Update UDTs, AOIs #98
@ -1,7 +1,7 @@
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<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
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<!--Varible Frequency Drive-->
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<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_APF" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T06:08:03.949Z" ContainsContext="true" ExportDate="Wed Jul 30 11:53:23 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
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<Controller Use="Context" Name="MTN6_MCM01">
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||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_APF" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:43:20.771Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:14 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
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<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
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<DataTypes Use="Context">
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<DataType Name="UDT_ALARMS_VFD" Family="NoFamily" Class="User">
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<Members>
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@ -481,7 +481,7 @@ Pressed]]>
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</DataType>
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</DataTypes>
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<AddOnInstructionDefinitions Use="Context">
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<AddOnInstructionDefinition Use="Target" Name="AOI_APF" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-07-11T06:08:03.949Z" EditedBy="LCIBATUMI\ilia.gurielidze"
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<AddOnInstructionDefinition Use="Target" Name="AOI_APF" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-08-06T12:43:20.771Z" EditedBy="LCIBATUMI\goga.abashidze"
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SoftwareRevision="v36.00">
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<Description>
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<![CDATA[Varible Frequency Drive]]>
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@ -1131,74 +1131,6 @@ Safety torque-off – loss of STO sets EStopped, mirrors it to CTRL.STS.EStopped
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Drive outputs – when Run is true the AOI drops APF_O.Stop, energises APF_O.Start, and sets the forward or reverse bit from the maintenance direction flag.
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Logging – every new Disconnect, VFD trip, Comms loss, Jam, or Full condition pushes a line into MCM.CMD.Log and increments the quantity. The line is cleared automatically when MCM echoes it back through MCM.STS.Acknowledge_Log; a global un-acknowledge re-arms the entry.
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Command bits (received by the AOI)
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The module receives CTRL.CMD.Log and Log_Quantity.
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The module receives CTRL.CMD.Acknowledge_Log and Unacknowledge_All_Logs.
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The module receives CTRL.CMD.Start and Stop_Require_Start.
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The module receives CTRL.CMD.Stop_Auto_Restart.
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The module receives CTRL.CMD.Speed_FPM.
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The module receives CTRL.CMD.Interlock.
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The module receives CTRL.CMD.Run_Up_Enabled.
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The module receives CTRL.CMD.Power_Saving_Mode_ON.
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The module receives CTRL.CMD.Jammed.
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The module receives CTRL.CMD.Encoder_Fault.
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The module receives CTRL.CMD.Full.
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The module receives CTRL.CMD.VFD_Faulted and VFD_Was_Faulted.
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The module receives CTRL.CMD.EStop_Was_Actuated.
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The module receives CTRL.CMD.Stopped_By_Stop_PB.
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The module receives MCM.STS.System_Started and System_Start_Requested.
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The module receives MCM.STS.VFD_Fault_Reset_Requested.
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The module receives MCM.STS.Setup_Motor_Speeds.
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The module receives MCM.STS.Unacknowledge_All_Logs.
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The module receives HMI.Maintenance.Maintenance_Mode.
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The module receives HMI.Maintenance.Start_PB_Pressed.
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The module receives HMI.Maintenance.Stop_PB_Pressed.
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The module receives HMI.Maintenance.Jog_PB_Pressed.
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The module receives HMI.Maintenance.Direction_PB_Pressed.
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The module receives HMI.Maintenance.Speed_FPM.
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The module receives HMI.Cycle_Time_Factor and HMI.Speed_At_30rev.
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Status bits (set by the AOI)
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The module sets CTRL.STS.Log and Log_Quantity.
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The module sets CTRL.STS.Acknowledge_Log and Unacknowledge_All_Logs.
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The module sets CTRL.STS.MCM_Started.
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The module sets CTRL.STS.Running.
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The module sets CTRL.STS.Enabled.
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The module sets CTRL.STS.Interlock.
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The module sets CTRL.STS.In_Power_Saving_Mode.
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The module sets CTRL.STS.Maintenance_Mode.
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The module sets CTRL.STS.Encoder_Fault.
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The module sets CTRL.STS.Jammed.
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The module sets CTRL.STS.VFD_Faulted.
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The module sets CTRL.STS.VFD_Fault_Reset_Required.
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The module sets CTRL.STS.Communication_Faulted.
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The module sets CTRL.STS.EStopped.
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The module sets CTRL.STS.Current_Speed.
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The module sets CTRL.STS.Requested_Speed.
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HMI bits
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The HMI exchanges HMI.Maintenance.Maintenance_Mode.
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The HMI exchanges HMI.Maintenance.Start_PB_Pressed.
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The HMI exchanges HMI.Maintenance.Stop_PB_Pressed.
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The HMI exchanges HMI.Maintenance.Jog_PB_Pressed.
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The HMI exchanges HMI.Maintenance.Direction_PB_Pressed.
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The HMI exchanges HMI.Maintenance.Speed_FPM.
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The HMI displays HMI.STATE (values 0, 1, 2, 3, 4, 5, 6, 61, 7, 8, 9, 13, 14, 131 as defined above).
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The HMI displays HMI.FPM, HMI.Amperage, HMI.Voltage, and HMI.Velocity.
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The HMI displays HMI.VFD_Type, HMI.Communication_Fault_Code, HMI.VFD_Fault_Code, and HMI.Last_VFD_Fault_Code.
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The HMI displays HMI.Maintenance.Buttons_State and HMI.Maintenance.Direction.
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Alarm bits
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HMI.Alarm.Disconnected is raised when Disconnected is true.
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HMI.Alarm.Communication_Faulted is raised when Communication_Faulted is true.
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HMI.Alarm.VFD_Fault is raised when VFD_Faulted is true.
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HMI.Alarm.VFD_Reset_Required is raised when VFD_Fault_Reset_Required is true while VFD_Faulted is false.
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HMI.Alarm.Jammed is raised when Jammed is true.
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HMI.Alarm.Full is raised when Full is true.
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HMI.Alarm.Maintenance_Mode is raised while Maintenance_Mode is active.
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]]>
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</Comment>
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<Text>
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@ -1638,8 +1570,6 @@ HMI.Alarm.Maintenance_Mode is raised while Maintenance_Mode is active.
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<Routine Name="Prescan" Type="RLL"/>
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</Routines>
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<Dependencies>
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<Dependency Type="DataType" Name="AB:35_APF_Drive:I:1"/>
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<Dependency Type="DataType" Name="AB:35_APF_Drive:O:1"/>
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<Dependency Type="DataType" Name="UDT_CTRL_VFD"/>
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<Dependency Type="DataType" Name="UDT_CTRL_IO_BLOCK"/>
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<Dependency Type="DataType" Name="UDT_HMI_VFD"/>
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@ -1,6 +1,6 @@
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<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
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<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_CB_MONITOR" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-18T18:10:52.482Z" ContainsContext="true" ExportDate="Wed Jul 30 11:53:27 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
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<Controller Use="Context" Name="MTN6_MCM01">
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<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_CB_MONITOR" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T13:11:33.874Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:20 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
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<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
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<DataTypes Use="Context">
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<DataType Name="UDT_ALARMS_CB_MONITOR" Family="NoFamily" Class="User">
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<Members>
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@ -160,7 +160,7 @@
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</DataType>
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</DataTypes>
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<AddOnInstructionDefinitions Use="Context">
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<AddOnInstructionDefinition Use="Target" Name="AOI_CB_MONITOR" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-18T13:53:53.330Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-18T18:10:52.482Z" EditedBy="LCIBATUMI\ilia.gurielidze"
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<AddOnInstructionDefinition Use="Target" Name="AOI_CB_MONITOR" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-18T13:53:53.330Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T13:11:33.874Z" EditedBy="LCIBATUMI\ilia.gurielidze"
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SoftwareRevision="v36.00">
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<Parameters>
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<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
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@ -407,157 +407,168 @@
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<Routine Name="Logic" Type="RLL">
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<RLLContent>
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<Rung Number="0" Type="N">
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<Comment>
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<![CDATA[PDP Circuit Breaker Monitoring AOI
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Sends gneral and specific to CB Alarms to SCADA when the CB Fault is present
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Sends the Power Branch Fault to MCM that can be reset on MCM
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]]>
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</Comment>
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<Text>
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<![CDATA[XIO(IO_Block_Comm_Fault)[XIC(CB1_I) ,XIC(CB2_I) ,XIC(CB3_I) ,XIC(CB4_I) ,XIC(CB5_I) ,XIC(CB6_I) ,XIC(CB7_I) ,XIC(CB8_I) ,XIC(CB9_I) ,XIC(CB10_I) ,XIC(CB11_I) ,XIC(CB12_I) ,XIC(CB13_I) ,XIC(CB14_I) ,XIC(CB15_I) ,XIC(CB16_I) ,XIC(CB17_I) ,XIC(CB18_I) ,XIC(CB19_I) ,XIC(CB20_I) ,XIC(CB21_I) ,XIC(CB22_I) ,XIC(CB23_I) ,XIC(CB24_I) ,XIC(CB25_I) ,XIC(CB26_I) ]OTE(Power_Branch_Fault);]]>
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<![CDATA[NOP();]]>
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</Text>
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</Rung>
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<Rung Number="1" Type="N">
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<Text>
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<![CDATA[XIC(Power_Branch_Fault)[OTE(CTRL.STS.Power_Branch_Fault) ,OTL(MCM.CMD.Power_Branch_Fault) ];]]>
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<![CDATA[XIO(IO_Block_Comm_Fault)[XIC(CB1_I) ,XIC(CB2_I) ,XIC(CB3_I) ,XIC(CB4_I) ,XIC(CB5_I) ,XIC(CB6_I) ,XIC(CB7_I) ,XIC(CB8_I) ,XIC(CB9_I) ,XIC(CB10_I) ,XIC(CB11_I) ,XIC(CB12_I) ,XIC(CB13_I) ,XIC(CB14_I) ,XIC(CB15_I) ,XIC(CB16_I) ,XIC(CB17_I) ,XIC(CB18_I) ,XIC(CB19_I) ,XIC(CB20_I) ,XIC(CB21_I) ,XIC(CB22_I) ,XIC(CB23_I) ,XIC(CB24_I) ,XIC(CB25_I) ,XIC(CB26_I) ]OTE(Power_Branch_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="2" Type="N">
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<Text>
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<![CDATA[XIC(MCM.CMD.Power_Branch_Fault)XIO(Power_Branch_Fault)OTL(MCM.CMD.Power_Branch_Was_Faulted);]]>
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<![CDATA[XIC(Power_Branch_Fault)[OTE(CTRL.STS.Power_Branch_Fault) ,OTL(MCM.CMD.Power_Branch_Fault) ];]]>
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</Text>
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</Rung>
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<Rung Number="3" Type="N">
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<Text>
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<![CDATA[XIC(MCM.STS.Power_Branch_Fault_Reset_Requested)XIO(Power_Branch_Fault)OTU(MCM.CMD.Power_Branch_Fault);]]>
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<![CDATA[XIC(MCM.CMD.Power_Branch_Fault)XIO(Power_Branch_Fault)OTL(MCM.CMD.Power_Branch_Was_Faulted);]]>
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</Text>
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</Rung>
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<Rung Number="4" Type="N">
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<Text>
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<![CDATA[XIC(Power_Branch_Fault)OTE(HMI.Alarm.Power_Branch_Fault);]]>
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<![CDATA[XIC(MCM.STS.Power_Branch_Fault_Reset_Requested)XIO(Power_Branch_Fault)OTU(MCM.CMD.Power_Branch_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="5" Type="N">
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<Text>
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<![CDATA[XIC(CB1_I)OTE(HMI.Alarm.CB1_Fault);]]>
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<![CDATA[XIC(Power_Branch_Fault)OTE(HMI.Alarm.Power_Branch_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="6" Type="N">
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<Text>
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<![CDATA[XIC(CB2_I)OTE(HMI.Alarm.CB2_Fault);]]>
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<![CDATA[XIC(CB1_I)OTE(HMI.Alarm.CB1_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="7" Type="N">
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<Text>
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<![CDATA[XIC(CB3_I)OTE(HMI.Alarm.CB3_Fault);]]>
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<![CDATA[XIC(CB2_I)OTE(HMI.Alarm.CB2_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="8" Type="N">
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<Text>
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<![CDATA[XIC(CB4_I)OTE(HMI.Alarm.CB4_Fault);]]>
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<![CDATA[XIC(CB3_I)OTE(HMI.Alarm.CB3_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="9" Type="N">
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<Text>
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<![CDATA[XIC(CB5_I)OTE(HMI.Alarm.CB5_Fault);]]>
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<![CDATA[XIC(CB4_I)OTE(HMI.Alarm.CB4_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="10" Type="N">
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<Text>
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<![CDATA[XIC(CB6_I)OTE(HMI.Alarm.CB6_Fault);]]>
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<![CDATA[XIC(CB5_I)OTE(HMI.Alarm.CB5_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="11" Type="N">
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<Text>
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<![CDATA[XIC(CB7_I)OTE(HMI.Alarm.CB7_Fault);]]>
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<![CDATA[XIC(CB6_I)OTE(HMI.Alarm.CB6_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="12" Type="N">
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<Text>
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<![CDATA[XIC(CB8_I)OTE(HMI.Alarm.CB8_Fault);]]>
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<![CDATA[XIC(CB7_I)OTE(HMI.Alarm.CB7_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="13" Type="N">
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<Text>
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<![CDATA[XIC(CB9_I)OTE(HMI.Alarm.CB9_Fault);]]>
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<![CDATA[XIC(CB8_I)OTE(HMI.Alarm.CB8_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="14" Type="N">
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<Text>
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<![CDATA[XIC(CB10_I)OTE(HMI.Alarm.CB10_Fault);]]>
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<![CDATA[XIC(CB9_I)OTE(HMI.Alarm.CB9_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="15" Type="N">
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<Text>
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<![CDATA[XIC(CB11_I)OTE(HMI.Alarm.CB11_Fault);]]>
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<![CDATA[XIC(CB10_I)OTE(HMI.Alarm.CB10_Fault);]]>
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</Text>
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||||
</Rung>
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<Rung Number="16" Type="N">
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<Text>
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||||
<![CDATA[XIC(CB12_I)OTE(HMI.Alarm.CB12_Fault);]]>
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<![CDATA[XIC(CB11_I)OTE(HMI.Alarm.CB11_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="17" Type="N">
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<Text>
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||||
<![CDATA[XIC(CB13_I)OTE(HMI.Alarm.CB13_Fault);]]>
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<![CDATA[XIC(CB12_I)OTE(HMI.Alarm.CB12_Fault);]]>
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</Text>
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</Rung>
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<Rung Number="18" Type="N">
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<Text>
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<![CDATA[XIC(CB14_I)OTE(HMI.Alarm.CB14_Fault);]]>
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||||
<![CDATA[XIC(CB13_I)OTE(HMI.Alarm.CB13_Fault);]]>
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||||
</Text>
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||||
</Rung>
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||||
<Rung Number="19" Type="N">
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||||
<Text>
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||||
<![CDATA[XIC(CB15_I)OTE(HMI.Alarm.CB15_Fault);]]>
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||||
<![CDATA[XIC(CB14_I)OTE(HMI.Alarm.CB14_Fault);]]>
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||||
</Text>
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||||
</Rung>
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||||
<Rung Number="20" Type="N">
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||||
<Text>
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||||
<![CDATA[XIC(CB16_I)OTE(HMI.Alarm.CB16_Fault);]]>
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||||
<![CDATA[XIC(CB15_I)OTE(HMI.Alarm.CB15_Fault);]]>
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||||
</Text>
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||||
</Rung>
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||||
<Rung Number="21" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB17_I)OTE(HMI.Alarm.CB17_Fault);]]>
|
||||
<![CDATA[XIC(CB16_I)OTE(HMI.Alarm.CB16_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="22" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB18_I)OTE(HMI.Alarm.CB18_Fault);]]>
|
||||
<![CDATA[XIC(CB17_I)OTE(HMI.Alarm.CB17_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="23" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB19_I)OTE(HMI.Alarm.CB19_Fault);]]>
|
||||
<![CDATA[XIC(CB18_I)OTE(HMI.Alarm.CB18_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="24" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB20_I)OTE(HMI.Alarm.CB20_Fault);]]>
|
||||
<![CDATA[XIC(CB19_I)OTE(HMI.Alarm.CB19_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="25" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB21_I)OTE(HMI.Alarm.CB21_Fault);]]>
|
||||
<![CDATA[XIC(CB20_I)OTE(HMI.Alarm.CB20_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="26" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB22_I)OTE(HMI.Alarm.CB22_Fault);]]>
|
||||
<![CDATA[XIC(CB21_I)OTE(HMI.Alarm.CB21_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="27" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB23_I)OTE(HMI.Alarm.CB23_Fault);]]>
|
||||
<![CDATA[XIC(CB22_I)OTE(HMI.Alarm.CB22_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="28" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB24_I)OTE(HMI.Alarm.CB24_Fault);]]>
|
||||
<![CDATA[XIC(CB23_I)OTE(HMI.Alarm.CB23_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="29" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB25_I)OTE(HMI.Alarm.CB25_Fault);]]>
|
||||
<![CDATA[XIC(CB24_I)OTE(HMI.Alarm.CB24_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="30" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB25_I)OTE(HMI.Alarm.CB25_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="31" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB26_I)OTE(HMI.Alarm.CB26_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_D2C_CHUTE" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-07-31T06:29:40.092Z" ContainsContext="true" ExportDate="Thu Jul 31 10:30:44 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="D2C">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_D2C_CHUTE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:46:24.455Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:25 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="Banner_ZMX_Data" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -583,7 +583,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -683,7 +684,8 @@
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="Banner_ZMX_Control" Revision="1.2" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-12-21T15:11:52.057Z" CreatedBy="DUKE\jpreisen" EditedDate="2025-07-08T19:24:45.725Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="Banner_ZMX_Control" Class="Standard" Revision="1.2" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-12-21T15:11:52.057Z" CreatedBy="DUKE\jpreisen" EditedDate="2025-07-08T19:24:45.725Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<RevisionNote>
|
||||
<![CDATA[Cyclic operation timing adjusted. Now waits 600 msecs instead of 300 after Cyclic Bit is turned on. Also the error timer is now 5 seconds instead of 3.]]>
|
||||
</RevisionNote>
|
||||
@ -1153,8 +1155,8 @@ Not Available at thsi time.]]>
|
||||
<Dependency Type="DataType" Name="Banner_ZMX_Data"/>
|
||||
</Dependencies>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_D2C_CHUTE" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-03T10:55:21.713Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-31T06:29:40.092Z" EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_D2C_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-03T10:55:21.713Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T12:46:24.455Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -1730,41 +1732,6 @@ When Ready is high the sorter diverts cartons to this chute.
