified": "2025-11-07 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 1 }, { "punchlist_name": "3:1 merge code update", "description": "mcm02 by monday 11/4. mcm01 ul 1-3 done. mcm01 complete.", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - no update... Igor at BNA8", "issue_image": null, "age_days": null }, { "punchlist_name": "Estops are getting damaged on the UL lane", "description": "UL16-1, UL15-3, UL10-2 (both sides) UL8-1 , UL7-3, UL6-1 protect or relocate devices", "priority": "(2) High", "date_identified": "45965", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": null } ], "incomplete_count": 3 }, { "vendor_name": "Autstand/Beumer", "total_items": 4, "closed_count": 4, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ { "punchlist_name": "Semi induct D - light not allumintating green", "description": null, "priority": null, "date_identified": "10/15/2025", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Need further clarification\nKK 10/19 - Done", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", "description": null, "priority": null, "date_identified": "2025-10-22 00:00:00", "date_completed": "2025-11-04 00:00:00", "status": "Complete", "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", "issue_image": null, "age_days": 17 }, { "punchlist_name": "pe missing prob solve ak chute", "description": null, "priority": "(3) Medium", "date_identified": "2025-10-29 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "Completed 10/29", "issue_image": null, "age_days": 10 }, { "punchlist_name": "Bypasses are showing \"lane unavailble\" at a high rate. should always be available... is it in energy saving mode? or other reason", "description": null, "priority": null, "date_identified": "45952", "date_completed": "45965.0", "status": "Complete", "status_updates": "10/30 RC - AutStand removed rate management logic that caused Conveyor Not Ready status in SCADA. AutStand to monitor whether bypass jams increase. Beumer to adjust to-bypass discharge rate if necessary. 11/06 RC - Bypass and FL lanes now report \"full\" instead of \"not available\".", "issue_image": null, "age_days": null } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "Autstand/DCS", "total_items": 3, "closed_count": 3, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", "description": "10/17- Autstand and DCS to evaluate and make adjustmets", "priority": "(2) Hgh", "date_identified": "10/17", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "IH 10/18 Updates made to flow splitter logic to refine the window of the \"pop-up rollers\"", "issue_image": null, "age_days": null } ], "closed_items": [ { "punchlist_name": "Flow splitters are rotating boxes, potentially contributing to jams. Timing and height of the pop up rollers need to be evaluated", "description": "10/17- Autstand and DCS to evaluate and make adjustmets", "priority": "(2) Hgh", "date_identified": "10/17", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "IH 10/18 Updates made to flow splitter logic to refine the window of the \"pop-up rollers\"", "issue_image": null, "age_days": null }, { "punchlist_name": "PS collector photo eyes are not feeding into each other", "description": "PS collector photo eyes - both collectors", "priority": null, "date_identified": "10/16/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/17 - PRS photoeyes have been re-aligned and tightened", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Non-con packages with plastic securement strips are not to be ran on sorter. Packages with plastic securement strips gets caught in sorter causing it to shut down/ jam.", "description": "Non-Con sorter", "priority": null, "date_identified": "10/18/2025", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "KK 10/18 - Our system can not tell if a package has plastic securement strips", "issue_image": null, "age_days": 21 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "Beumer", "total_items": 32, "closed_count": 26, "open_count": 1, "monitor_count": 5, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ { "punchlist_name": "Lane Not Available Metric too high", "description": null, "priority": "(1) Very Hgh", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", "issue_image": null, "age_days": null } ], "very_high_priority_items": [ { "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", "description": "Bypasses were turned off several times during testing", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Monitor", "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Inductions are going directly on bellowsco", "description": "Experiencing too many items on bellow... causing sorter to stop", "priority": "(1) Very Hgh", "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 17 }, { "punchlist_name": "Carrier disabled to shut down the sorter", "description": "Sorter shutting down too often", "priority": "(1) Very Hgh", "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "30% disable threshold... confirm reenable", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Missorts", "description": "File with missorts shared.", "priority": "(1) Very Hgh", "date_identified": "2025-10-20 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", "issue_image": null, "age_days": 19 }, { "punchlist_name": "Packages are being inducted on occupied trays", "description": "Causing missorts and DBS/IBS/IOB faults that stop the sorter", "priority": "(1) Very Hgh", "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Lane Not Available Metric too high", "description": null, "priority": "(1) Very Hgh", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", "issue_image": null, "age_days": null } ], "high_priority_items": [ { "punchlist_name": "Semi-Auto Package marking X's", "description": "Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)", "priority": "(2) High", "date_identified": "10/6/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", "issue_image": null, "age_days": 33 }, { "punchlist_name": "Auto-Induct Restart", "description": "After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", "issue_image": null, "age_days": 24 }, { "punchlist_name": "False Jam ( Rest every 6 mins)", "description": "S013018", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Beumer", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", "description": "IND5B-5 (Induct platform VSB)", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Monitor", "status_updates": "10/18 - will verify Will check calibration, waiting on tool", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", "description": "Auto induct - 7d", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 will investigate", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", "description": "Chute S014072", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 will investigate", "issue_image": null, "age_days": 22 }, { "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", "description": "Bypass DA", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 - will investigate", "issue_image": null, "age_days": 22 }, { "punchlist_name": "false jam", "description": "Lane S014024", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", "issue_image": null, "age_days": 22 }, { "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", "description": "Main Sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 - need update for ops on how DBS works", "issue_image": null, "age_days": 21 }, { "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", "description": "Cells on Main sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 21 }, { "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", "description": "Is aligner working as expected? Skewed boxes triggering as oversized", "priority": "(2) High", "date_identified": "2025-10-19 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 20 }, { "punchlist_name": "Estop not reporting on BGFusion/Scada", "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", "priority": "2) High", "date_identified": "2025-10-21 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 18 } ], "closed_items": [ { "punchlist_name": "Semi-Auto Package marking X's", "description": "Remark induct point X's on conveyance in permanent material (paint, ink, tape, etc.)", "priority": "(2) High", "date_identified": "10/6/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - Beumer to start painting after sort tonight at VS-D\nVS B C A complete... VS-d ECD 10/17 night\n\n10/18 confirm if compete", "issue_image": null, "age_days": 33 }, { "punchlist_name": "VS-D Auto-Induct Jams/Faults", "description": "Training for ops on difference between jams/faults, ops seems to think all faults should clear themselves on auto-inducts, maybe something on minor piece", "priority": "(3) Medium", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - Bryan is working on similar issue at SAT9, Deepak from Amazon is helping, Jody will send people to investigate", "issue_image": "fixed finger gaurds", "age_days": 25 }, { "punchlist_name": "Throughput Limit on SCADA", "description": "Throughput Limit is being identified on SCADA and Grafana as an error code, despite not being in SFS. Determine root cause of Throughput Limits being triggered and assign them properly.", "priority": "(4) Low", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 was used for testing is now disabled", "issue_image": null, "age_days": 24 }, { "punchlist_name": "SCADA Accurate Status Reads", "description": "Beumer not sending full accurate lane status to AutStand for SCADA visualization. Beumer needs to send an updated Excel file for AutStand to update.", "priority": "(6) Complete", "date_identified": "10/14/25", "date_completed": "10/14/25", "status": "Complete", "status_updates": "10/14 - Autstand now has all of the program info from Beumer to connect statuses\n10/17 resolved", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Auto-Induct Restart", "description": "After an E-Stop and Restart, Auto-Induction didn't go through its auto clear cycle automatically, someone had to go to the local induction control station", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/17 -- related to the global start? montor\nconfirmed that it works", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Operations requested the Problem Solve chutes from A and C to be disabled since not staffed", "description": "10/17 -- Sherri asked Beumer (Bryan) to disable the 2 chutes from the sorter. Operations to advise when to re-enable", "priority": "(3) Medium", "date_identified": "10/17", "date_completed": "10/17", "status": "Complete", "status_updates": null, "issue_image": null, "age_days": null }, { "punchlist_name": "False Jam ( Rest every 6 