|
||||
|
||||
Jam handling
|
||||
A jam reported by the upstream station latches Jammed and blocks Ready; the jam is cleared by Station.STS.Jam_Reset_Requested.
|
||||
|
||||
HMI.STATE codes
|
||||
0 disabled 1 no container 2 ready-to-enable 3 enabled 4 half-full 5 full 6 jammed.
|
||||
|
||||
Command bits (received)
|
||||
Station & system Station.STS.Jammed Station.STS.Jam_Reset_Requested DPM.STS.Communication_Faulted
|
||||
Banner block ZMX_* (raw I/O and status via Banner_ZMX_Control)
|
||||
Operator GS_PB_I HMI.GS_PB HMI.TimeOut
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Jammed CTRL.STS.Half_Full CTRL.STS.Full
|
||||
CTRL.STS.Enabled CTRL.STS.Ready
|
||||
Busy Done Bin_Error Cyclic_Error Comms_Error
|
||||
Tall_Shuttle_Present Cart_Present Short_Shuttle_Present No_Container
|
||||
Half_Full Full Ready_To_Be_Enabled Enabled Ready
|
||||
B_Beacon_Segment_Animation_O G_Beacon_Segment_Animation_O GS_PB_Light_O
|
||||
|
||||
HMI bits
|
||||
HMI.GS_PB
|
||||
HMI.TimeOut
|
||||
HMI.STATE
|
||||
HMI.Alarms.Disabled Half_Full Full Jammed GS_PB_Pressed No_Container
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarms.Disabled – chute disabled
|
||||
|
||||
HMI.Alarms.Half_Full – half-full latched
|
||||
|
||||
HMI.Alarms.Full – full latched
|
||||
|
||||
HMI.Alarms.Jammed – jammed latched
|
||||
|
||||
HMI.Alarms.GS_PB_Pressed – green-start PB held
|
||||
|
||||
HMI.Alarms.No_Container – no container present
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,7 +1,7 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--DATA POWER MODULE-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_DPM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T06:08:04.500Z" ContainsContext="true" ExportDate="Wed Jul 30 11:53:32 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_DPM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:44:47.324Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:29 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_IO_BLOCK" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -151,8 +151,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_DPM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-07-11T06:08:04.500Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_DPM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-08-06T12:44:47.324Z"
|
||||
EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[DATA POWER MODULE]]>
|
||||
</Description>
|
||||
@ -312,21 +312,6 @@ If the same line later appears in MCM.STS.Acknowledge_Log, the routine latches A
|
||||
|
||||
The command bit MCM.STS.Unacknowledge_All_Logs resets the Acknowledge latch, guaranteeing that the next loss of communication will produce a fresh message.
|
||||
|
||||
Command bits
|
||||
The routine receives Communication_Fault from its own port monitor.
|
||||
The routine receives EN4TR_Communication_Fault from the rack adapter.
|
||||
The routine receives MCM.STS.Unacknowledge_All_Logs to clear the acknowledge latch.
|
||||
|
||||
Status bits
|
||||
The routine sets Communication_Faulted when either link is down.
|
||||
The routine sets CTRL.STS.Communication_Faulted with the same value.
|
||||
|
||||
HMI bits
|
||||
The HMI displays HMI.STATE as 0 for healthy and 1 for faulted.
|
||||
The HMI raises HMI.Alarm.Communication_Faulted only while Communication_Faulted is true and EN4TR_Communication_Fault is false.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Communication_Faulted whenever the switch itself loses communication and the EN4TR adapter is still online.
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,7 +1,7 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--ENCODER-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_ENCODER" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-18T18:31:26.977Z" ContainsContext="true" ExportDate="Wed Jul 30 11:53:37 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_ENCODER" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T13:13:46.473Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:33 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_ENCODER" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -252,7 +252,7 @@ Stopped by Station Stop PushButton]]>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_ENCODER" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-07-18T18:31:26.977Z"
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_ENCODER" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-08-06T13:13:46.473Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[ENCODER]]>
|
||||
@ -420,6 +420,17 @@ Stopped by Station Stop PushButton]]>
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Encoder AOI
|
||||
Sends Encoder Fault to the Upstream and Downstream Conveyors
|
||||
Sends Alarm to SCADA
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[The Encoder sends a pulse each time Conveyor moves by 1 Inch
|
||||
|
||||
|
||||
@ -429,12 +440,12 @@ Stopped by Station Stop PushButton]]>
|
||||
<![CDATA[XIC(Encoder_Pulse_I)CTU(Encoder_Pulse_CTU,?,?);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Speed_Timer.DN)TON(Speed_Timer,?,?);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Rung Number="3" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Coveyor's Speed Formula
|
||||
Inches Per Second * 5 = Feet Per Minute
|
||||
@ -444,27 +455,27 @@ Inches Per Second * 5 = Feet Per Minute
|
||||
<![CDATA[XIC(Speed_Timer.DN)MUL(Encoder_Pulse_CTU.ACC,5,Conveyor_Speed)CLR(Encoder_Pulse_CTU.ACC);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Rung Number="4" Type="N">
|
||||
<Text>
|
||||
<![CDATA[MUL(Conveyor.STS.Current_Speed,Low_Speed_In_Percentages,Low_Speed)DIV(Low_Speed,100,Low_Speed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[LT(Conveyor_Speed,Low_Speed)TON(Low_Speed_Timer,?,?)XIC(Low_Speed_Timer.DN)XIO(Encoder_Faulted)OTL(Encoder_Faulted);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Conveyor.STS.MCM_JR_PB_Pressed)XIC(Encoder_Faulted)OTU(Encoder_Faulted);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Rung Number="7" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Encoder_Faulted)MOVE(' Encoder Fault',Concatenated_String)CONCAT(HMI.Name,Concatenated_String,Conveyor.CMD.Log)[OTE(CTRL.STS.Encoder_Fault) ,OTL(Conveyor.CMD.Encoder_Fault) ,OTL(Upstream_Conveyor.CMD.Stop_Auto_Restart) ,OTL(Downstream_Conveyor.CMD.Stop_Auto_Restart) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Rung Number="8" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Encoder_Faulted)OTE(HMI.Alarm.Encoder_Faulted);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_EXTENDO" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-07-31T06:27:00.557Z" ContainsContext="true" ExportDate="Thu Jul 31 10:28:33 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="BaseProgram">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_EXTENDO" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T13:07:47.495Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:40 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="Caljan_PNMF_UDT_Input" Family="NoFamily" Class="User">
|
||||
<Description>
|
||||
@ -423,11 +423,8 @@
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Name" DataType="STRING" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="EX_Type" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[0 - Normal 1 - FMH Extendo]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZUDT_HMI_EX12" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="EX_Type" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_HMI_EX12" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
</Members>
|
||||
<Dependencies>
|
||||
<Dependency Type="DataType" Name="UDT_ALARMS_EXTENDO"/>
|
||||
@ -435,8 +432,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_EXTENDO" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-24T07:04:00.824Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-07-31T06:27:00.557Z" EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_EXTENDO" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-24T07:04:00.824Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-08-06T13:07:47.495Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -450,8 +447,8 @@
|
||||
</Parameter>
|
||||
<Parameter Name="HMI" TagType="Base" DataType="UDT_HMI_EXTENDO" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="CTRL" TagType="Base" DataType="UDT_CTRL_EXTENDO" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_O" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_7E6CF713:I:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_I" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_78F5E13D:O:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_O" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_F94A7390:I:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_I" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_DD7B81FB:O:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="MCM" TagType="Base" DataType="UDT_CTRL_MCM" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="DPM" TagType="Base" DataType="UDT_CTRL_IO_BLOCK" Usage="InOut" Required="true" Visible="true" Constant="false">
|
||||
<Description>
|
||||
@ -793,61 +790,6 @@ If loading is not allowed the stop bit Caljan_Input.Belt_Stop is asserted.
|
||||
|
||||
Running feedback –
|
||||
When Caljan_Output.Ready_to_Receive is true the AOI sets Running and mirrors the state to CTRL.STS.Running.
|
||||
|
||||
Operating modes and status flags –
|
||||
Caljan_Output.Front_EMS → Loading Mode
|
||||
Caljan_Output.Customer_EMS → Unloading Mode
|
||||
Caljan_Output.Belt_Accumulation → Power Saving Mode
|
||||
Caljan_Output.Rear_EMS → E-Stopped
|
||||
Caljan_Output.Aopen_Active → Aopen Active
|
||||
Caljan_Output.Fully_Retracted / Fully_Extended → positional flags.
|
||||
|
||||
Logging –
|
||||
New occurrences of communication fault or full belt push a formatted string into MCM.CMD.Log and increment the quantity counter.
|
||||
The entry self-clears when MCM.STS.Acknowledge_Log echoes the same text.
|
||||
MCM.STS.Unacknowledge_All_Logs re-arms every latch so a repeat fault is re-logged.
|
||||
|
||||
HMI state code –
|
||||
0 loading not allowed 1 loading allowed 2 running
|
||||
3 full 4 communication fault 5 Extendo faulted 6 E-Stop
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Interlock
|
||||
CTRL.CMD.Run_Up_Enabled
|
||||
MCM.STS.System_Started
|
||||
MCM.STS.VFD_Fault_Reset_Requested
|
||||
DPM.STS.Communication_Faulted
|
||||
HMI.PEC_Override_PB
|
||||
HMI.Extendo_Faults_Reset_PB
|
||||
MCM.STS.Unacknowledge_All_Logs
|
||||
MCM.STS.Acknowledge_Log (comparison for auto-clear)
|
||||
MCM.CMD.Log / Log_Quantity (target for new entries)
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Interlock
|
||||
CTRL.STS.Allow_Loading
|
||||
CTRL.STS.Running
|
||||
|
||||
Extendo_Faulted Extendo_Faulted_Reset_Required
|
||||
Communication_Faulted No_Interlock
|
||||
Loading_Mode Unloading_Mode Power_Saving_Mode
|
||||
Aopen_Active Fully_Retracted Fully_Extended
|
||||
|
||||
HMI bits
|
||||
The HMI displays and/or exchanges—
|
||||
|
||||
HMI.Loading_Mode
|
||||
HMI.Unloading_Mode
|
||||
HMI.Power_Saving_Mode
|
||||
HMI.Aopen_Active
|
||||
HMI.Fully_Retracted
|
||||
HMI.Fully_Extended
|
||||
HMI.STATE
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Full – raised when Full is true.
|
||||
HMI.Alarm.Communication_Faulted – raised when Communication Faulted is true.
|
||||
HMI.Alarm.Extendo_Faulted – raised when Extendo Faulted is true.
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
@ -1064,7 +1006,7 @@ HMI.Alarm.Extendo_Faulted – raised when Extendo Faulted is true.
|
||||
</Rung>
|
||||
<Rung Number="40" Type="N">
|
||||
<Text>
|
||||
<![CDATA[MOVE(0,HMI.EX_Type);]]>
|
||||
<![CDATA[AFI()OTE(HMI.EX_Type);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
</RLLContent>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_FLIP_FLOP" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-05-21T10:05:03.350Z" ContainsContext="true" ExportDate="Wed Jul 23 13:24:34 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_FLIP_FLOP" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-05-21T10:05:03.350Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:43 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
|
||||
@ -1,7 +1,7 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--FULL PHOTOEYE-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_FPE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T10:05:07.475Z" ContainsContext="true" ExportDate="Wed Jul 30 11:53:50 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_FPE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:47:11.869Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:45 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_PE" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -280,8 +280,8 @@ Stopped by Station Stop PushButton]]>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_FPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-07-11T10:05:07.475Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_FPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-08-06T12:47:11.869Z"
|
||||
EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[FULL PHOTOEYE]]>
|
||||
</Description>
|
||||
@ -420,29 +420,6 @@ On the first scan of each full condition the routine writes “<Device HMI.Name>
|
||||
The entry self-clears when the same line appears in MCM.STS.Acknowledge_Log; an Unacknowledge All Logs command re-arms the latch so the next pile-up is re-logged.
|
||||
|
||||
HMI.Alarm.Full is asserted for the duration of the full condition.
|
||||
|
||||
Command bits (received)
|
||||
Clear_I – photo-eye input
|
||||
Parent_Comm_Faulted
|
||||
Conveyor.STS.Maintenance_Mode
|
||||
HMI.TimeOut
|
||||
MCM.STS.Unacknowledge_All_Logs
|
||||
MCM.STS.Acknowledge_Log
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Blocked
|
||||
CTRL.STS.Full
|
||||
Blocked
|
||||
Full
|
||||
Beacon_Light_O (blue)
|
||||
|
||||
HMI bits
|
||||
HMI.TimeOut – seconds before a block becomes full
|
||||
HMI.Alarm.Full – true while Full is latched
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Full – raised whenever Full is true.
|
||||
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_IO_BLOCK" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T06:08:01.895Z" ContainsContext="true" ExportDate="Wed Jul 30 11:53:57 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_IO_BLOCK" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:47:27.176Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:47 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_IO_BLOCK" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -150,8 +150,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_IO_BLOCK" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-07-11T06:08:01.895Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_IO_BLOCK" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-08-06T12:47:27.176Z"
|
||||
EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -284,24 +284,7 @@ An HMI alarm is produced only when IOBlock itself is faulted while the parent re
|
||||
|
||||
When a loss occurs, the routine constructs a log line such as “<Block HMI.Name> — Lost Communication”, places it in MCM.CMD.Log, and increments MCM.CMD.Log_Quantity.
|
||||
If that exact line later appears in MCM.STS.Acknowledge_Log, IOBlock latches Acknowledge and clears the entry to keep the log concise.
|
||||
The command MCM.STS.Unacknowledge_All_Logs resets the latch so the next fault generates a fresh message.
|
||||
|
||||
Command bits
|
||||
The routine receives Communication_Fault from its own interface monitor.
|
||||
The routine receives Parent.STS.Communication_Faulted from the immediate upstream device.
|
||||
The routine receives MCM.STS.Unacknowledge_All_Logs to clear the acknowledge latch.
|
||||
|
||||
Status bits
|
||||
The routine sets Communication_Faulted when either the local or parent link is down.
|
||||
The routine sets CTRL.STS.Communication_Faulted with the same value.
|
||||
|
||||
HMI bits
|
||||
The HMI displays HMI.STATE as 0 while links are healthy and 1 while any link is lost.
|
||||
The HMI raises HMI.Alarm.Communication_Faulted only while Communication_Faulted is true and Parent.STS.Communication_Faulted is false.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Communication_Faulted whenever IOBlock itself loses communication and the parent link is still online.
|
||||
]]>
|
||||
The command MCM.STS.Unacknowledge_All_Logs resets the latch so the next fault generates a fresh message.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[XIC(Communication_Fault) ,XIC(Parent.STS.Communication_Faulted) ][OTE(Communication_Faulted) ,OTE(CTRL.STS.Communication_Faulted) ];]]>
|
||||
|
||||
@ -1,7 +1,7 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--JAM PHOTOEYE-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_JPE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T06:08:02.513Z" ContainsContext="true" ExportDate="Wed Jul 30 11:54:00 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_JPE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:47:54.500Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:49 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_PE" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -117,9 +117,9 @@
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_S5" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Member Name="JR_PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[PushButton Light For/From Partner Stations]]>
|
||||
<![CDATA[Jam Reset Push Button Light]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Jam_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="1" ExternalAccess="Read/Write">
|
||||
@ -452,8 +452,8 @@ Stopped by Station Stop PushButton]]>
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_JPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-07-11T06:08:02.513Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_JPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-08-06T12:47:54.500Z"
|
||||
EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[JAM PHOTOEYE]]>
|
||||
</Description>
|
||||
@ -658,37 +658,7 @@ The entry self-clears when the same text appears in MCM.STS.Acknowledge_Log; MCM
|
||||
|
||||
Run-up enable
|
||||
If the downstream photo-eye (Run_Up_PE) is clear and the conveyor interlock is on, the bit Run_Up latches and the AOI asserts Conveyor.CMD.Run_Up_Enabled so the upstream conveyor can empty itself.
|
||||
Run Up unlatches if the eye blocks again or the Jam re-appears.