mins)", "description": "S013018", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Beumer", "issue_image": null, "age_days": 23 }, { "punchlist_name": "BYPASS ATOC Auto induct reoccuring flase Jam", "description": null, "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Beumer", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Allocations are correct - wrong packages coming down", "description": "S014024 CHUTE", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 will investigate", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Auto induct - D back fireing packages that can go - also demissionier is off", "description": "Auto induct - 7d", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 will investigate", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Packages are being directed to the wrong end of the chutes, AA had to take jiffy and scan to D2C", "description": "Chute S014072", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 will investigate", "issue_image": null, "age_days": 22 }, { "punchlist_name": "BUEMER scada - bypass is showing "die back" in yellow and futher up the belt is showing green. There is a disconnect. Packages arent able to move through in "die back" mode but the belt after is showing green, which looks to be good but isnt", "description": "Bypass DA", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 - will investigate", "issue_image": null, "age_days": 22 }, { "punchlist_name": "false jam", "description": "Lane S014024", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/19 - Reassigned to beumer, they control crossbelt chute jams", "issue_image": null, "age_days": 22 }, { "punchlist_name": "DBS sensors - heavier packages meeting weight requirement for main sorter triggering senors; causing sorter to shutdown", "description": "Main Sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 - need update for ops on how DBS works", "issue_image": null, "age_days": 21 }, { "punchlist_name": "jiffies getting caught in belows causing sorter to shutdown", "description": "Cells on Main sorter", "priority": "(2) High", "date_identified": "10/18/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 21 }, { "punchlist_name": "Provide Bellow clearing procedures", "description": "Document the process for clearing bellows for RME", "priority": "(3) Medium", "date_identified": "2025-10-17 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 22 }, { "punchlist_name": "Air Knife over shooting takeaway conveyor", "description": "Too many packages are falling in netting. Add add'l netting ? refocus air knife?", "priority": "(3) Medium", "date_identified": "2025-10-19 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/23 - Airknife out of alignment. Beumer adjusted but requested Silman to return to site to recalibrate", "issue_image": null, "age_days": 20 }, { "punchlist_name": "At inducts evaluate why \"conveyable\" boxes are being rejected at induction", "description": "Is aligner working as expected? Skewed boxes triggering as oversized", "priority": "(2) High", "date_identified": "2025-10-19 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 20 }, { "punchlist_name": "Deep dive missorts (file shared)", "description": null, "priority": null, "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "Incomplete", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Aligner catch point on IND2C-s", "description": null, "priority": null, "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "Incomplete", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Issue with needing to reset all inducts (fault). when system starts. Need to automatically reset", "description": null, "priority": null, "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "Incomplete", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Inductions are going directly on bellowsco", "description": "Experiencing too many items on bellow... causing sorter to stop", "priority": "(1) Very Hgh", "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 17 }, { "punchlist_name": "Carrier disabled to shut down the sorter", "description": "Sorter shutting down too often", "priority": "(1) Very Hgh", "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "30% disable threshold... confirm reenable", "issue_image": null, "age_days": 17 }, { "punchlist_name": "Missorts", "description": "File with missorts shared.", "priority": "(1) Very Hgh", "date_identified": "2025-10-20 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "11/3 -- Missorts issue with chute trigger settings identified. All chutes evaluated and fixed on 10/30 will evaluate improvements with next Ops report", "issue_image": null, "age_days": 19 }, { "punchlist_name": "Estop not reporting on BGFusion/Scada", "description": "Sorter stopped could not find root cause. Estop was triggered and not communicated", "priority": "2) High", "date_identified": "2025-10-21 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 18 }, { "punchlist_name": "Packages are being inducted on occupied trays", "description": "Causing missorts and DBS/IBS/IOB faults that stop the sorter", "priority": "(1) Very Hgh", "date_identified": "2025-10-22 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/23 - Beumer updated PLC to prevent issue but did nto work. Additional logs were addeed to trace root cause of issue (10/24 @730am)", "issue_image": null, "age_days": 17 } ], "monitor_items": [ { "punchlist_name": "Bypasses Not On Due to Auto-Induct Status", "description": "Bypasses were turned off several times during testing", "priority": "(1) Very High", "date_identified": "10/14/25", "date_completed": "10/17", "status": "Monitor", "status_updates": "10/14 - Bryan to update code tomorrow\n10/15 - Bypasses had to be manually turned on when crossbelt stopped\n10/16 - Fix applied, monitor", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Diverting onto Bellows from Bypass, adjust carrier aim", "description": "Confirm divert points for auto and semi-auto inducts", "priority": "(3) Medium", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/14 - Beumer is going to work on re-aiming some of these auto-inducts, retrain ops on induction angles", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Divert Points to Pallet Chutes", "description": "Confirm divert points to pallet build chutes, light packages were landing in the wrong chutes or stuck in between", "priority": "(3) Medium", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/14 - Check the chutes that have missorts and jams at the top\n10/17 - chutes checked and made adjustments Monitor", "issue_image": null, "age_days": 25 }, { "punchlist_name": "IND2A-22 Carrier Induct Timing", "description": "Check induct firing direction and timing at IND2A-22, a few packages were observed falling off the carriers being off to the edge", "priority": "(3) Medium", "date_identified": "10/15/25", "date_completed": null, "status": "Monitor", "status_updates": "10/17 - beumer to monitor", "issue_image": "IMG_4519.jpg", "age_days": 24 }, { "punchlist_name": "Induct 5B (Bypass induct C->) rejecting packages within MTBH", "description": "IND5B-5 (Induct platform VSB)", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Monitor", "status_updates": "10/18 - will verify Will check calibration, waiting on tool", "issue_image": null, "age_days": 23 } ], "open_items": [ { "punchlist_name": "Lane Not Available Metric too high", "description": null, "priority": "(1) Very Hgh", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", "issue_image": null, "age_days": null } ], "incomplete_items": [ { "punchlist_name": "Lane Not Available Metric too high", "description": null, "priority": "(1) Very Hgh", "date_identified": null, "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - Working with Autstand conveyor ready flag as disabled ... will be addressed by full lane signal (fluidload only). Still need to do similar fix on bypass but need to evaluate when to trigger full lane (vs lane not available0", "issue_image": null, "age_days": null } ], "incomplete_count": 1 }, { "vendor_name": "Caljan", "total_items": 4, "closed_count": 4, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", "description": "OB Fluid", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", "description": null, "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Caljan", "issue_image": null, "age_days": 23 } ], "closed_items": [ { "punchlist_name": "Photoeyes at Caljan not wired properly", "description": "Photoeyes stop the line vs feeding when blocked", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "Autstand jumped out the photoeyes to get them operational\n10/17 SS contacted Caljan... waiting on date for tech", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Maxx Reach at DD 332 not working\nhttps://t.corp.amazon.com/V1969041198", "description": "OB Fluid", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "10/17 Sherri contacted Caljan and arranged for RME to have remote tech support", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Max Reach 100% PE logic is backwards All 300 and 100 DD", "description": "Outbound", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Caljan", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Max reach 119  PE at top of max reach needs to be adjusted  , also having to reset line at times for it to move", "description": null, "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "KK 10/18 - Reassigned to Caljan", "issue_image": null, "age_days": 23 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "DCS", "total_items": 25, "closed_count": 22, "open_count": 2, "monitor_count": 1, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", "priority": "(1) Very High", "date_identified": "2025-11-01 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, "age_days": 7 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 } ], "very_high_priority_items": [ { "punchlist_name": "Flow turn Belt Replacement", "description": "Flow turn belts incorrectly manufactured and need to be replaced", "priority": "(1) Very High", "date_identified": "10/10/25", "date_completed": null, "status": "Complete", "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", "issue_image": null, "age_days": 29 }, { "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", "description": null, "priority": "(1) Very High", "date_identified": "2025-10-18 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 21 }, { "punchlist_name": "UL21-24 Failed (belts and shaft)", "description": null, "priority": "(1) Very High", "date_identified": "2025-10-20 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/21/25 - repair completed", "issue_image": null, "age_days": 19 }, { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", "priority": "(1) Very