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Jammed
|
||||
CTRL.CMD.Sorter_JPE_Blocked (Run_Up_PE)
|
||||
Conveyor.STS.Running
|
||||
Conveyor.STS.Maintenance_Mode
|
||||
Conveyor.STS.Interlock
|
||||
Conveyor.STS.MCM_Started
|
||||
Parent_Comm_Faulted
|
||||
Station.STS.Jam_Reset
|
||||
HMI.TimeOut
|
||||
MCM.STS.Unacknowledge_All_Logs
|
||||
MCM.STS.Acknowledge_Log
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Blocked
|
||||
CTRL.STS.Jammed
|
||||
Conveyor.CMD.Jammed
|
||||
Station.CMD.Jammed
|
||||
Conveyor.CMD.Run_Up_Enabled
|
||||
Beacon_Light_O (flash/solid/off)
|
||||
|
||||
HMI bits
|
||||
HMI.TimeOut (seconds before a block becomes a Jam)
|
||||
HMI.STATE is not used; the HMI shows live beacon and alarm indicators.
|
||||
HMI.Alarm.Jammed is set while Jammed is true.
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Jammed – asserted whenever Jammed is latched.
|
||||
]]>
|
||||
Run Up unlatches if the eye blocks again or the Jam re-appears.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[MUL(HMI.TimeOut,1000,Jam_Timer.PRE);]]>
|
||||
|
||||
@ -1,7 +1,7 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--MAIN CONTROL MODULE-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_MCM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T10:00:19.267Z" ContainsContext="true" ExportDate="Wed Jul 30 11:54:10 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_MCM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:48:37.223Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:52 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_MCM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -270,8 +270,8 @@ Faulted]]>
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_MCM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2018-11-09T20:08:51.991Z" CreatedBy="Rob-PC\Rob" EditedDate="2025-07-11T10:00:19.267Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_MCM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2018-11-09T20:08:51.991Z" CreatedBy="Rob-PC\Rob" EditedDate="2025-08-06T12:48:37.223Z"
|
||||
EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[MAIN CONTROL MODULE]]>
|
||||
</Description>
|
||||
@ -689,9 +689,7 @@ Faulted]]>
|
||||
<Comment>
|
||||
<![CDATA[MCM – Main Control Module
|
||||
|
||||
This module acts as the central logbook and primary interfac for the subsystem.
|
||||
Every AOI that detects a fault concatenates an explanatory string ( “<Device> — <Fault Text>” ) and pushes it into the MCM control log. The log word CTRL.CMD.Log carries the message, while CTRL.CMD.Log_Quantity increments the running count. The MCM mirrors both values to CTRL.STS.Log and CTRL.STS.Log_Quantity so the operator panel can display them.
|
||||
At the same time, the MCM keeps an internal Acknowledge latch: each AOI pulses Un-acknowledge so that any new or persisting fault keeps resurfacing until the operator cycles through and acknowledges it. This ensures that fresh problems never scroll off the list unnoticed.
|
||||
This module acts as the central logbook and primary interface for the subsystem.
|
||||
|
||||
The module asserts System_Started whenever a start command is present and all interlocks—Stop command, every E-Stop, and the fire relay—are healthy; both coils drop the instant any interlock fails.
|
||||
|
||||
@ -705,84 +703,7 @@ Indicator lamps behave as follows:
|
||||
Each push-button transmits a four-state value to the HMI: state 1 idle/dark, state 2 lit, state 3 pressed-lit, and state 4 pressed-dark.
|
||||
Start_PB_LT_O lights whenever the system is running.
|
||||
|
||||
HMI.STATE cascade – the lower move wins:
|
||||
• System_Started true writes 9.
|
||||
• System_Started false writes 0.
|
||||
• Motor_Was_Faulted writes 1.
|
||||
• Power_Branch_Was_Faulted writes 2.
|
||||
• Low_Air_Pressure_Fault_Was_Present writes 3.
|
||||
• Encoder_Fault writes 4.
|
||||
• Jam_Fault writes 5.
|
||||
• Communication_Faulted writes 6.
|
||||
• EStop_Was_Actuated writes 7.
|
||||
• EStopped_Locally writes 8 and has the highest priority.
|
||||
|
||||
When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system.
|
||||
|
||||
A housekeeping section clears the command word each scan and unlatches all momentary HMI bits, making every press a clean one-shot.
|
||||
|
||||
Command bits
|
||||
The module receives CTRL.CMD.Log.
|
||||
The module receives CTRL.CMD.Log_Quantity.
|
||||
The module receives CTRL.CMD.Acknowledge_Log.
|
||||
The module receives CTRL.CMD.Unacknowledge_All_Logs.
|
||||
The module receives CTRL.CMD.VFD_Was_Faulted.
|
||||
The module receives CTRL.CMD.Power_Branch_Was_Faulted.
|
||||
The module receives CTRL.CMD.Low_Air_Pressure_Fault_Was_Present.
|
||||
The module receives CTRL.CMD.Encoder_Fault.
|
||||
The module receives CTRL.CMD.Jam_Fault.
|
||||
The module receives CTRL.CMD.Communication_Faulted.
|
||||
The module receives CTRL.CMD.EStop_Was_Actuated.
|
||||
The module receives CTRL.CMD.VFD_Faulted.
|
||||
The module receives CTRL.CMD.EStop_Actuated.
|
||||
The module receives CTRL.CMD.Low_Air_Pressure_Fault.
|
||||
The module receives CTRL.CMD.Power_Branch_Fault.
|
||||
|
||||
Status bits
|
||||
The module sets CTRL.STS.Log.
|
||||
The module sets CTRL.STS.Log_Quantity.
|
||||
The module sets CTRL.STS.Acknowledge_Log.
|
||||
The module sets CTRL.STS.Unacknowledge_All_Logs.
|
||||
The module sets CTRL.STS.Communication_Faulted.
|
||||
The module sets CTRL.STS.System_Started.
|
||||
The module sets CTRL.STS.System_Start_Requested.
|
||||
The module sets CTRL.STS.Setup_Motor_Speeds.
|
||||
The module sets CTRL.STS.VFD_Fault_Reset_Requested.
|
||||
The module sets CTRL.STS.Power_Branch_Fault_Reset_Requested.
|
||||
The module sets CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested.
|
||||
The module sets CTRL.STS.Jam_Reset_Requested.
|
||||
|
||||
HMI bits
|
||||
The HMI exchanges HMI.Start_PB.
|
||||
The HMI exchanges HMI.Stop_PB.
|
||||
The HMI exchanges HMI.Setup_Motor_Speeds.
|
||||
The HMI exchanges HMI.Motor_Fault_Reset_PB.
|
||||
The HMI exchanges HMI.Power_Branch_Fault_Reset_PB.
|
||||
The HMI exchanges HMI.Low_Air_Pressure_Reset_PB.
|
||||
The HMI exchanges HMI.Jam_Restart_PB.
|
||||
The HMI displays HMI.STATE.
|
||||
The HMI displays HMI.Start_PB_STATE.
|
||||
The HMI displays HMI.Motor_Fault_Reset_PB_STATE.
|
||||
The HMI displays HMI.Power_Branch_Fault_Reset_PB_STATE.
|
||||
The HMI displays HMI.Low_Air_Pressure_Reset_PB_STATE.
|
||||
The HMI displays HMI.Jam_Restart_PB_STATE.
|
||||
The HMI displays HMI.EStop_Actuated_LT.
|
||||
The HMI displays HMI.Local_Estop_LT.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Start_PB_Pressed.
|
||||
The system raises HMI.Alarm.Stop_PB_Pressed.
|
||||
The system raises HMI.Alarm.Motor_Fault_Reset_PB_Pressed.
|
||||
The system raises HMI.Alarm.Jam_Restart_PB_Pressed.
|
||||
The system raises HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed.
|
||||
The system raises HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed.
|
||||
The system raises HMI.Alarm.UPS_Battery_Fault.
|
||||
The system raises HMI.Alarm.On_UPS_Battery.
|
||||
The system raises HMI.Alarm.UPS_Battery_Low.
|
||||
The system raises HMI.Alarm.NAT_Switch_Fault.
|
||||
The system raises HMI.Alarm.Fire_Relay_De_Energized.
|
||||
The system raises HMI.Alarm.EStopped_Locally.
|
||||
]]>
|
||||
When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[COP(CTRL.CMD.Log,CTRL.STS.Log,1) MOVE(CTRL.CMD.Log_Quantity,CTRL.STS.Log_Quantity) ,XIC(CTRL.CMD.Acknowledge_Log) COP(CTRL.CMD.Log,CTRL.STS.Acknowledge_Log,1) ,XIC(CTRL.CMD.Unacknowledge_All_Logs) OTE(CTRL.STS.Unacknowledge_All_Logs) ];]]>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_PB_CHUTE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-11T03:46:55.995Z" ContainsContext="true" ExportDate="Wed Jul 23 13:25:33 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MCM04_Chute_Load">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_PB_CHUTE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:51:07.787Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:55 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_PB_CHUTE" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -266,7 +266,7 @@
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_PB_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:06:58.311Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-11T03:46:55.995Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_PB_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:06:58.311Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T12:51:07.787Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -512,49 +512,6 @@ Releasing the button de-energises the solenoid and clears the state.
|
||||
Beacon summary
|
||||
Blue 0 = off 1 = solid (half-full) 2 = flash (full)
|
||||
Green 0 = off 1 = flash (chute enabled)
|
||||
|
||||
HMI.STATE
|
||||
0 disabled 1 enabled 2 half-full 3 full 4 jammed
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Jammed (cleared each scan)
|
||||
Station.STS.Jammed
|
||||
Station.STS.Jam_Reset_Requested
|
||||
IO_Block_Communication_Fault
|
||||
Half_Full_I
|
||||
Full_I
|
||||
PR_PB_I
|
||||
HMI.Enable_Chute_PB
|
||||
HMI.TimeOut
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Enabled
|
||||
CTRL.STS.Half_Full
|
||||
CTRL.STS.Full
|
||||
CTRL.STS.Jammed
|
||||
CTRL.STS.Ready
|
||||
Disabled
|
||||
Half_Full
|
||||
Full
|
||||
Jammed
|
||||
Ready
|
||||
Solenoid_O
|
||||
B_Beacon_Segment_Animation (blue)
|
||||
G_Beacon_Segment_Animation (green)
|
||||
|
||||
HMI bits
|
||||
HMI.Enable_Chute_PB
|
||||
HMI.TimeOut
|
||||
HMI.STATE
|
||||
HMI.PR_PB_STATE
|
||||
HMI.Chute_Type (set to 2)
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarms.Disabled – chute is disabled
|
||||
HMI.Alarms.Half_Full – half-full condition latched
|
||||
HMI.Alarms.Full – full condition latched
|
||||
HMI.Alarms.Jam – jammed condition latched
|
||||
HMI.Alarms.PR_PB_Pressed – package-release button held
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_PMM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-18T14:50:08.259Z" ContainsContext="true" ExportDate="Wed Jul 30 11:54:15 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_PMM" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T13:16:30.854Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:57 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_PMM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -39,7 +39,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_PMM" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-15T11:44:04.434Z" CreatedBy="LCIBATUMI\guga.kakhadze" EditedDate="2025-07-18T14:50:08.259Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_PMM" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-15T11:44:04.434Z" CreatedBy="LCIBATUMI\guga.kakhadze" EditedDate="2025-08-06T13:16:30.854Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -107,16 +107,26 @@
|
||||
<Routine Name="Logic" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Power Measurement Monitor AOI
|
||||
Sends Inforamtion to SCADA about Total Power Consumption, Kilo Wats Per Hour, Maximum Power recorded and PMM module Fault
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[XIC(PMM_Input1.ConnectionFaulted) ,XIC(Parent_Comm_Fault) ]OTE(Communication_Fault);]]>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIO(Communication_Fault) ,XIO(PMM_Fault_I) ]MOVE(PMM_Input2.TotalRealPower,HMI.PMM_Total_Power)MOVE(PMM_Input3.kWhConsumed,HMI.PMM_KWH_Consumed)MOVE(PMM_Input4.MaxTotalRealPwr,HMI.PMM_Max_Total_Power);]]>
|
||||
<![CDATA[[XIC(PMM_Input1.ConnectionFaulted) ,XIC(Parent_Comm_Fault) ]OTE(Communication_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIO(Communication_Fault) ,XIO(PMM_Fault_I) ]MOVE(PMM_Input2.TotalRealPower,HMI.PMM_Total_Power)MOVE(PMM_Input3.kWhConsumed,HMI.PMM_KWH_Consumed)MOVE(PMM_Input4.MaxTotalRealPwr,HMI.PMM_Max_Total_Power);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Running
|
||||
]]>
|
||||
@ -125,7 +135,7 @@
|
||||
<![CDATA[XIO(Communication_Fault)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Rung Number="4" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Communication Faulted
|
||||
]]>
|
||||
@ -134,12 +144,12 @@
|
||||
<![CDATA[XIC(Communication_Fault)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Communication_Fault)XIO(Parent_Comm_Fault)OTE(HMI.Alarm.PMM_Communication_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Communication_Fault)XIO(Parent_Comm_Fault)OTE(HMI.Alarm.PMM_Fault);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_RACK" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-18T09:18:50.916Z" ContainsContext="true" ExportDate="Wed Jul 30 11:54:19 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_RACK" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T12:49:36.842Z" ContainsContext="true" ExportDate="Thu Aug 07 10:28:59 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_RACK" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -21,7 +21,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_RACK" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-01T16:12:10.151Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-07-18T09:18:50.916Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_RACK" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-01T16:12:10.151Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-08-06T12:49:36.842Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -125,27 +125,7 @@ The routine now monitors four modules in the local rack: an EN4TR communication
|
||||
For each module it executes a GSV Module FaultCode; whenever the reported code is non-zero the routine sets a matching _Faulted coil.
|
||||
|
||||
All three I/O modules (Slots 5, 6, 7) drive individual HMI alarms exactly as before.
|
||||
If the EN4TR in Slot 2 is faulted the routine also energises HMI.Alarm.Slot5_IB16_Faulted, using that alarm as a generic “rack interface fault” so the operator is alerted even when the downstream modules cannot report their own status.
|
||||
|
||||
Command bits
|
||||
No external command bits are required; the monitor runs continuously.
|
||||
|
||||
Status bits
|
||||
The routine sets Slot2_EN4TR_Faulted when the EN4TR adapter in Slot 2 reports a fault.
|
||||
The routine sets Slot5_IB16_Faulted when the IB16 module in Slot 5 reports a fault.