High", "date_identified": "2025-11-01 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, "age_days": 7 } ], "high_priority_items": [ { "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Semi-Auto Phantom Jams", "description": "Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", "issue_image": null, "age_days": 25 }, { "punchlist_name": "NC End of Sorter Chute", "description": "Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Catch point at DD118 fluid load", "description": "10/17 -Weld failed. DCS bolted sidepan. Check other pans", "priority": "(2) High", "date_identified": "10/17", "date_completed": null, "status": "Complete", "status_updates": "10/18 - resolved", "issue_image": null, "age_days": null }, { "punchlist_name": "NC flow splitter has worn rollers", "description": "pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned", "priority": "(2) High", "date_identified": "10/17", "date_completed": null, "status": "Complete", "status_updates": "10/18 - still pending \n10/22: awaiting Down time window will take several down times to complete", "issue_image": null, "age_days": null }, { "punchlist_name": "oil leak in NON CON near chute S02-202CH", "description": "S02-202CH", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", "issue_image": null, "age_days": 24 }, { "punchlist_name": "oil leak in NON CON near chute QAA-3CH", "description": "QAA-3CH", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "No Oil Present at Chute", "issue_image": null, "age_days": 24 }, { "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", "description": "PS collector re induct chutes", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "Cannot raise belt", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", "description": "Semi induct A", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 - pending", "issue_image": null, "age_days": 22 }, { "punchlist_name": "PS chute lip is catching ps boxes", "description": "QAB-2CH", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "Pending", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Maint jack for tippers", "description": null, "priority": "(2) High", "date_identified": "10/17/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", "description": null, "priority": "(2) High", "date_identified": "2025-10-10 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches", "issue_image": null, "age_days": 29 }, { "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", "description": "upgrade the bolts", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": null }, { "punchlist_name": "PRS4-2 Motor Replacement", "description": "Motor Oreded will update when I have an ETA ( Tryignto get this overnight)", "priority": "High", "date_identified": "2025-10-26 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "Pending Ship Date", "issue_image": null, "age_days": 13 }, { "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", "description": "Catached Point in two area's Both have been completed", "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": "2025-11-05 00:00:00", "status": "Complete", "status_updates": "11/4 - Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 }, { "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", "description": "Completed", "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": "2025-11-05 00:00:00", "status": "Complete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 } ], "closed_items": [ { "punchlist_name": "Flow turn Belt Replacement", "description": "Flow turn belts incorrectly manufactured and need to be replaced", "priority": "(1) Very High", "date_identified": "10/10/25", "date_completed": null, "status": "Complete", "status_updates": "10/29 final belt replacement scheduled for midnite tonight 11/3 - all belts have been replaced", "issue_image": null, "age_days": 29 }, { "punchlist_name": "Semi-Auto Phantom Jams", "description": "Dust accumulation on the reflectors incorrectly creating jam states on the funnels leading to semi-auto inducts", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 - DCS surveyed... on going.\n10/18 Belts being cauterized to eliminate the flaying . Will update with estimated completion date 10/19 -- in process\n10/22: Inbound Completed; Working on Bypass and PS conveyance", "issue_image": null, "age_days": 25 }, { "punchlist_name": "NC End of Sorter Chute", "description": "Packages getting stuck in chute at dead plate and rollers. Need to look at a mechanical fix to eliminate issue, possibly extend the dead plate.", "priority": "(2) High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 --- Changed the PE location.. to trigger the MDR. monitor may need to add UHMW", "issue_image": null, "age_days": 24 }, { "punchlist_name": "NC Sorter Aligner", "description": "NC Sorter Aligner has a catch point at the exit, uhmw transfer plates on vertical belt and conveyor tplate", "priority": "(3) Medium", "date_identified": "10/15/25", "date_completed": "10/17", "status": "Complete", "status_updates": "10/17 - fixed.", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Catch point at DD118 fluid load", "description": "10/17 -Weld failed. DCS bolted sidepan. Check other pans", "priority": "(2) High", "date_identified": "10/17", "date_completed": null, "status": "Complete", "status_updates": "10/18 - resolved", "issue_image": null, "age_days": null }, { "punchlist_name": "NC flow splitter has worn rollers", "description": "pop up rollers on flow splitter are worn. replace wheels, assure that installation is adjusted/fine-tuned", "priority": "(2) High", "date_identified": "10/17", "date_completed": null, "status": "Complete", "status_updates": "10/18 - still pending \n10/22: awaiting Down time window will take several down times to complete", "issue_image": null, "age_days": null }, { "punchlist_name": "Add air pressure valves (autstand request to DCS)", "description": null, "priority": "(3) Medium", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": "10/18 - no update\n10/22: A waiting CR", "issue_image": null, "age_days": null }, { "punchlist_name": "oil leak in NON CON near chute S02-202CH", "description": "S02-202CH", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "No Oil Present at Chute (Fire Suppression Pipe is Leaking)", "issue_image": null, "age_days": 24 }, { "punchlist_name": "oil leak in NON CON near chute QAA-3CH", "description": "QAA-3CH", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "No Oil Present at Chute", "issue_image": null, "age_days": 24 }, { "punchlist_name": "packages being re inducted into ps bottom belt - hits the belt - needs to be raised", "description": "PS collector re induct chutes", "priority": "(2) High", "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": "Cannot raise belt", "issue_image": null, "age_days": 23 }, { "punchlist_name": "Divert arms are to high and are causing jiffys to get stuck under the arm when diverting", "description": "Semi induct A", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "10/18 - pending", "issue_image": null, "age_days": 22 }, { "punchlist_name": "PS chute lip is catching ps boxes", "description": "QAB-2CH", "priority": "(2) High", "date_identified": "10/17/2025", "date_completed": null, "status": "Complete", "status_updates": "Pending", "issue_image": null, "age_days": 22 }, { "punchlist_name": "Maint jack for tippers", "description": null, "priority": "(2) High", "date_identified": "10/17/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 - Confirmed that jack was not received/onsite here or MTN2. Asked DCS to confirm if ordered with the tippers.\n10/22: PO Pending for 1 Jack \n10/23: ETA Shipping Date of Tipper Jack is 10/31/2025", "issue_image": null, "age_days": 22 }, { "punchlist_name": "UL4-15 damaged belt", "description": null, "priority": null, "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": null }, { "punchlist_name": "PS6-3", "description": "Noisy when running, side pan is very warm to the touch", "priority": null, "date_identified": "2025-10-18 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "F14041", "issue_image": null, "age_days": 21 }, { "punchlist_name": "UL7-17 Belt needs to be replaced (again) RME installation (ripped edges, lacing)", "description": null, "priority": "(1) Very High", "date_identified": "2025-10-18 00:00:00", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 21 }, { "punchlist_name": "Non Con Chute/Maint access. Need Latch upgrade", "description": null, "priority": "(2) High", "date_identified": "2025-10-10 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10.29 SSI will be on site to evaluate /repair 10/30. 11/3 - SSI completed their evaluation, need to replace/rebuild over 40 latches", "issue_image": null, "age_days": 29 }, { "punchlist_name": "UL21-24 Failed (belts and shaft)", "description": null, "priority": "(1) Very High", "date_identified": "2025-10-20 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "10/21/25 - repair completed", "issue_image": null, "age_days": 19 }, { "punchlist_name": "Motor falling on HSQ gappers.. 2x (3:1 merge)", "description": "upgrade the bolts", "priority": "(2) High", "date_identified": null, "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": null }, { "punchlist_name": "PRS4-2 Motor Replacement", "description": "Motor Oreded will update when I have an ETA ( Tryignto get this overnight)", "priority": "High", "date_identified": "2025-10-26 00:00:00", "date_completed": null, "status": "Complete", "status_updates": "Pending Ship Date", "issue_image": null, "age_days": 13 }, { "punchlist_name": ") There is a catchpoint of bent metal that is sticking out from the tail assembly on PS10-1 where it transitions to PS11-1. This is catching polys during operation. Jesse is going to look into making proper modifications to eliminate this.", "description": "Catached Point in two area's Both have been completed", "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": "2025-11-05 00:00:00", "status": "Complete", "status_updates": "11/4 - Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 }, { "punchlist_name": "2) When product from PS10-1 is flowing towards PS11-1, there is no snowplow and instead the slide just dead ends with a corner of sidepan. I’ve asked Jesse to look into fabricating a UHMW piece that could bridge this corner to push products down onto the belt.", "description": "Completed", "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": "2025-11-05 00:00:00", "status": "Complete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 } ], "monitor_items": [ { "punchlist_name": "Semi-Auto Chute Sidepan Reinforcement", "description": "Sidepans are flimsy and need to be reinforced; when a heavy box hits