|
||||
The routine sets Slot6_OB16E_Faulted when the OB16E module in Slot 6 reports a fault.
|
||||
The routine sets Slot7_IB16S_Faulted when the IB16S module in Slot 7 reports a fault.
|
||||
|
||||
HMI bits
|
||||
The HMI displays HMI.Alarm.Slot5_IB16_Faulted whenever either Slot2_EN4TR_Faulted or Slot5_IB16_Faulted is true.
|
||||
The HMI displays HMI.Alarm.Slot6_OB16E_Faulted whenever Slot6_OB16E_Faulted is true.
|
||||
The HMI displays HMI.Alarm.Slot7_IB16S_Faulted whenever Slot7_IB16S_Faulted is true.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Slot5_IB16_Faulted when the EN4TR adapter in Slot 2 is faulted or when the IB16 module in Slot 5 is faulted.
|
||||
The system raises HMI.Alarm.Slot6_OB16E_Faulted when the OB16E module in Slot 6 is faulted.
|
||||
The system raises HMI.Alarm.Slot7_IB16S_Faulted when the IB16S module in Slot 7 is faulted.
|
||||
]]>
|
||||
If the EN4TR in Slot 2 is faulted the routine also energises HMI.Alarm.Slot5_IB16_Faulted, using that alarm as a generic “rack interface fault” so the operator is alerted even when the downstream modules cannot report their own status.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[GSV(Module,Slot5_IB16,FaultCode,Slot5_IB16_Fault_Code)NE(Slot5_IB16_Fault_Code,0)OTE(Slot5_IB16_Faulted);]]>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_STATION_JR_CHUTE" TargetType="AddOnInstructionDefinition" TargetRevision="1.0 " TargetLastEdited="2025-07-30T06:18:11.167Z" ContainsContext="true" ExportDate="Thu Jul 31 10:32:41 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="D2C">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_STATION_JR_CHUTE" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T13:17:51.151Z" ContainsContext="true" ExportDate="Thu Aug 07 10:29:01 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_STATION_JR_CHUTE" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -65,7 +65,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -165,8 +166,8 @@
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_STATION_JR_CHUTE" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:33:51.746Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-30T06:18:11.167Z" EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_STATION_JR_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:33:51.746Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T13:17:51.151Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -264,41 +265,52 @@
|
||||
<Routine Name="Logic" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Sorter Jam Reser Station
|
||||
Resets the Jam on Set of Chutes
|
||||
Controls Amber Beacon Segment and Jam Reset PushButton Light
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(JR_PB_I) XIO(HMI.JR_PB) XIC(Jammed) ][OTL(Jammed) ,OTL(CTRL.STS.Jammed) ];]]>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jammed)OTE(JR_PB_LT_O);]]>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(JR_PB_I) XIO(HMI.JR_PB) XIC(Jammed) ][OTL(Jammed) ,OTL(CTRL.STS.Jammed) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)[OTE(CTRL.STS.Jam_Reset_Requested) ,OTE(Jam_Reset_Requested) ];]]>
|
||||
<![CDATA[XIC(Jammed)OTE(JR_PB_LT_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jam_Reset_Requested)[OTU(Jammed) ,OTU(CTRL.STS.Jammed) ];]]>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)[OTE(CTRL.STS.Jam_Reset_Requested) ,OTE(Jam_Reset_Requested) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jammed)MOVE(2,A_Beacon_Segment_Animation_O);]]>
|
||||
<![CDATA[XIC(Jam_Reset_Requested)[OTU(Jammed) ,OTU(CTRL.STS.Jammed) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)MOVE(1,A_Beacon_Segment_Animation_O);]]>
|
||||
<![CDATA[XIC(Jammed)MOVE(2,A_Beacon_Segment_Animation_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Jammed)MOVE(0,A_Beacon_Segment_Animation_O);]]>
|
||||
<![CDATA[XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)MOVE(1,A_Beacon_Segment_Animation_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Jammed)MOVE(0,A_Beacon_Segment_Animation_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[ALARMS
|
||||
]]>
|
||||
@ -307,7 +319,7 @@
|
||||
<![CDATA[XIC(JR_PB_I)OTE(HMI.Alarm.Pressed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Rung Number="9" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[STATE
|
||||
]]>
|
||||
@ -316,22 +328,22 @@
|
||||
<![CDATA[XIO(JR_PB_LT_O)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="9" Type="N">
|
||||
<Rung Number="10" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(JR_PB_LT_O)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="10" Type="N">
|
||||
<Rung Number="11" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIO(JR_PB_LT_O)MOVE(2,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="11" Type="N">
|
||||
<Rung Number="12" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIC(JR_PB_LT_O)MOVE(3,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="12" Type="N">
|
||||
<Rung Number="13" Type="N">
|
||||
<Text>
|
||||
<![CDATA[OTU(HMI.JR_PB)OTU(CTRL.CMD.Sorter_JPE_Blocked)OTU(CTRL.CMD.Jammed);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,8 +1,8 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--JAM RESET STATION PUSH BUTTON
|
||||
-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_STATION_JR_PB" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-07-29T10:11:12.041Z" ContainsContext="true" ExportDate="Wed Jul 30 11:54:30 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="AOI_STATION_JR_PB" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.0 " TargetLastEdited="2025-08-06T13:08:17.272Z" ContainsContext="true" ExportDate="Thu Aug 07 10:29:03 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_ALARMS_STATION" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -17,7 +17,7 @@
|
||||
<![CDATA[Conveyor Stopped]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Pressed" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Member Name="Pressed" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_ALARMS0" BitNumber="2" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Button Pressed]]>
|
||||
</Description>
|
||||
@ -78,9 +78,9 @@
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_S5" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Member Name="JR_PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[PushButton Light For/From Partner Stations]]>
|
||||
<![CDATA[Jam Reset Push Button Light]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Jam_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="1" ExternalAccess="Read/Write">
|
||||
@ -131,8 +131,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_STATION_JR_PB" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:10:22.337Z" CreatedBy="Not Available" EditedDate="2025-07-29T10:11:12.041Z"
|
||||
EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Use="Target" Name="AOI_STATION_JR_PB" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:10:22.337Z" CreatedBy="Not Available" EditedDate="2025-08-06T13:08:17.272Z"
|
||||
EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[JAM RESET STATION PUSH BUTTON
|
||||
]]>
|
||||
@ -219,7 +219,7 @@
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Station Jam-Reset Push-Button (GEM Reset)
|
||||
<![CDATA[Station Jam-Reset Push-Button
|
||||
|
||||
This module handles the local Jam-Reset push-button (JR PB) and its HMI counterpart.
|
||||
|
||||
@ -231,39 +231,7 @@ Reset action – A one-shot examines three parallel reset sources:
|
||||
– Partner.STS.Jam_Reset (reset requested from the adjacent conveyor).
|
||||
On the rising edge it pulses CTRL.STS.Jam_Reset for one scan and clears the HMI command bit; this pulse lets the downstream AOI retract its photo-eye and clear the jam.
|
||||
|
||||
Lamp control – The lamp is solid while CTRL.CMD.Jammed is true; once the jam clears the lamp drops.
|
||||
|
||||
Button states for HMI.STATE
|
||||
0 idle, lamp off 1 idle, lamp on
|
||||
2 pressed, lamp on 3 pressed, lamp off
|
||||
The pressed states win if both conditions are true simultaneously.
|
||||
|
||||
Alarm – When the physical push-button is pressed the AOI sets HMI.Alarm.Pressed so the operator log shows the event.
|
||||
|
||||
After every cycle the AOI clears CTRL.CMD.Jammed and blanks CTRL.CMD.Log so a new jam can generate a fresh log entry.
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Log
|
||||
CTRL.CMD.Jammed
|
||||
HMI.JR_PB
|
||||
Partner.STS.Jam_Reset
|
||||
Partner.STS.JR_PB_LT
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Log
|
||||
CTRL.STS.Jam_Reset
|
||||
CTRL.STS.JR_PB_LT
|
||||
JR_PB_LT_O (lamp output)
|
||||
Jammed (local copy of CTRL.CMD.Jammed)
|
||||
|
||||
HMI bits
|
||||
HMI.JR_PB (command)
|
||||
HMI.STATE (0, 1, 2, 3 as above)
|
||||
HMI.Alarm.Pressed (set while JR_PB_I is true)
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is pressed.
|
||||
]]>
|
||||
Lamp control – The lamp is solid while CTRL.CMD.Jammed is true; once the jam clears the lamp drops.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[COP(CTRL.CMD.Log,CTRL.STS.Log,1);]]>
|
||||
@ -276,7 +244,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(Jammed) XIC(Partner.STS.PB_LT) ][OTE(JR_PB_LT_O) ,OTE(CTRL.STS.PB_LT) ];]]>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(Jammed) XIC(Partner.STS.JR_PB_LT) ][OTE(JR_PB_LT_O) ,OTE(CTRL.STS.JR_PB_LT) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
@ -295,15 +263,10 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(JR_PB_I)MOVE(0,HMI.Alarm.Pressed);]]>
|
||||
<![CDATA[XIC(JR_PB_I)OTE(HMI.Alarm.Pressed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(JR_PB_I)MOVE(1,HMI.Alarm.Pressed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Colors of Animation
|
||||
]]>
|
||||
@ -312,7 +275,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Rung Number="7" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Gray
|
||||
]]>
|
||||
@ -321,7 +284,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIO(JR_PB_LT_O)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="9" Type="N">
|
||||
<Rung Number="8" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[White
|
||||
]]>
|
||||
@ -330,7 +293,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIC(JR_PB_LT_O)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="10" Type="N">
|
||||
<Rung Number="9" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Yellow
|
||||
]]>
|
||||
@ -339,7 +302,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIO(JR_PB_LT_O)[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]MOVE(3,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="11" Type="N">
|
||||
<Rung Number="10" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Green
|
||||
]]>
|
||||
@ -348,7 +311,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIC(JR_PB_LT_O)[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]MOVE(2,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="12" Type="N">
|
||||
<Rung Number="11" Type="N">
|
||||
<Text>
|
||||
<![CDATA[COP(Empty_String,CTRL.CMD.Log,1)OTU(CTRL.CMD.Jammed);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="Banner_ZMX_Control" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.2 " TargetLastEdited="2025-07-08T19:24:45.725Z" ContainsContext="true" ExportDate="Tue Jul 29 17:07:01 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MCM04_Chute_Load">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="Banner_ZMX_Control" TargetType="AddOnInstructionDefinition" TargetClass="Standard" TargetRevision="1.2 " TargetLastEdited="2025-07-08T19:24:45.725Z" ContainsContext="true" ExportDate="Thu Aug 07 10:29:07 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="Banner_ZMX_Data" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
|
||||
138173
PLC/MCMs/MCM05_CHUTE_LOAD.L5X
Normal file
138173
PLC/MCMs/MCM05_CHUTE_LOAD.L5X
Normal file
File diff suppressed because one or more lines are too long
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_VFD" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:32:20 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_VFD" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:37:19 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_IO_BLOCK" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -492,7 +492,7 @@ Pressed]]>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_APF" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-07-11T06:08:03.949Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
<AddOnInstructionDefinition Name="AOI_APF" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-05-17T10:35:36.642Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-08-06T12:43:20.771Z" EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Description>
|
||||
<![CDATA[Varible Frequency Drive]]>
|
||||
@ -1142,74 +1142,6 @@ Safety torque-off – loss of STO sets EStopped, mirrors it to CTRL.STS.EStopped
|
||||
Drive outputs – when Run is true the AOI drops APF_O.Stop, energises APF_O.Start, and sets the forward or reverse bit from the maintenance direction flag.
|
||||
|
||||
Logging – every new Disconnect, VFD trip, Comms loss, Jam, or Full condition pushes a line into MCM.CMD.Log and increments the quantity. The line is cleared automatically when MCM echoes it back through MCM.STS.Acknowledge_Log; a global un-acknowledge re-arms the entry.
|
||||
|
||||
Command bits (received by the AOI)
|
||||
The module receives CTRL.CMD.Log and Log_Quantity.
|
||||
The module receives CTRL.CMD.Acknowledge_Log and Unacknowledge_All_Logs.
|
||||
The module receives CTRL.CMD.Start and Stop_Require_Start.
|
||||
The module receives CTRL.CMD.Stop_Auto_Restart.
|
||||
The module receives CTRL.CMD.Speed_FPM.
|
||||
The module receives CTRL.CMD.Interlock.
|
||||
The module receives CTRL.CMD.Run_Up_Enabled.
|
||||
The module receives CTRL.CMD.Power_Saving_Mode_ON.
|
||||
The module receives CTRL.CMD.Jammed.
|
||||
The module receives CTRL.CMD.Encoder_Fault.
|
||||
The module receives CTRL.CMD.Full.
|
||||
The module receives CTRL.CMD.VFD_Faulted and VFD_Was_Faulted.
|
||||
The module receives CTRL.CMD.EStop_Was_Actuated.
|
||||
The module receives CTRL.CMD.Stopped_By_Stop_PB.
|
||||
|
||||
The module receives MCM.STS.System_Started and System_Start_Requested.
|
||||
The module receives MCM.STS.VFD_Fault_Reset_Requested.
|
||||
The module receives MCM.STS.Setup_Motor_Speeds.
|
||||
The module receives MCM.STS.Unacknowledge_All_Logs.
|
||||
|
||||
The module receives HMI.Maintenance.Maintenance_Mode.
|
||||
The module receives HMI.Maintenance.Start_PB_Pressed.
|
||||
The module receives HMI.Maintenance.Stop_PB_Pressed.
|
||||
The module receives HMI.Maintenance.Jog_PB_Pressed.
|
||||
The module receives HMI.Maintenance.Direction_PB_Pressed.
|
||||
The module receives HMI.Maintenance.Speed_FPM.
|
||||
The module receives HMI.Cycle_Time_Factor and HMI.Speed_At_30rev.
|
||||
|
||||
Status bits (set by the AOI)
|
||||
The module sets CTRL.STS.Log and Log_Quantity.
|
||||
The module sets CTRL.STS.Acknowledge_Log and Unacknowledge_All_Logs.
|
||||
The module sets CTRL.STS.MCM_Started.
|
||||
The module sets CTRL.STS.Running.
|
||||
The module sets CTRL.STS.Enabled.
|
||||
The module sets CTRL.STS.Interlock.
|
||||
The module sets CTRL.STS.In_Power_Saving_Mode.
|
||||
The module sets CTRL.STS.Maintenance_Mode.
|
||||
The module sets CTRL.STS.Encoder_Fault.
|
||||
The module sets CTRL.STS.Jammed.
|
||||
The module sets CTRL.STS.VFD_Faulted.
|
||||
The module sets CTRL.STS.VFD_Fault_Reset_Required.
|
||||
The module sets CTRL.STS.Communication_Faulted.
|
||||
The module sets CTRL.STS.EStopped.
|
||||
The module sets CTRL.STS.Current_Speed.
|
||||
The module sets CTRL.STS.Requested_Speed.
|
||||
|
||||
HMI bits
|
||||
The HMI exchanges HMI.Maintenance.Maintenance_Mode.
|
||||
The HMI exchanges HMI.Maintenance.Start_PB_Pressed.
|
||||
The HMI exchanges HMI.Maintenance.Stop_PB_Pressed.
|
||||
The HMI exchanges HMI.Maintenance.Jog_PB_Pressed.
|
||||
The HMI exchanges HMI.Maintenance.Direction_PB_Pressed.
|
||||
The HMI exchanges HMI.Maintenance.Speed_FPM.
|
||||
The HMI displays HMI.STATE (values 0, 1, 2, 3, 4, 5, 6, 61, 7, 8, 9, 13, 14, 131 as defined above).
|
||||
The HMI displays HMI.FPM, HMI.Amperage, HMI.Voltage, and HMI.Velocity.
|
||||
The HMI displays HMI.VFD_Type, HMI.Communication_Fault_Code, HMI.VFD_Fault_Code, and HMI.Last_VFD_Fault_Code.
|
||||
The HMI displays HMI.Maintenance.Buttons_State and HMI.Maintenance.Direction.
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Disconnected is raised when Disconnected is true.
|
||||
HMI.Alarm.Communication_Faulted is raised when Communication_Faulted is true.
|
||||
HMI.Alarm.VFD_Fault is raised when VFD_Faulted is true.
|
||||
HMI.Alarm.VFD_Reset_Required is raised when VFD_Fault_Reset_Required is true while VFD_Faulted is false.
|
||||
HMI.Alarm.Jammed is raised when Jammed is true.
|
||||
HMI.Alarm.Full is raised when Full is true.
|
||||
HMI.Alarm.Maintenance_Mode is raised while Maintenance_Mode is active.