the side, the guarding moves, mistakenly blocking the jam photoeye", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/17 -- investigated... no issues identified monitor\n11/3: Nothing Mechanical we can do to frim up the side guard it is stanless steel", "issue_image": null, "age_days": 25 } ], "open_items": [ { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", "priority": "(1) Very High", "date_identified": "2025-11-01 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, "age_days": 7 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 } ], "incomplete_items": [ { "punchlist_name": "NCS1-1 aligner belt failed", "description": "Belt failed prior to flow splitter. Replaced with belt from noncon 2 (using only non con 1) until belt is delivered.", "priority": "(1) Very High", "date_identified": "2025-11-01 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/3 - still waiting on belt to be delivered", "issue_image": null, "age_days": 7 }, { "punchlist_name": "3) The black UHMW strip under the belt which transitions the belt from slider bed to tail roller is too sharp and is shaving the bottom side of the belt. Jesse and his team are going to look into pulling this uhmw strip out, properly chamfering it and then re-installing.", "description": null, "priority": "(2) High", "date_identified": "2025-11-04 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": "11/4 Wes Matthews reviewed with Jesse", "issue_image": null, "age_days": 4 } ], "incomplete_count": 2 }, { "vendor_name": "DCS/Autstand", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ { "punchlist_name": "caljan at comm cable was ripped out", "description": "dock door 223", "priority": null, "date_identified": "10/16/2025", "date_completed": "2025-10-21 00:00:00", "status": "Complete", "status_updates": "KK 10/21 - Investigated the unit, did not see anything unusual. Unit is working fine", "issue_image": null, "age_days": 23 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "DCS/Flow-Turn", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { "punchlist_name": "PS3-1 merge", "description": "Shaft walked causing the belts to come off track and destroy 2 belts", "priority": "(2) High", "date_identified": "2025-10-18 00:00:00", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", "issue_image": null, "age_days": 21 } ], "closed_items": [ { "punchlist_name": "PS3-1 merge", "description": "Shaft walked causing the belts to come off track and destroy 2 belts", "priority": "(2) High", "date_identified": "2025-10-18 00:00:00", "date_completed": "2025-10-19 00:00:00", "status": "Complete", "status_updates": "AM 10/19 - DCS repaired this merge and replaced the 2 belts. This needs to be monitored", "issue_image": null, "age_days": 21 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "DCS/RME", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ { "punchlist_name": "UL7-17 Belt has a rip", "description": "Rip in belt the size of a dollar bill", "priority": null, "date_identified": "2025-10-18 00:00:00", "date_completed": "2025-10-18 00:00:00", "status": "Complete", "status_updates": "AM 10/19 - RME replaced this belt", "issue_image": null, "age_days": 21 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "Datalogic", "total_items": 5, "closed_count": 3, "open_count": 1, "monitor_count": 1, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [ { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", "priority": "(1) Very High", "date_identified": "2025-10-27 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 12 } ], "very_high_priority_items": [ { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", "priority": "(1) Very High", "date_identified": "2025-10-27 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 12 } ], "high_priority_items": [ { "punchlist_name": "High Multi-Label Read Rate", "description": "Unexpectedly high multi-read rate from scanners during LOT", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", "issue_image": null, "age_days": 25 } ], "closed_items": [ { "punchlist_name": "High Multi-Label Read Rate", "description": "Unexpectedly high multi-read rate from scanners during LOT", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/14 - Datalogic prioritzing deep dive on these issues to identify root cause\n10/17 - in process sa01 ab still has issue. investigating 10/19= Modification today, monitor 11/3 - DAta logic is reconfiguring all scan tunnels. SCA01, SCA02 complete. SCA03 and SCA04 to be completed over night 11/3", "issue_image": null, "age_days": 25 }, { "punchlist_name": "Long-Term Error Tracking Solution", "description": "Currently, manual pull of all images from Datalogic programs is required to ID issues", "priority": "(3) Medium", "date_identified": "10/8/25", "date_completed": null, "status": "Complete", "status_updates": "10/17- DL is proposes to get 2D images. Jody to follow up", "issue_image": null, "age_days": 31 }, { "punchlist_name": "Pull stats for error codes from Datalogic", "description": "Need ability to pull error code stats from Datalogic", "priority": "(3) Medium", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": "10/17 -- Jody to follow up with DL", "issue_image": null, "age_days": 25 } ], "monitor_items": [ { "punchlist_name": "No Read Rates - Trigger Timing Concerns", "description": "Confirm that the trigger timing from yesterday is fully