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="Banner_ZMX_Data" TargetType="DataType" ContainsContext="true" ExportDate="Tue Jul 29 17:05:56 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="D2C">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="Banner_ZMX_Data" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:30:34 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="Banner_ZMX_Data" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_CB_MONITOR" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:27:29 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_CB_MONITOR" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:31:04 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_MCM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -172,7 +172,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_CB_MONITOR" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-18T13:53:53.330Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-18T18:10:52.482Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
<AddOnInstructionDefinition Name="AOI_CB_MONITOR" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-18T13:53:53.330Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T13:11:33.874Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -419,157 +419,168 @@
|
||||
<Routine Name="Logic" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[PDP Circuit Breaker Monitoring AOI
|
||||
Sends gneral and specific to CB Alarms to SCADA when the CB Fault is present
|
||||
Sends the Power Branch Fault to MCM that can be reset on MCM
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[XIO(IO_Block_Comm_Fault)[XIC(CB1_I) ,XIC(CB2_I) ,XIC(CB3_I) ,XIC(CB4_I) ,XIC(CB5_I) ,XIC(CB6_I) ,XIC(CB7_I) ,XIC(CB8_I) ,XIC(CB9_I) ,XIC(CB10_I) ,XIC(CB11_I) ,XIC(CB12_I) ,XIC(CB13_I) ,XIC(CB14_I) ,XIC(CB15_I) ,XIC(CB16_I) ,XIC(CB17_I) ,XIC(CB18_I) ,XIC(CB19_I) ,XIC(CB20_I) ,XIC(CB21_I) ,XIC(CB22_I) ,XIC(CB23_I) ,XIC(CB24_I) ,XIC(CB25_I) ,XIC(CB26_I) ]OTE(Power_Branch_Fault);]]>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Power_Branch_Fault)[OTE(CTRL.STS.Power_Branch_Fault) ,OTL(MCM.CMD.Power_Branch_Fault) ];]]>
|
||||
<![CDATA[XIO(IO_Block_Comm_Fault)[XIC(CB1_I) ,XIC(CB2_I) ,XIC(CB3_I) ,XIC(CB4_I) ,XIC(CB5_I) ,XIC(CB6_I) ,XIC(CB7_I) ,XIC(CB8_I) ,XIC(CB9_I) ,XIC(CB10_I) ,XIC(CB11_I) ,XIC(CB12_I) ,XIC(CB13_I) ,XIC(CB14_I) ,XIC(CB15_I) ,XIC(CB16_I) ,XIC(CB17_I) ,XIC(CB18_I) ,XIC(CB19_I) ,XIC(CB20_I) ,XIC(CB21_I) ,XIC(CB22_I) ,XIC(CB23_I) ,XIC(CB24_I) ,XIC(CB25_I) ,XIC(CB26_I) ]OTE(Power_Branch_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(MCM.CMD.Power_Branch_Fault)XIO(Power_Branch_Fault)OTL(MCM.CMD.Power_Branch_Was_Faulted);]]>
|
||||
<![CDATA[XIC(Power_Branch_Fault)[OTE(CTRL.STS.Power_Branch_Fault) ,OTL(MCM.CMD.Power_Branch_Fault) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(MCM.STS.Power_Branch_Fault_Reset_Requested)XIO(Power_Branch_Fault)OTU(MCM.CMD.Power_Branch_Fault);]]>
|
||||
<![CDATA[XIC(MCM.CMD.Power_Branch_Fault)XIO(Power_Branch_Fault)OTL(MCM.CMD.Power_Branch_Was_Faulted);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Power_Branch_Fault)OTE(HMI.Alarm.Power_Branch_Fault);]]>
|
||||
<![CDATA[XIC(MCM.STS.Power_Branch_Fault_Reset_Requested)XIO(Power_Branch_Fault)OTU(MCM.CMD.Power_Branch_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB1_I)OTE(HMI.Alarm.CB1_Fault);]]>
|
||||
<![CDATA[XIC(Power_Branch_Fault)OTE(HMI.Alarm.Power_Branch_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB2_I)OTE(HMI.Alarm.CB2_Fault);]]>
|
||||
<![CDATA[XIC(CB1_I)OTE(HMI.Alarm.CB1_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB3_I)OTE(HMI.Alarm.CB3_Fault);]]>
|
||||
<![CDATA[XIC(CB2_I)OTE(HMI.Alarm.CB2_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB4_I)OTE(HMI.Alarm.CB4_Fault);]]>
|
||||
<![CDATA[XIC(CB3_I)OTE(HMI.Alarm.CB3_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="9" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB5_I)OTE(HMI.Alarm.CB5_Fault);]]>
|
||||
<![CDATA[XIC(CB4_I)OTE(HMI.Alarm.CB4_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="10" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB6_I)OTE(HMI.Alarm.CB6_Fault);]]>
|
||||
<![CDATA[XIC(CB5_I)OTE(HMI.Alarm.CB5_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="11" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB7_I)OTE(HMI.Alarm.CB7_Fault);]]>
|
||||
<![CDATA[XIC(CB6_I)OTE(HMI.Alarm.CB6_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="12" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB8_I)OTE(HMI.Alarm.CB8_Fault);]]>
|
||||
<![CDATA[XIC(CB7_I)OTE(HMI.Alarm.CB7_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="13" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB9_I)OTE(HMI.Alarm.CB9_Fault);]]>
|
||||
<![CDATA[XIC(CB8_I)OTE(HMI.Alarm.CB8_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="14" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB10_I)OTE(HMI.Alarm.CB10_Fault);]]>
|
||||
<![CDATA[XIC(CB9_I)OTE(HMI.Alarm.CB9_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="15" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB11_I)OTE(HMI.Alarm.CB11_Fault);]]>
|
||||
<![CDATA[XIC(CB10_I)OTE(HMI.Alarm.CB10_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="16" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB12_I)OTE(HMI.Alarm.CB12_Fault);]]>
|
||||
<![CDATA[XIC(CB11_I)OTE(HMI.Alarm.CB11_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="17" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB13_I)OTE(HMI.Alarm.CB13_Fault);]]>
|
||||
<![CDATA[XIC(CB12_I)OTE(HMI.Alarm.CB12_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="18" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB14_I)OTE(HMI.Alarm.CB14_Fault);]]>
|
||||
<![CDATA[XIC(CB13_I)OTE(HMI.Alarm.CB13_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="19" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB15_I)OTE(HMI.Alarm.CB15_Fault);]]>
|
||||
<![CDATA[XIC(CB14_I)OTE(HMI.Alarm.CB14_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="20" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB16_I)OTE(HMI.Alarm.CB16_Fault);]]>
|
||||
<![CDATA[XIC(CB15_I)OTE(HMI.Alarm.CB15_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="21" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB17_I)OTE(HMI.Alarm.CB17_Fault);]]>
|
||||
<![CDATA[XIC(CB16_I)OTE(HMI.Alarm.CB16_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="22" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB18_I)OTE(HMI.Alarm.CB18_Fault);]]>
|
||||
<![CDATA[XIC(CB17_I)OTE(HMI.Alarm.CB17_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="23" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB19_I)OTE(HMI.Alarm.CB19_Fault);]]>
|
||||
<![CDATA[XIC(CB18_I)OTE(HMI.Alarm.CB18_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="24" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB20_I)OTE(HMI.Alarm.CB20_Fault);]]>
|
||||
<![CDATA[XIC(CB19_I)OTE(HMI.Alarm.CB19_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="25" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB21_I)OTE(HMI.Alarm.CB21_Fault);]]>
|
||||
<![CDATA[XIC(CB20_I)OTE(HMI.Alarm.CB20_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="26" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB22_I)OTE(HMI.Alarm.CB22_Fault);]]>
|
||||
<![CDATA[XIC(CB21_I)OTE(HMI.Alarm.CB21_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="27" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB23_I)OTE(HMI.Alarm.CB23_Fault);]]>
|
||||
<![CDATA[XIC(CB22_I)OTE(HMI.Alarm.CB22_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="28" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB24_I)OTE(HMI.Alarm.CB24_Fault);]]>
|
||||
<![CDATA[XIC(CB23_I)OTE(HMI.Alarm.CB23_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="29" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB25_I)OTE(HMI.Alarm.CB25_Fault);]]>
|
||||
<![CDATA[XIC(CB24_I)OTE(HMI.Alarm.CB24_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="30" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB25_I)OTE(HMI.Alarm.CB25_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="31" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(CB26_I)OTE(HMI.Alarm.CB26_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
|
||||
206
PLC/UDTs/Caljan_PNMF_DataTypes.L5X
Normal file
206
PLC/UDTs/Caljan_PNMF_DataTypes.L5X
Normal file
@ -0,0 +1,206 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<!--PN/MF Coupler X1 / 6ES7 158-3MU10-0XA0-->
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="Caljan_PNMF_UDT_Input" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:29:37 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="Caljan_PNMF_UDT_Input" Family="NoFamily" Class="User">
|
||||
<Description>
|
||||
<![CDATA[PN/MF Coupler X1 / 6ES7 158-3MU10-0XA0]]>
|
||||
</Description>
|
||||
<Members>
|
||||
<Member Name="ZZZZZZZZZZCaljan_PNM0" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="PEC_Override" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Set Rear PEC Override]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Allow_Loading" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="1" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Allow Loading]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Spare_Out0_2" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Comms_Heartbeat" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="3" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Comms Heartbeat output to Conveyor]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Enable_Ethernet_Control" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="4" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Enable Ethernet Controls of Conveyor]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Belt_Start_Loading" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="5" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Belt Start in Loading Direction Command]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Belt_Stop" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="6" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Belt Stop Command]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Reset_Command" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM0" BitNumber="7" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Reset Command]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Spare_Out1" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_Out2" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_Out3" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_Out4" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_Out5" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_Out6" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_Out7" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
</Members>
|
||||
</DataType>
|
||||
<DataType Use="Target" Name="Caljan_PNMF_UDT_Output" Family="NoFamily" Class="User">
|
||||
<Description>
|
||||
<![CDATA[PN/MF Coupler X1 / 6ES7 158-3MU10-0XA0]]>
|
||||
</Description>
|
||||
<Members>
|
||||
<Member Name="Reserved1" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" Max="127" Min="-128" ExternalLogging="true" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Byte Reserved for internal use by AB PLC]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Reserved2" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Byte Reserved for internal use by AB PLC]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Reserved3" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Byte Reserved for internal use by AB PLC]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZCaljan_PNM3" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="ConnectionFaulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM3" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Connection Status signal generated by AB PLC (not from conveyor)]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Slot0_1_Id_0_IDS" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Byte Reserved for PNMF: Internal Diagnostics]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZCaljan_PNM6" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Healthy" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Healthy]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Belt_Direction_Loading" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="1" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Belt running in Loading direction]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Spare_In0_2" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Ready_to_Receive" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="3" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Rear to Receive Parcels]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Belt_Full" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="4" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Belt Full]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Heartbeat_from_Conveyor" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="5" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Heartbeat Signal]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="EMS_OK" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="6" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor EMS OK]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Rear_EMS" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM6" BitNumber="7" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Rear (Panel) EMS OK]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZCaljan_PNM15" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Front_EMS" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Front EMS OK]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Customer_EMS" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="1" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Customer EMS OK]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Aopen_Active" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="2" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Aopen Signal On]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Belt_Accumulation" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="3" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Belt in Accumulation Mode]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Fully_Retracted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="4" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Telescope Fully Retracted]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Fully_Extended" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="5" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Telescope Fully Extended]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Front_PEC_Blocked" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="6" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Front PEC Blocked]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Rear_PEC_Blocked" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM15" BitNumber="7" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Rear PEC Blocked]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZCaljan_PNM24" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Front_Bumper_Pressed" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Conveyor Front Bumper Pressed]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Spare_In2_1" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="1" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In2_2" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In2_3" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="3" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In2_4" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="4" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In2_5" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="5" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In2_6" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="6" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In2_7" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM24" BitNumber="7" ExternalAccess="Read/Write"/>
|
||||
<Member Name="ZZZZZZZZZZCaljan_PNM33" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_0" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_1" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="1" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_2" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_3" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="3" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_4" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="4" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_5" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="5" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_6" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="6" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In3_7" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZCaljan_PNM33" BitNumber="7" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In4" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In5" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In6" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Spare_In7" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Slot2_1_Id_8_IDS" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Byte Reserved for PNMF Status: IN 8 Byte+DS / Input Data State]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Slot1_1_Id_0_ODS" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Byte Reserved for PNMF Status: OUT 8 Byte / Output Data State]]>
|
||||
</Description>
|
||||
</Member>
|
||||
</Members>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
</Controller>
|
||||
</RSLogix5000Content>
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_D2C_CHUTE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Jul 31 10:31:20 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="D2C">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_D2C_CHUTE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:31:24 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="Banner_ZMX_Data" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -595,7 +595,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -695,7 +696,8 @@
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="Banner_ZMX_Control" Revision="1.2" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-12-21T15:11:52.057Z" CreatedBy="DUKE\jpreisen" EditedDate="2025-07-08T19:24:45.725Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="Banner_ZMX_Control" Class="Standard" Revision="1.2" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-12-21T15:11:52.057Z" CreatedBy="DUKE\jpreisen" EditedDate="2025-07-08T19:24:45.725Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<RevisionNote>
|
||||
<![CDATA[Cyclic operation timing adjusted. Now waits 600 msecs instead of 300 after Cyclic Bit is turned on. Also the error timer is now 5 seconds instead of 3.]]>
|
||||
</RevisionNote>
|
||||
@ -1165,7 +1167,8 @@ Not Available at thsi time.]]>
|
||||
<Dependency Type="DataType" Name="Banner_ZMX_Data"/>
|
||||
</Dependencies>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="AOI_D2C_CHUTE" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-03T10:55:21.713Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-31T06:29:40.092Z" EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_D2C_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-03T10:55:21.713Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T12:46:24.455Z" EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -1741,41 +1744,6 @@ When Ready is high the sorter diverts cartons to this chute.
|
||||
|
||||
Jam handling
|
||||
A jam reported by the upstream station latches Jammed and blocks Ready; the jam is cleared by Station.STS.Jam_Reset_Requested.
|
||||
|
||||
HMI.STATE codes
|
||||
0 disabled 1 no container 2 ready-to-enable 3 enabled 4 half-full 5 full 6 jammed.
|
||||
|
||||
Command bits (received)
|
||||
Station & system Station.STS.Jammed Station.STS.Jam_Reset_Requested DPM.STS.Communication_Faulted
|
||||
Banner block ZMX_* (raw I/O and status via Banner_ZMX_Control)
|
||||
Operator GS_PB_I HMI.GS_PB HMI.TimeOut
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Jammed CTRL.STS.Half_Full CTRL.STS.Full
|
||||
CTRL.STS.Enabled CTRL.STS.Ready
|
||||
Busy Done Bin_Error Cyclic_Error Comms_Error
|
||||
Tall_Shuttle_Present Cart_Present Short_Shuttle_Present No_Container
|
||||
Half_Full Full Ready_To_Be_Enabled Enabled Ready
|
||||
B_Beacon_Segment_Animation_O G_Beacon_Segment_Animation_O GS_PB_Light_O
|
||||
|
||||
HMI bits
|
||||
HMI.GS_PB
|
||||
HMI.TimeOut
|
||||
HMI.STATE
|
||||
HMI.Alarms.Disabled Half_Full Full Jammed GS_PB_Pressed No_Container
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarms.Disabled – chute disabled
|
||||
|
||||
HMI.Alarms.Half_Full – half-full latched
|
||||
|
||||
HMI.Alarms.Full – full latched
|
||||
|
||||
HMI.Alarms.Jammed – jammed latched
|
||||
|
||||
HMI.Alarms.GS_PB_Pressed – green-start PB held
|
||||
|
||||
HMI.Alarms.No_Container – no container present
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_IO_BLOCK" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:29:52 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_IO_BLOCK" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:45:50 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_MCM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -162,7 +162,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_DPM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-07-11T06:08:04.500Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Name="AOI_DPM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-08-06T12:44:47.324Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[DATA POWER MODULE]]>
|
||||
@ -323,21 +323,6 @@ If the same line later appears in MCM.STS.Acknowledge_Log, the routine latches A
|
||||
|
||||
The command bit MCM.STS.Unacknowledge_All_Logs resets the Acknowledge latch, guaranteeing that the next loss of communication will produce a fresh message.
|
||||
|
||||
Command bits
|
||||
The routine receives Communication_Fault from its own port monitor.
|
||||
The routine receives EN4TR_Communication_Fault from the rack adapter.
|
||||
The routine receives MCM.STS.Unacknowledge_All_Logs to clear the acknowledge latch.
|
||||
|
||||
Status bits
|
||||
The routine sets Communication_Faulted when either link is down.
|
||||
The routine sets CTRL.STS.Communication_Faulted with the same value.
|
||||
|
||||
HMI bits
|
||||
The HMI displays HMI.STATE as 0 for healthy and 1 for faulted.
|
||||
The HMI raises HMI.Alarm.Communication_Faulted only while Communication_Faulted is true and EN4TR_Communication_Fault is false.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Communication_Faulted whenever the switch itself loses communication and the EN4TR adapter is still online.
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_ENCODER" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:27:47 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_ENCODER" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:31:45 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_VFD" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -263,7 +263,7 @@ Stopped by Station Stop PushButton]]>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_ENCODER" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-07-18T18:31:26.977Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Name="AOI_ENCODER" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-08-06T13:13:46.473Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[ENCODER]]>
|
||||
@ -431,6 +431,17 @@ Stopped by Station Stop PushButton]]>
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Encoder AOI
|
||||
Sends Encoder Fault to the Upstream and Downstream Conveyors
|
||||
Sends Alarm to SCADA
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[The Encoder sends a pulse each time Conveyor moves by 1 Inch
|
||||
|
||||
|
||||
@ -440,12 +451,12 @@ Stopped by Station Stop PushButton]]>
|
||||
<![CDATA[XIC(Encoder_Pulse_I)CTU(Encoder_Pulse_CTU,?,?);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Speed_Timer.DN)TON(Speed_Timer,?,?);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Rung Number="3" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Coveyor's Speed Formula
|
||||
Inches Per Second * 5 = Feet Per Minute
|
||||
@ -455,27 +466,27 @@ Inches Per Second * 5 = Feet Per Minute
|
||||
<![CDATA[XIC(Speed_Timer.DN)MUL(Encoder_Pulse_CTU.ACC,5,Conveyor_Speed)CLR(Encoder_Pulse_CTU.ACC);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Rung Number="4" Type="N">
|
||||
<Text>
|
||||
<![CDATA[MUL(Conveyor.STS.Current_Speed,Low_Speed_In_Percentages,Low_Speed)DIV(Low_Speed,100,Low_Speed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[LT(Conveyor_Speed,Low_Speed)TON(Low_Speed_Timer,?,?)XIC(Low_Speed_Timer.DN)XIO(Encoder_Faulted)OTL(Encoder_Faulted);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Conveyor.STS.MCM_JR_PB_Pressed)XIC(Encoder_Faulted)OTU(Encoder_Faulted);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Rung Number="7" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Encoder_Faulted)MOVE(' Encoder Fault',Concatenated_String)CONCAT(HMI.Name,Concatenated_String,Conveyor.CMD.Log)[OTE(CTRL.STS.Encoder_Fault) ,OTL(Conveyor.CMD.Encoder_Fault) ,OTL(Upstream_Conveyor.CMD.Stop_Auto_Restart) ,OTL(Downstream_Conveyor.CMD.Stop_Auto_Restart) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Rung Number="8" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Encoder_Faulted)OTE(HMI.Alarm.Encoder_Faulted);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_EXTENDO" TargetType="DataType" ContainsContext="true" ExportDate="Thu Jul 31 10:28:00 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="BaseProgram">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_EXTENDO" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:33:15 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="Caljan_PNMF_UDT_Input" Family="NoFamily" Class="User">
|
||||
<Description>
|
||||
@ -435,11 +435,8 @@
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Name" DataType="STRING" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="EX_Type" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[0 - Normal 1 - FMH Extendo]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZUDT_HMI_EX12" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="EX_Type" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_HMI_EX12" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
</Members>
|
||||
<Dependencies>
|
||||
<Dependency Type="DataType" Name="UDT_ALARMS_EXTENDO"/>
|
||||
@ -447,7 +444,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_EXTENDO" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-24T07:04:00.824Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-07-31T06:27:00.557Z" EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_EXTENDO" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-24T07:04:00.824Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-08-06T13:07:47.495Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -461,8 +459,8 @@
|
||||
</Parameter>
|
||||
<Parameter Name="HMI" TagType="Base" DataType="UDT_HMI_EXTENDO" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="CTRL" TagType="Base" DataType="UDT_CTRL_EXTENDO" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_O" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_7E6CF713:I:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_I" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_78F5E13D:O:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_O" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_F94A7390:I:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Extendo_I" TagType="Base" DataType="_04E3:6ES7158_3MU10_0XA0_DD7B81FB:O:0" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="MCM" TagType="Base" DataType="UDT_CTRL_MCM" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="DPM" TagType="Base" DataType="UDT_CTRL_IO_BLOCK" Usage="InOut" Required="true" Visible="true" Constant="false">
|
||||
<Description>
|
||||
@ -804,61 +802,6 @@ If loading is not allowed the stop bit Caljan_Input.Belt_Stop is asserted.
|
||||
|
||||
Running feedback –
|
||||
When Caljan_Output.Ready_to_Receive is true the AOI sets Running and mirrors the state to CTRL.STS.Running.
|
||||
|
||||
Operating modes and status flags –
|
||||
Caljan_Output.Front_EMS → Loading Mode
|
||||
Caljan_Output.Customer_EMS → Unloading Mode
|
||||
Caljan_Output.Belt_Accumulation → Power Saving Mode
|
||||
Caljan_Output.Rear_EMS → E-Stopped
|
||||
Caljan_Output.Aopen_Active → Aopen Active
|
||||
Caljan_Output.Fully_Retracted / Fully_Extended → positional flags.
|
||||
|
||||
Logging –
|
||||
New occurrences of communication fault or full belt push a formatted string into MCM.CMD.Log and increment the quantity counter.
|
||||
The entry self-clears when MCM.STS.Acknowledge_Log echoes the same text.
|
||||
MCM.STS.Unacknowledge_All_Logs re-arms every latch so a repeat fault is re-logged.
|
||||
|
||||
HMI state code –
|
||||
0 loading not allowed 1 loading allowed 2 running
|
||||
3 full 4 communication fault 5 Extendo faulted 6 E-Stop
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Interlock
|
||||
CTRL.CMD.Run_Up_Enabled
|
||||
MCM.STS.System_Started
|
||||
MCM.STS.VFD_Fault_Reset_Requested
|
||||
DPM.STS.Communication_Faulted
|
||||
HMI.PEC_Override_PB
|
||||
HMI.Extendo_Faults_Reset_PB
|
||||
MCM.STS.Unacknowledge_All_Logs
|
||||
MCM.STS.Acknowledge_Log (comparison for auto-clear)
|
||||
MCM.CMD.Log / Log_Quantity (target for new entries)
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Interlock
|
||||
CTRL.STS.Allow_Loading
|
||||
CTRL.STS.Running
|
||||
|
||||
Extendo_Faulted Extendo_Faulted_Reset_Required
|
||||
Communication_Faulted No_Interlock
|
||||
Loading_Mode Unloading_Mode Power_Saving_Mode
|
||||
Aopen_Active Fully_Retracted Fully_Extended
|
||||
|
||||
HMI bits
|
||||
The HMI displays and/or exchanges—
|
||||
|
||||
HMI.Loading_Mode
|
||||
HMI.Unloading_Mode
|
||||
HMI.Power_Saving_Mode
|
||||
HMI.Aopen_Active
|
||||
HMI.Fully_Retracted
|
||||
HMI.Fully_Extended
|
||||
HMI.STATE
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Full – raised when Full is true.
|
||||
HMI.Alarm.Communication_Faulted – raised when Communication Faulted is true.
|
||||
HMI.Alarm.Extendo_Faulted – raised when Extendo Faulted is true.
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
@ -1075,7 +1018,7 @@ HMI.Alarm.Extendo_Faulted – raised when Extendo Faulted is true.
|
||||
</Rung>
|
||||
<Rung Number="40" Type="N">
|
||||
<Text>
|
||||
<![CDATA[MOVE(0,HMI.EX_Type);]]>
|
||||
<![CDATA[AFI()OTE(HMI.EX_Type);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
</RLLContent>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PE" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:30:32 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:35:06 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_VFD" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -291,7 +291,7 @@ Stopped by Station Stop PushButton]]>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_FPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-07-11T10:05:07.475Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Name="AOI_FPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-08-06T12:47:11.869Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[FULL PHOTOEYE]]>
|
||||
@ -431,29 +431,6 @@ On the first scan of each full condition the routine writes “<Device HMI.Name>
|
||||
The entry self-clears when the same line appears in MCM.STS.Acknowledge_Log; an Unacknowledge All Logs command re-arms the latch so the next pile-up is re-logged.
|
||||
|
||||
HMI.Alarm.Full is asserted for the duration of the full condition.
|
||||
|
||||
Command bits (received)
|
||||
Clear_I – photo-eye input
|
||||
Parent_Comm_Faulted
|
||||
Conveyor.STS.Maintenance_Mode
|
||||
HMI.TimeOut
|
||||
MCM.STS.Unacknowledge_All_Logs
|
||||
MCM.STS.Acknowledge_Log
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Blocked
|
||||
CTRL.STS.Full
|
||||
Blocked
|
||||
Full
|
||||
Beacon_Light_O (blue)
|
||||
|
||||
HMI bits
|
||||
HMI.TimeOut – seconds before a block becomes full
|
||||
HMI.Alarm.Full – true while Full is latched
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Full – raised whenever Full is true.
|
||||
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,7 +1,69 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_IO_BLOCK" TargetType="DataType" ContainsContext="true" ExportDate="Fri Jul 11 16:12:23 2025" ExportOptions="NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MCM04">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_IO_BLOCK" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:33:43 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_MCM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
<Member Name="CMD" DataType="UDT_CTRL_MCM_CMD" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Command To MCM]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="STS" DataType="UDT_CTRL_MCM_STS" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Status From MCM]]>
|
||||
</Description>
|
||||
</Member>
|
||||
</Members>
|
||||
<Dependencies>
|
||||
<Dependency Type="DataType" Name="UDT_CTRL_MCM_CMD"/>
|
||||
<Dependency Type="DataType" Name="UDT_CTRL_MCM_STS"/>
|
||||
</Dependencies>
|
||||
</DataType>
|
||||
<DataType Name="UDT_CTRL_MCM_CMD" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
<Member Name="Log" DataType="STRING" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Log_Quantity" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_M2" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Acknowledge_Log" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Unacknowledge_All_Logs" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="1" ExternalAccess="Read/Write"/>
|
||||
<Member Name="VFD_Was_Faulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="VFD_Faulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="3" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Power_Branch_Was_Faulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="4" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Low_Air_Pressure_Fault_Was_Present" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="5" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Encoder_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="6" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Jam_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M2" BitNumber="7" ExternalAccess="Read/Write"/>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_M11" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Communication_Faulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M11" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
<Member Name="EStop_Actuated" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M11" BitNumber="1" ExternalAccess="Read/Write"/>
|
||||
<Member Name="EStop_Was_Actuated" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M11" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Power_Branch_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M11" BitNumber="3" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Low_Air_Pressure_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M11" BitNumber="4" ExternalAccess="Read/Write"/>
|
||||
</Members>
|
||||
</DataType>
|
||||
<DataType Name="UDT_CTRL_MCM_STS" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
<Member Name="Log" DataType="STRING" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Log_Quantity" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Acknowledge_Log" DataType="STRING" Dimension="0" Radix="NullType" Hidden="false" ExternalAccess="Read/Write"/>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_M3" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Unacknowledge_All_Logs" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Motor_Was_Faulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="1" ExternalAccess="Read/Write"/>
|
||||
<Member Name="VFD_Fault_Reset_Requested" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="2" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Power_Branch_Fault_Reset_Requested" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="3" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Low_Air_Pressure_Fault_Reset_Requested" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="4" ExternalAccess="Read/Write"/>
|
||||
<Member Name="System_Started" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="5" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Jam_Reset_Requested" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="6" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Communication_Faulted" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M3" BitNumber="7" ExternalAccess="Read/Write"/>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_M12" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="Setup_Motor_Speeds" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M12" BitNumber="0" ExternalAccess="Read/Write"/>
|
||||
<Member Name="System_Start_Requested" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_M12" BitNumber="1" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[System Start Requested]]>
|
||||
</Description>
|
||||
</Member>
|
||||
</Members>
|
||||
</DataType>
|
||||
<DataType Use="Target" Name="UDT_ALARMS_IO_BLOCK" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
<Member Name="ZZZZZZZZZZUDT_ALARMS0" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
@ -99,5 +161,190 @@
|
||||
</Dependencies>
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_IO_BLOCK" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2021-06-02T10:38:08.709Z" CreatedBy="KONON\Artem" EditedDate="2025-08-06T12:47:27.176Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
<![CDATA[Enable Input - System Defined Parameter]]>
|
||||
</Description>
|
||||
</Parameter>
|
||||
<Parameter Name="EnableOut" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
<![CDATA[Enable Output - System Defined Parameter]]>
|
||||
</Description>
|
||||
</Parameter>
|
||||
<Parameter Name="HMI" TagType="Base" DataType="UDT_HMI_IO_BLOCK" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="CTRL" TagType="Base" DataType="UDT_CTRL_IO_BLOCK" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="MCM" TagType="Base" DataType="UDT_CTRL_MCM" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Parent" TagType="Base" DataType="UDT_CTRL_IO_BLOCK" Usage="InOut" Required="true" Visible="true" Constant="false"/>
|
||||
<Parameter Name="Communication_Faulted" TagType="Base" DataType="BOOL" Usage="Output" Radix="Decimal" Required="false" Visible="true" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Ethernet Communication Faulted]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[0]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="Decorated">
|
||||
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
|
||||
</DefaultData>
|
||||
</Parameter>
|
||||
<Parameter Name="Communication_Fault" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="true" Visible="true" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Ethernet Communication Faulted]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[0]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="Decorated">
|
||||
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
|
||||
</DefaultData>
|
||||
</Parameter>
|
||||
</Parameters>
|
||||
<LocalTags>
|
||||
<LocalTag Name="Communication_Fault_Code" DataType="DINT" Radix="Decimal" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Communication Fault Code]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[0]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="Decorated">
|
||||
<DataValue DataType="DINT" Radix="Decimal" Value="0"/>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
<LocalTag Name="Concatenated_String" DataType="STRING" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[String for Log]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[[0,'$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="String" Length="0">
|
||||
<![CDATA['']]>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
<LocalTag Name="Acknowledge_ONS" DataType="BOOL" Radix="Decimal" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[To Unlatch Acknowledge Bit Once Communication Faulted]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[0]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="Decorated">
|
||||
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
<LocalTag Name="Acknowledge" DataType="BOOL" Radix="Decimal" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Acknowldge]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[0]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="Decorated">
|
||||
<DataValue DataType="BOOL" Radix="Decimal" Value="0"/>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
<LocalTag Name="Lost_Communication_String" DataType="STRING" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[' Lost Communication']]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[[19,' Lost Communication$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="String" Length="19">
|
||||
<![CDATA[' Lost Communication']]>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
<LocalTag Name="Empty_String" DataType="STRING" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Empty String]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[[0,'$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="String" Length="0">
|
||||
<![CDATA['']]>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
<LocalTag Name="Name" DataType="STRING" ExternalAccess="None">
|
||||
<Description>
|
||||
<![CDATA[Name of FIO]]>
|
||||
</Description>
|
||||
<DefaultData Format="L5K">
|
||||
<![CDATA[[0,'$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00$00']]]>
|
||||
</DefaultData>
|
||||
<DefaultData Format="String" Length="0">
|
||||
<![CDATA['']]>
|
||||
</DefaultData>
|
||||
</LocalTag>
|
||||
</LocalTags>
|
||||
<Routines>
|
||||
<Routine Name="Logic" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[IOBlock – Field-I/O Communication Monitor
|
||||
|
||||
IOBlock monitors its own field-bus link and the upstream link reported by its parent device—this parent may be a hub, an IO-Link master, another Field-I/O block, or an octopus switch.