resolved", "priority": "(5) Monitoring", "date_identified": "10/14/25", "date_completed": null, "status": "Monitor", "status_updates": "10/17 - S01 ad. trigger was moved. appears to be resolved. monitoring", "issue_image": null, "age_days": 25 } ], "open_items": [ { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", "priority": "(1) Very High", "date_identified": "2025-10-27 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 12 } ], "incomplete_items": [ { "punchlist_name": "Add DHL label to Scan tunnel valid message", "description": "DHL label was not in orignal spec. Need to be able to identify that label and filter out other barcodes.", "priority": "(1) Very High", "date_identified": "2025-10-27 00:00:00", "date_completed": null, "status": "Incomplete", "status_updates": null, "issue_image": null, "age_days": 12 } ], "incomplete_count": 1 }, { "vendor_name": "FMH/Gorbel", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ { "punchlist_name": "Maxx reach controls do not function as prescribed", "description": "All OB fluid maxxx reaches", "priority": null, "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "Gorbel and FMH on site for training/ support", "issue_image": null, "age_days": 24 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "Gorbel", "total_items": 2, "closed_count": 2, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [ { "punchlist_name": "Destuffit fault at DD225", "description": "Contact failed and estop jumped out ... could not retract/extend unit", "priority": "(1) Very High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 24 } ], "high_priority_items": [ { "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", "description": "DD218 Destuff-it", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 24 } ], "closed_items": [ { "punchlist_name": "Destuffit fault at DD225", "description": "Contact failed and estop jumped out ... could not retract/extend unit", "priority": "(1) Very High", "date_identified": "10/15/25", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 24 }, { "punchlist_name": "DD218-DESTUFF-IT not properly working packing not able to climb up", "description": "DD218 Destuff-it", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 24 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "MFO (Amazon)", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [], "closed_items": [ { "punchlist_name": "Confirm D2C is Working", "description": "Verify all D2C lanes are mapped properly", "priority": "(6) Complete", "date_identified": "10/14/25", "date_completed": "10/14/25", "status": "Complete", "status_updates": "10/18 -- complete confirmed", "issue_image": null, "age_days": 25 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "MISC", "total_items": 7, "closed_count": 7, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { "punchlist_name": "Non - Con Jam rest button -", "description": "NCPRS2-1CH", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "duplicate", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Auto inducts / By passes do not start up with scata -", "description": null, "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "resolved", "issue_image": null, "age_days": 24 } ], "closed_items": [ { "punchlist_name": "Non - Con Jam rest button -", "description": "NCPRS2-1CH", "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "duplicate", "issue_image": null, "age_days": 24 }, { "punchlist_name": "Auto inducts / By passes do not start up with scata -", "description": null, "priority": "(2) High", "date_identified": "10/15/2025", "date_completed": null, "status": "Complete", "status_updates": "resolved", "issue_image": null, "age_days": 24 }, { "punchlist_name": "supply cabinet in NON Con", "description": "NON Con", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "drop zone banner in Non Con", "description": "drop zone banner in Non Con", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "printer station at both ends in Non Con", "description": "Non Con", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "5s area for emtpy carts in Non Con", "description": "Non Con", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 }, { "punchlist_name": "Fans in Non Con", "description": "Non Con", "priority": null, "date_identified": "10/16/2025", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 23 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 }, { "vendor_name": "Startup (Amazon)", "total_items": 1, "closed_count": 1, "open_count": 0, "monitor_count": 0, "updates_24h": { "added": [], "closed": [], "changed_to_monitor": [] }, "oldest_unaddressed": [], "very_high_priority_items": [], "high_priority_items": [ { "punchlist_name": "Jam Clearing Equipment on Mezzanine", "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 25 } ], "closed_items": [ { "punchlist_name": "Jam Clearing Equipment on Mezzanine", "description": "Access issues at bypass inhibiting jam clear access for RME. Are all Cottermans installed?", "priority": "(2) High", "date_identified": "10/14/25", "date_completed": null, "status": "Complete", "status_updates": null, "issue_image": null, "age_days": 25 } ], "monitor_items": [], "open_items": [], "incomplete_items": [], "incomplete_count": 0 } ], "summary": { "total_vendors": 16, "total_items": 180, "total_closed": 156, "total_open": 7, "total_monitor": 17, "total_incomplete": 7 } }