|
||||
If either link is lost, IOBlock sets Communication_Faulted and mirrors that state to CTRL.STS.Communication_Faulted so the fault can continue travelling upstream.
|
||||
|
||||
HMI.STATE is 0 when communications are healthy and 1 whenever any link (local or parent) is lost.
|
||||
An HMI alarm is produced only when IOBlock itself is faulted while the parent remains healthy, keeping alarms specific to the failing level.
|
||||
|
||||
When a loss occurs, the routine constructs a log line such as “<Block HMI.Name> — Lost Communication”, places it in MCM.CMD.Log, and increments MCM.CMD.Log_Quantity.
|
||||
If that exact line later appears in MCM.STS.Acknowledge_Log, IOBlock latches Acknowledge and clears the entry to keep the log concise.
|
||||
The command MCM.STS.Unacknowledge_All_Logs resets the latch so the next fault generates a fresh message.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[XIC(Communication_Fault) ,XIC(Parent.STS.Communication_Faulted) ][OTE(Communication_Faulted) ,OTE(CTRL.STS.Communication_Faulted) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Communication_Faulted)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Communication_Faulted)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Communication_Faulted)XIO(Parent.STS.Communication_Faulted)OTE(HMI.Alarm.Communication_Faulted);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(MCM.STS.Unacknowledge_All_Logs)OTU(Acknowledge);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(Communication_Faulted) ONS(Acknowledge_ONS) OTU(Acknowledge) ,XIC(Communication_Faulted) XIO(Acknowledge) COP(Lost_Communication_String,Concatenated_String,1) CONCAT(HMI.Name,Concatenated_String,MCM.CMD.Log) ADD(MCM.CMD.Log_Quantity,1,MCM.CMD.Log_Quantity) ,NE(MCM.STS.Acknowledge_Log,Empty_String) EQ(MCM.CMD.Log,MCM.STS.Acknowledge_Log) OTL(Acknowledge) COP(Empty_String,MCM.STS.Acknowledge_Log,1) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
</RLLContent>
|
||||
</Routine>
|
||||
<Routine Name="Prescan" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Text>
|
||||
<![CDATA[OTU(Acknowledge);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
</RLLContent>
|
||||
</Routine>
|
||||
</Routines>
|
||||
<Dependencies>
|
||||
<Dependency Type="DataType" Name="UDT_CTRL_IO_BLOCK"/>
|
||||
<Dependency Type="DataType" Name="UDT_HMI_IO_BLOCK"/>
|
||||
<Dependency Type="DataType" Name="UDT_CTRL_MCM"/>
|
||||
</Dependencies>
|
||||
</AddOnInstructionDefinition>
|
||||
</AddOnInstructionDefinitions>
|
||||
</Controller>
|
||||
</RSLogix5000Content>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PE" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:30:39 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:35:21 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_STATION" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -56,9 +56,9 @@
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_S5" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Member Name="JR_PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[PushButton Light For/From Partner Stations]]>
|
||||
<![CDATA[Jam Reset Push Button Light]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Jam_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="1" ExternalAccess="Read/Write">
|
||||
@ -463,7 +463,7 @@ Stopped by Station Stop PushButton]]>
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="AOI_JPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-07-11T06:08:02.513Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Name="AOI_JPE" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:20:02.584Z" CreatedBy="Not Available" EditedDate="2025-08-06T12:47:54.500Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[JAM PHOTOEYE]]>
|
||||
@ -669,37 +669,7 @@ The entry self-clears when the same text appears in MCM.STS.Acknowledge_Log; MCM
|
||||
|
||||
Run-up enable
|
||||
If the downstream photo-eye (Run_Up_PE) is clear and the conveyor interlock is on, the bit Run_Up latches and the AOI asserts Conveyor.CMD.Run_Up_Enabled so the upstream conveyor can empty itself.
|
||||
Run Up unlatches if the eye blocks again or the Jam re-appears.
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Jammed
|
||||
CTRL.CMD.Sorter_JPE_Blocked (Run_Up_PE)
|
||||
Conveyor.STS.Running
|
||||
Conveyor.STS.Maintenance_Mode
|
||||
Conveyor.STS.Interlock
|
||||
Conveyor.STS.MCM_Started
|
||||
Parent_Comm_Faulted
|
||||
Station.STS.Jam_Reset
|
||||
HMI.TimeOut
|
||||
MCM.STS.Unacknowledge_All_Logs
|
||||
MCM.STS.Acknowledge_Log
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Blocked
|
||||
CTRL.STS.Jammed
|
||||
Conveyor.CMD.Jammed
|
||||
Station.CMD.Jammed
|
||||
Conveyor.CMD.Run_Up_Enabled
|
||||
Beacon_Light_O (flash/solid/off)
|
||||
|
||||
HMI bits
|
||||
HMI.TimeOut (seconds before a block becomes a Jam)
|
||||
HMI.STATE is not used; the HMI shows live beacon and alarm indicators.
|
||||
HMI.Alarm.Jammed is set while Jammed is true.
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Jammed – asserted whenever Jammed is latched.
|
||||
]]>
|
||||
Run Up unlatches if the eye blocks again or the Jam re-appears.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[MUL(HMI.TimeOut,1000,Jam_Timer.PRE);]]>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_MCM" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:30:09 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_MCM" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:34:08 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="UDT_ALARMS_MCM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -281,7 +281,7 @@ Faulted]]>
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="AOI_MCM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2018-11-09T20:08:51.991Z" CreatedBy="Rob-PC\Rob" EditedDate="2025-07-11T10:00:19.267Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
<AddOnInstructionDefinition Name="AOI_MCM" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2018-11-09T20:08:51.991Z" CreatedBy="Rob-PC\Rob" EditedDate="2025-08-06T12:48:37.223Z" EditedBy="LCIBATUMI\goga.abashidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[MAIN CONTROL MODULE]]>
|
||||
@ -700,9 +700,7 @@ Faulted]]>
|
||||
<Comment>
|
||||
<![CDATA[MCM – Main Control Module
|
||||
|
||||
This module acts as the central logbook and primary interfac for the subsystem.
|
||||
Every AOI that detects a fault concatenates an explanatory string ( “<Device> — <Fault Text>” ) and pushes it into the MCM control log. The log word CTRL.CMD.Log carries the message, while CTRL.CMD.Log_Quantity increments the running count. The MCM mirrors both values to CTRL.STS.Log and CTRL.STS.Log_Quantity so the operator panel can display them.
|
||||
At the same time, the MCM keeps an internal Acknowledge latch: each AOI pulses Un-acknowledge so that any new or persisting fault keeps resurfacing until the operator cycles through and acknowledges it. This ensures that fresh problems never scroll off the list unnoticed.
|
||||
This module acts as the central logbook and primary interface for the subsystem.
|
||||
|
||||
The module asserts System_Started whenever a start command is present and all interlocks—Stop command, every E-Stop, and the fire relay—are healthy; both coils drop the instant any interlock fails.
|
||||
|
||||
@ -716,84 +714,7 @@ Indicator lamps behave as follows:
|
||||
Each push-button transmits a four-state value to the HMI: state 1 idle/dark, state 2 lit, state 3 pressed-lit, and state 4 pressed-dark.
|
||||
Start_PB_LT_O lights whenever the system is running.
|
||||
|
||||
HMI.STATE cascade – the lower move wins:
|
||||
• System_Started true writes 9.
|
||||
• System_Started false writes 0.
|
||||
• Motor_Was_Faulted writes 1.
|
||||
• Power_Branch_Was_Faulted writes 2.
|
||||
• Low_Air_Pressure_Fault_Was_Present writes 3.
|
||||
• Encoder_Fault writes 4.
|
||||
• Jam_Fault writes 5.
|
||||
• Communication_Faulted writes 6.
|
||||
• EStop_Was_Actuated writes 7.
|
||||
• EStopped_Locally writes 8 and has the highest priority.
|
||||
|
||||
When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system.
|
||||
|
||||
A housekeeping section clears the command word each scan and unlatches all momentary HMI bits, making every press a clean one-shot.
|
||||
|
||||
Command bits
|
||||
The module receives CTRL.CMD.Log.
|
||||
The module receives CTRL.CMD.Log_Quantity.
|
||||
The module receives CTRL.CMD.Acknowledge_Log.
|
||||
The module receives CTRL.CMD.Unacknowledge_All_Logs.
|
||||
The module receives CTRL.CMD.VFD_Was_Faulted.
|
||||
The module receives CTRL.CMD.Power_Branch_Was_Faulted.
|
||||
The module receives CTRL.CMD.Low_Air_Pressure_Fault_Was_Present.
|
||||
The module receives CTRL.CMD.Encoder_Fault.
|
||||
The module receives CTRL.CMD.Jam_Fault.
|
||||
The module receives CTRL.CMD.Communication_Faulted.
|
||||
The module receives CTRL.CMD.EStop_Was_Actuated.
|
||||
The module receives CTRL.CMD.VFD_Faulted.
|
||||
The module receives CTRL.CMD.EStop_Actuated.
|
||||
The module receives CTRL.CMD.Low_Air_Pressure_Fault.
|
||||
The module receives CTRL.CMD.Power_Branch_Fault.
|
||||
|
||||
Status bits
|
||||
The module sets CTRL.STS.Log.
|
||||
The module sets CTRL.STS.Log_Quantity.
|
||||
The module sets CTRL.STS.Acknowledge_Log.
|
||||
The module sets CTRL.STS.Unacknowledge_All_Logs.
|
||||
The module sets CTRL.STS.Communication_Faulted.
|
||||
The module sets CTRL.STS.System_Started.
|
||||
The module sets CTRL.STS.System_Start_Requested.
|
||||
The module sets CTRL.STS.Setup_Motor_Speeds.
|
||||
The module sets CTRL.STS.VFD_Fault_Reset_Requested.
|
||||
The module sets CTRL.STS.Power_Branch_Fault_Reset_Requested.
|
||||
The module sets CTRL.STS.Low_Air_Pressure_Fault_Reset_Requested.
|
||||
The module sets CTRL.STS.Jam_Reset_Requested.
|
||||
|
||||
HMI bits
|
||||
The HMI exchanges HMI.Start_PB.
|
||||
The HMI exchanges HMI.Stop_PB.
|
||||
The HMI exchanges HMI.Setup_Motor_Speeds.
|
||||
The HMI exchanges HMI.Motor_Fault_Reset_PB.
|
||||
The HMI exchanges HMI.Power_Branch_Fault_Reset_PB.
|
||||
The HMI exchanges HMI.Low_Air_Pressure_Reset_PB.
|
||||
The HMI exchanges HMI.Jam_Restart_PB.
|
||||
The HMI displays HMI.STATE.
|
||||
The HMI displays HMI.Start_PB_STATE.
|
||||
The HMI displays HMI.Motor_Fault_Reset_PB_STATE.
|
||||
The HMI displays HMI.Power_Branch_Fault_Reset_PB_STATE.
|
||||
The HMI displays HMI.Low_Air_Pressure_Reset_PB_STATE.
|
||||
The HMI displays HMI.Jam_Restart_PB_STATE.
|
||||
The HMI displays HMI.EStop_Actuated_LT.
|
||||
The HMI displays HMI.Local_Estop_LT.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Start_PB_Pressed.
|
||||
The system raises HMI.Alarm.Stop_PB_Pressed.
|
||||
The system raises HMI.Alarm.Motor_Fault_Reset_PB_Pressed.
|
||||
The system raises HMI.Alarm.Jam_Restart_PB_Pressed.
|
||||
The system raises HMI.Alarm.Low_Air_Pressure_Reset_PB_Pressed.
|
||||
The system raises HMI.Alarm.Power_Branch_Fault_Reset_PB_Pressed.
|
||||
The system raises HMI.Alarm.UPS_Battery_Fault.
|
||||
The system raises HMI.Alarm.On_UPS_Battery.
|
||||
The system raises HMI.Alarm.UPS_Battery_Low.
|
||||
The system raises HMI.Alarm.NAT_Switch_Fault.
|
||||
The system raises HMI.Alarm.Fire_Relay_De_Energized.
|
||||
The system raises HMI.Alarm.EStopped_Locally.
|
||||
]]>
|
||||
When HMI.Setup_Motor_Speeds is asserted, the module broadcasts the configured speed set-points to every drive in the system.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[COP(CTRL.CMD.Log,CTRL.STS.Log,1) MOVE(CTRL.CMD.Log_Quantity,CTRL.STS.Log_Quantity) ,XIC(CTRL.CMD.Acknowledge_Log) COP(CTRL.CMD.Log,CTRL.STS.Acknowledge_Log,1) ,XIC(CTRL.CMD.Unacknowledge_All_Logs) OTE(CTRL.STS.Unacknowledge_All_Logs) ];]]>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PB_CHUTE" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:26:26 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MCM04_Chute_Load">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PB_CHUTE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:34:41 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Name="UDT_CTRL_STATION_JR_CHUTE" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -278,7 +278,7 @@
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="AOI_PB_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:06:58.311Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-11T03:46:55.995Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
<AddOnInstructionDefinition Name="AOI_PB_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:06:58.311Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T12:51:07.787Z" EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -524,49 +524,6 @@ Releasing the button de-energises the solenoid and clears the state.
|
||||
Beacon summary
|
||||
Blue 0 = off 1 = solid (half-full) 2 = flash (full)
|
||||
Green 0 = off 1 = flash (chute enabled)
|
||||
|
||||
HMI.STATE
|
||||
0 disabled 1 enabled 2 half-full 3 full 4 jammed
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Jammed (cleared each scan)
|
||||
Station.STS.Jammed
|
||||
Station.STS.Jam_Reset_Requested
|
||||
IO_Block_Communication_Fault
|
||||
Half_Full_I
|
||||
Full_I
|
||||
PR_PB_I
|
||||
HMI.Enable_Chute_PB
|
||||
HMI.TimeOut
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Enabled
|
||||
CTRL.STS.Half_Full
|
||||
CTRL.STS.Full
|
||||
CTRL.STS.Jammed
|
||||
CTRL.STS.Ready
|
||||
Disabled
|
||||
Half_Full
|
||||
Full
|
||||
Jammed
|
||||
Ready
|
||||
Solenoid_O
|
||||
B_Beacon_Segment_Animation (blue)
|
||||
G_Beacon_Segment_Animation (green)
|
||||
|
||||
HMI bits
|
||||
HMI.Enable_Chute_PB
|
||||
HMI.TimeOut
|
||||
HMI.STATE
|
||||
HMI.PR_PB_STATE
|
||||
HMI.Chute_Type (set to 2)
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarms.Disabled – chute is disabled
|
||||
HMI.Alarms.Half_Full – half-full condition latched
|
||||
HMI.Alarms.Full – full condition latched
|
||||
HMI.Alarms.Jam – jammed condition latched
|
||||
HMI.Alarms.PR_PB_Pressed – package-release button held
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PMM" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:31:02 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_PMM" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:35:39 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="UDT_ALARMS_PMM" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -49,7 +49,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_PMM" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-15T11:44:04.434Z" CreatedBy="LCIBATUMI\guga.kakhadze" EditedDate="2025-07-18T14:50:08.259Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
<AddOnInstructionDefinition Name="AOI_PMM" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-15T11:44:04.434Z" CreatedBy="LCIBATUMI\guga.kakhadze" EditedDate="2025-08-06T13:16:30.854Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -117,16 +117,26 @@
|
||||
<Routine Name="Logic" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Power Measurement Monitor AOI
|
||||
Sends Inforamtion to SCADA about Total Power Consumption, Kilo Wats Per Hour, Maximum Power recorded and PMM module Fault
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[XIC(PMM_Input1.ConnectionFaulted) ,XIC(Parent_Comm_Fault) ]OTE(Communication_Fault);]]>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIO(Communication_Fault) ,XIO(PMM_Fault_I) ]MOVE(PMM_Input2.TotalRealPower,HMI.PMM_Total_Power)MOVE(PMM_Input3.kWhConsumed,HMI.PMM_KWH_Consumed)MOVE(PMM_Input4.MaxTotalRealPwr,HMI.PMM_Max_Total_Power);]]>
|
||||
<![CDATA[[XIC(PMM_Input1.ConnectionFaulted) ,XIC(Parent_Comm_Fault) ]OTE(Communication_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIO(Communication_Fault) ,XIO(PMM_Fault_I) ]MOVE(PMM_Input2.TotalRealPower,HMI.PMM_Total_Power)MOVE(PMM_Input3.kWhConsumed,HMI.PMM_KWH_Consumed)MOVE(PMM_Input4.MaxTotalRealPwr,HMI.PMM_Max_Total_Power);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Running
|
||||
]]>
|
||||
@ -135,7 +145,7 @@
|
||||
<![CDATA[XIO(Communication_Fault)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Rung Number="4" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Communication Faulted
|
||||
]]>
|
||||
@ -144,12 +154,12 @@
|
||||
<![CDATA[XIC(Communication_Fault)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Communication_Fault)XIO(Parent_Comm_Fault)OTE(HMI.Alarm.PMM_Communication_Fault);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Communication_Fault)XIO(Parent_Comm_Fault)OTE(HMI.Alarm.PMM_Fault);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_RACK" TargetType="DataType" ContainsContext="true" ExportDate="Wed Jul 23 13:31:21 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_RACK" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:35:53 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="UDT_ALARMS_RACK" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -31,7 +31,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_RACK" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-01T16:12:10.151Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-07-18T09:18:50.916Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
<AddOnInstructionDefinition Name="AOI_RACK" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-07-01T16:12:10.151Z" CreatedBy="LCIBATUMI\gigi.mamaladze" EditedDate="2025-08-06T12:49:36.842Z" EditedBy="LCIBATUMI\goga.abashidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
@ -135,27 +135,7 @@ The routine now monitors four modules in the local rack: an EN4TR communication
|
||||
For each module it executes a GSV Module FaultCode; whenever the reported code is non-zero the routine sets a matching _Faulted coil.
|
||||
|
||||
All three I/O modules (Slots 5, 6, 7) drive individual HMI alarms exactly as before.
|
||||
If the EN4TR in Slot 2 is faulted the routine also energises HMI.Alarm.Slot5_IB16_Faulted, using that alarm as a generic “rack interface fault” so the operator is alerted even when the downstream modules cannot report their own status.
|
||||
|
||||
Command bits
|
||||
No external command bits are required; the monitor runs continuously.
|
||||
|
||||
Status bits
|
||||
The routine sets Slot2_EN4TR_Faulted when the EN4TR adapter in Slot 2 reports a fault.
|
||||
The routine sets Slot5_IB16_Faulted when the IB16 module in Slot 5 reports a fault.
|
||||
The routine sets Slot6_OB16E_Faulted when the OB16E module in Slot 6 reports a fault.
|
||||
The routine sets Slot7_IB16S_Faulted when the IB16S module in Slot 7 reports a fault.
|
||||
|
||||
HMI bits
|
||||
The HMI displays HMI.Alarm.Slot5_IB16_Faulted whenever either Slot2_EN4TR_Faulted or Slot5_IB16_Faulted is true.
|
||||
The HMI displays HMI.Alarm.Slot6_OB16E_Faulted whenever Slot6_OB16E_Faulted is true.
|
||||
The HMI displays HMI.Alarm.Slot7_IB16S_Faulted whenever Slot7_IB16S_Faulted is true.
|
||||
|
||||
Alarm bits
|
||||
The system raises HMI.Alarm.Slot5_IB16_Faulted when the EN4TR adapter in Slot 2 is faulted or when the IB16 module in Slot 5 is faulted.
|
||||
The system raises HMI.Alarm.Slot6_OB16E_Faulted when the OB16E module in Slot 6 is faulted.
|
||||
The system raises HMI.Alarm.Slot7_IB16S_Faulted when the IB16S module in Slot 7 is faulted.
|
||||
]]>
|
||||
If the EN4TR in Slot 2 is faulted the routine also energises HMI.Alarm.Slot5_IB16_Faulted, using that alarm as a generic “rack interface fault” so the operator is alerted even when the downstream modules cannot report their own status.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[GSV(Module,Slot5_IB16,FaultCode,Slot5_IB16_Fault_Code)NE(Slot5_IB16_Fault_Code,0)OTE(Slot5_IB16_Faulted);]]>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_STATION_JR_CHUTE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Jul 31 10:32:29 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="D2C">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_STATION_JR_CHUTE" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:36:41 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="UDT_ALARMS_STATION_JR_CHUTE" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -77,7 +77,8 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_FLIP_FLOP" Class="Standard" Revision="1.0" ExecutePrescan="false" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2022-03-10T21:16:26.590Z" CreatedBy="DESKTOP-T9CCJM5\autStand" EditedDate="2025-05-21T10:05:03.350Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -177,7 +178,8 @@
|
||||
</Routine>
|
||||
</Routines>
|
||||
</AddOnInstructionDefinition>
|
||||
<AddOnInstructionDefinition Name="AOI_STATION_JR_CHUTE" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:33:51.746Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-07-30T06:18:11.167Z" EditedBy="LCIBATUMI\beka.makharadze" SoftwareRevision="v36.00">
|
||||
<AddOnInstructionDefinition Name="AOI_STATION_JR_CHUTE" Class="Standard" Revision="1.0" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2025-06-02T08:33:51.746Z" CreatedBy="LCIBATUMI\ilia.gurielidze" EditedDate="2025-08-06T13:17:51.151Z" EditedBy="LCIBATUMI\ilia.gurielidze" SoftwareRevision="v36.00"
|
||||
>
|
||||
<Parameters>
|
||||
<Parameter Name="EnableIn" TagType="Base" DataType="BOOL" Usage="Input" Radix="Decimal" Required="false" Visible="false" ExternalAccess="Read Only">
|
||||
<Description>
|
||||
@ -275,41 +277,52 @@
|
||||
<Routine Name="Logic" Type="RLL">
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Sorter Jam Reser Station
|
||||
Resets the Jam on Set of Chutes
|
||||
Controls Amber Beacon Segment and Jam Reset PushButton Light
|
||||
]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(JR_PB_I) XIO(HMI.JR_PB) XIC(Jammed) ][OTL(Jammed) ,OTL(CTRL.STS.Jammed) ];]]>
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="1" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jammed)OTE(JR_PB_LT_O);]]>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(JR_PB_I) XIO(HMI.JR_PB) XIC(Jammed) ][OTL(Jammed) ,OTL(CTRL.STS.Jammed) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)[OTE(CTRL.STS.Jam_Reset_Requested) ,OTE(Jam_Reset_Requested) ];]]>
|
||||
<![CDATA[XIC(Jammed)OTE(JR_PB_LT_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jam_Reset_Requested)[OTU(Jammed) ,OTU(CTRL.STS.Jammed) ];]]>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)[OTE(CTRL.STS.Jam_Reset_Requested) ,OTE(Jam_Reset_Requested) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="4" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jammed)MOVE(2,A_Beacon_Segment_Animation_O);]]>
|
||||
<![CDATA[XIC(Jam_Reset_Requested)[OTU(Jammed) ,OTU(CTRL.STS.Jammed) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)MOVE(1,A_Beacon_Segment_Animation_O);]]>
|
||||
<![CDATA[XIC(Jammed)MOVE(2,A_Beacon_Segment_Animation_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Jammed)MOVE(0,A_Beacon_Segment_Animation_O);]]>
|
||||
<![CDATA[XIC(Jammed)XIO(CTRL.CMD.Sorter_JPE_Blocked)MOVE(1,A_Beacon_Segment_Animation_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(Jammed)MOVE(0,A_Beacon_Segment_Animation_O);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[ALARMS
|
||||
]]>
|
||||
@ -318,7 +331,7 @@
|
||||
<![CDATA[XIC(JR_PB_I)OTE(HMI.Alarm.Pressed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Rung Number="9" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[STATE
|
||||
]]>
|
||||
@ -327,22 +340,22 @@
|
||||
<![CDATA[XIO(JR_PB_LT_O)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="9" Type="N">
|
||||
<Rung Number="10" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(JR_PB_LT_O)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="10" Type="N">
|
||||
<Rung Number="11" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIO(JR_PB_LT_O)MOVE(2,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="11" Type="N">
|
||||
<Rung Number="12" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]XIC(JR_PB_LT_O)MOVE(3,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="12" Type="N">
|
||||
<Rung Number="13" Type="N">
|
||||
<Text>
|
||||
<![CDATA[OTU(HMI.JR_PB)OTU(CTRL.CMD.Sorter_JPE_Blocked)OTU(CTRL.CMD.Jammed);]]>
|
||||
</Text>
|
||||
|
||||
@ -1,6 +1,6 @@
|
||||
<?xml version="1.0" encoding="UTF-8" standalone="yes"?>
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_STATION" TargetType="DataType" ContainsContext="true" ExportDate="Tue Jul 29 14:38:33 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM01">
|
||||
<RSLogix5000Content SchemaRevision="1.0" SoftwareRevision="36.00" TargetName="UDT_ALARMS_STATION" TargetType="DataType" ContainsContext="true" ExportDate="Thu Aug 07 10:36:27 2025" ExportOptions="References NoRawData L5KData DecoratedData Context Dependencies ForceProtectedEncoding AllProjDocTrans">
|
||||
<Controller Use="Context" Name="MTN6_MCM05_CHUTE_LOAD">
|
||||
<DataTypes Use="Context">
|
||||
<DataType Use="Target" Name="UDT_ALARMS_STATION" Family="NoFamily" Class="User">
|
||||
<Members>
|
||||
@ -15,7 +15,7 @@
|
||||
<![CDATA[Conveyor Stopped]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Pressed" DataType="DINT" Dimension="0" Radix="Decimal" Hidden="false" ExternalAccess="Read/Write">
|
||||
<Member Name="Pressed" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_ALARMS0" BitNumber="2" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[Button Pressed]]>
|
||||
</Description>
|
||||
@ -88,9 +88,9 @@
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="ZZZZZZZZZZUDT_CTRL_S5" DataType="SINT" Dimension="0" Radix="Decimal" Hidden="true" ExternalAccess="Read/Write"/>
|
||||
<Member Name="PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Member Name="JR_PB_LT" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="0" ExternalAccess="Read/Write">
|
||||
<Description>
|
||||
<![CDATA[PushButton Light For/From Partner Stations]]>
|
||||
<![CDATA[Jam Reset Push Button Light]]>
|
||||
</Description>
|
||||
</Member>
|
||||
<Member Name="Jam_Fault" DataType="BIT" Dimension="0" Radix="Decimal" Hidden="false" Target="ZZZZZZZZZZUDT_CTRL_S5" BitNumber="1" ExternalAccess="Read/Write">
|
||||
@ -141,7 +141,7 @@
|
||||
</DataType>
|
||||
</DataTypes>
|
||||
<AddOnInstructionDefinitions Use="Context">
|
||||
<AddOnInstructionDefinition Name="AOI_STATION_JR_PB" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:10:22.337Z" CreatedBy="Not Available" EditedDate="2025-07-29T10:11:12.041Z" EditedBy="LCIBATUMI\beka.makharadze"
|
||||
<AddOnInstructionDefinition Name="AOI_STATION_JR_PB" Class="Standard" Revision="1.0" Vendor="Automation Standard" ExecutePrescan="true" ExecutePostscan="false" ExecuteEnableInFalse="false" CreatedDate="2011-11-21T15:10:22.337Z" CreatedBy="Not Available" EditedDate="2025-08-06T13:08:17.272Z" EditedBy="LCIBATUMI\ilia.gurielidze"
|
||||
SoftwareRevision="v36.00">
|
||||
<Description>
|
||||
<![CDATA[JAM RESET STATION PUSH BUTTON
|
||||
@ -229,7 +229,7 @@
|
||||
<RLLContent>
|
||||
<Rung Number="0" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Station Jam-Reset Push-Button (GEM Reset)
|
||||
<![CDATA[Station Jam-Reset Push-Button
|
||||
|
||||
This module handles the local Jam-Reset push-button (JR PB) and its HMI counterpart.
|
||||
|
||||
@ -241,39 +241,7 @@ Reset action – A one-shot examines three parallel reset sources:
|
||||
– Partner.STS.Jam_Reset (reset requested from the adjacent conveyor).
|
||||
On the rising edge it pulses CTRL.STS.Jam_Reset for one scan and clears the HMI command bit; this pulse lets the downstream AOI retract its photo-eye and clear the jam.
|
||||
|
||||
Lamp control – The lamp is solid while CTRL.CMD.Jammed is true; once the jam clears the lamp drops.
|
||||
|
||||
Button states for HMI.STATE
|
||||
0 idle, lamp off 1 idle, lamp on
|
||||
2 pressed, lamp on 3 pressed, lamp off
|
||||
The pressed states win if both conditions are true simultaneously.
|
||||
|
||||
Alarm – When the physical push-button is pressed the AOI sets HMI.Alarm.Pressed so the operator log shows the event.
|
||||
|
||||
After every cycle the AOI clears CTRL.CMD.Jammed and blanks CTRL.CMD.Log so a new jam can generate a fresh log entry.
|
||||
|
||||
Command bits (received)
|
||||
CTRL.CMD.Log
|
||||
CTRL.CMD.Jammed
|
||||
HMI.JR_PB
|
||||
Partner.STS.Jam_Reset
|
||||
Partner.STS.JR_PB_LT
|
||||
|
||||
Status bits (set)
|
||||
CTRL.STS.Log
|
||||
CTRL.STS.Jam_Reset
|
||||
CTRL.STS.JR_PB_LT
|
||||
JR_PB_LT_O (lamp output)
|
||||
Jammed (local copy of CTRL.CMD.Jammed)
|
||||
|
||||
HMI bits
|
||||
HMI.JR_PB (command)
|
||||
HMI.STATE (0, 1, 2, 3 as above)
|
||||
HMI.Alarm.Pressed (set while JR_PB_I is true)
|
||||
|
||||
Alarm bits
|
||||
HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is pressed.
|
||||
]]>
|
||||
Lamp control – The lamp is solid while CTRL.CMD.Jammed is true; once the jam clears the lamp drops.]]>
|
||||
</Comment>
|
||||
<Text>
|
||||
<![CDATA[COP(CTRL.CMD.Log,CTRL.STS.Log,1);]]>
|
||||
@ -286,7 +254,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
</Rung>
|
||||
<Rung Number="2" Type="N">
|
||||
<Text>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(Jammed) XIC(Partner.STS.PB_LT) ][OTE(JR_PB_LT_O) ,OTE(CTRL.STS.PB_LT) ];]]>
|
||||
<![CDATA[[XIC(CTRL.CMD.Jammed) ,XIO(Jammed) XIC(Partner.STS.JR_PB_LT) ][OTE(JR_PB_LT_O) ,OTE(CTRL.STS.JR_PB_LT) ];]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="3" Type="N">
|
||||
@ -305,15 +273,10 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
</Rung>
|
||||
<Rung Number="5" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIO(JR_PB_I)MOVE(0,HMI.Alarm.Pressed);]]>
|
||||
<![CDATA[XIC(JR_PB_I)OTE(HMI.Alarm.Pressed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="6" Type="N">
|
||||
<Text>
|
||||
<![CDATA[XIC(JR_PB_I)MOVE(1,HMI.Alarm.Pressed);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="7" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Colors of Animation
|
||||
]]>
|
||||
@ -322,7 +285,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[NOP();]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="8" Type="N">
|
||||
<Rung Number="7" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Gray
|
||||
]]>
|
||||
@ -331,7 +294,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIO(JR_PB_LT_O)MOVE(0,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="9" Type="N">
|
||||
<Rung Number="8" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[White
|
||||
]]>
|
||||
@ -340,7 +303,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIC(JR_PB_LT_O)MOVE(1,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="10" Type="N">
|
||||
<Rung Number="9" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Yellow
|
||||
]]>
|
||||
@ -349,7 +312,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIO(JR_PB_LT_O)[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]MOVE(3,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="11" Type="N">
|
||||
<Rung Number="10" Type="N">
|
||||
<Comment>
|
||||
<![CDATA[Green
|
||||
]]>
|
||||
@ -358,7 +321,7 @@ HMI.Alarm.Pressed is raised whenever the physical Jam-Reset push-button is press
|
||||
<![CDATA[XIC(JR_PB_LT_O)[XIC(JR_PB_I) ,XIC(HMI.JR_PB) ]MOVE(2,HMI.STATE);]]>
|
||||
</Text>
|
||||
</Rung>
|
||||
<Rung Number="12" Type="N">
|
||||
<Rung Number="11" Type="N">
|
||||
<Text>
|
||||
<![CDATA[COP(Empty_String,CTRL.CMD.Log,1)OTU(CTRL.CMD.Jammed);]]>
|
||||
</Text>
|
||||
|
||||
Loading…
x
Reference in New Issue
Block a user